Numerical simulation study on the coupling mechanism of composite-source airflow–dust field in a fully mechanized caving face

Numerical simulation of dust control technology for longwall working face with convective air curtain

A convection-type air curtain dust control system and method were proposed to effectively control the high dust concentrations generated during the operation of coal miners and hydraulic supports and to reduce the dust concentration in the entire working space of longwall work surfaces, and the effectiveness of air curtain dust control during single process operation was investigated through numerical simulation. The results showed that when the miner was working alone, there was a significant difference in the concentration distribution inside and outside the dust-proof air curtain, with significantly lower dust concentrations in the area where the miner drivers were operating compared to both sides, with an average dust mass concentration of around 420 mg/m3. Dust concentrations increased to about 700 mg/m3, but large amounts of dust were prevented from diffusing downwind. This indicates that the dust reduction effect is more pronounced after the equipment is opened, which can improve the working environment and reduce the probability of dust combustion and explosion accidents.

A Mathematical Model for Predicting the Sauter Mean Diameter of Liquid-Medium Ultrasonic Atomizing Nozzle Based on Orthogonal Design

As a new type of atomizing nozzle with superior atomizing performance, the liquid-medium ultrasonic atomization nozzle has been widely applied in the field of spray dust reduction. In this study, in order to establish a mathematical model for predicting the Sauter mean diameter (SMD) of such nozzles, the interaction between the SMD of the nozzle and the three influencing factors, i.e., air pressure, water pressure, and outlet diameter were investigated based on the custom-designed spraying experiment platform and orthogonal design methods. Through range analysis, it was obtained that the three parameters affecting the SMD of the nozzle are in the order of air pressure > water pressure > outlet diameter. On this basis, using the multivariate nonlinear regression method, the mathematical model for predicting the SMD of the nozzle was constructed. Comparison of the experimental results with the predicted values of the SMD of the nozzle by the multivariate nonlinear regression mathematical model, showed strong similarity with an average relative error of only about 5%. Therefore, the established mathematical model in this paper can be used to predict and calculate the droplet size for liquid-medium ultrasonic atomizing nozzles.

Study on the Wettability of a Composite Solution Based on Surface Structures of Coal

In order to research the influence of composite surfactant solutions on the wetting ability of coal, the wettability parameters, pore structure parameters, and surface microscopic morphology were determined in this study. The results show that the wettability of the surfactant can be improved by adding NaCl. As the concentration of NaCl increased, the spreading coefficient of the NaCl-SDS composite solution increases; the spreading coefficient increased from -10.838 to -3.7624 mN/m. The surface free energy decreased from -2.031 to 3.670 J/mol × 10³, and the adhesion work decreased from 113.802 to 55.058 mJ/m². In terms of the pore structure and surface morphology of coal, the pore size will affect the wettability of coal. The contact angle reduces with pore size increase (R ² = 0.955). The surface pores of coal treated with the NaCl-SDS composite solution increase and the fracture connectivity is improved, which facilitated the solution to penetrate coal for wetting. The results of this paper have great practical significance for mining at the face to reduce coal dust pollution.

Effect of spraying on coal dust diffusion in a coal mine based on a numerical simulation

Aimed at effectively controlling coal dust pollution in the mining face of a coal mine, this study first conducted a theoretical analysis and then combined a spraying experiment and a numerical simulation to perform an in-depth examination of the atomizing characteristics and dust suppression performance of a coal cutter external spraying device. Based on the experimental spraying results, the optimal nozzle was determined to be a pressure round-mouth nozzle with an X-shaped core. The characteristics of the spray fields from nozzles of different calibers (1.6, 2.0 and 2.4 mm) at different spraying pressures (2, 4, 6 and 8 MPa) were then analyzed. It was found that the droplet concentration in the spray field increased with increasing spraying pressure and nozzle caliber. The droplet diameter was mainly dependent on the spraying pressure and varied more slowly with increased spraying pressure. At a spraying pressure of 8 MPa, the spray field formed could achieve effective dust suppression; specifically, the droplet concentration in the spray field was mostly more than 15 g/m³, and the droplet size was mainly distributed in the range of 30-100 μm. When using a 2.4 mm caliber nozzle, the dust concentration measured around the coal cutter operator was reduced to 87.21 mg/m³ under a spraying pressure of 8 MPa, suggesting adequate dust suppression.