Influences of ventilation velocity on dust dispersion in coal roadways

Influence of environmental parameters on workers' dust inhalation in underground mines

Much dust is generated in underground coal mining processes, posing threats to workers' health and safety production. Dust enters the human body mainly through inhalation, primarily determined by the dust concentration around workers. In this study, the airflow field and dust distribution in the tunnel are simulated with FLUENT software. The breathing zone for a worker was defined to clarify the extent of external dust distribution influencing dust inhalation. The effects of human respiration, dust production rates, air supply velocities, and workers' positions on dust concentration in the breathing zone were investigated. The results show that there is upward airflow around the worker standing in the center of the air circulation. Human breath barely influences the airflow distribution and respirable dust concentrations in the breathing zone. Reducing the dust production rate in the tunnel can decrease the respirable dust concentration in the breathing zone by almost the same proportion. While increasing the air supply velocity by 50% would reduce only 20% of dust in the breathing zone. The dust concentrations vary along the roadway, in which the low concentration zone is located in the middle, more than 1.0 m away from the dust-producing surface and the wind surface. The research contributes to reducing workers' dust exposure with suggestions regarding ventilation optimization and working position selection.

Suspension characteristics of the coal-quartz dust mixture in the working environment during the fully mechanized mining process

Dust exposures during mining activity can result in lung diseases such as coal workers' pneumoconiosis (CWP) and silicosis, and it is closely related to quartz dust. In the present study, coal-quartz dust mixture were investigated considering the particle size and the specific constituents. Multiple numerical techniques, including computational fluid dynamics and discrete element method (CFD-DEM), hard sphere model, and direct Monte Carlo simulation (DSMC), were presented, and the dust diffusion processes were investigated. According to the validation of the numerical method, the suspension characteristics of the polydisperse mixed dust were analyzed in detail. The results show that PM10 responds quickly, has a large diffusion range, and is easily affected by the reflux. The particle size increases gradually from top to bottom. When the air velocity is low, the percentage of coal dust in the breathing zone tends to be 50%. The results provide theoretical guidance for the comprehensive prevention of the mixed dust in underground coal mines.

Numerical simulation of dust control technology for longwall working face with convective air curtain

A convection-type air curtain dust control system and method were proposed to effectively control the high dust concentrations generated during the operation of coal miners and hydraulic supports and to reduce the dust concentration in the entire working space of longwall work surfaces, and the effectiveness of air curtain dust control during single process operation was investigated through numerical simulation. The results showed that when the miner was working alone, there was a significant difference in the concentration distribution inside and outside the dust-proof air curtain, with significantly lower dust concentrations in the area where the miner drivers were operating compared to both sides, with an average dust mass concentration of around 420 mg/m3. Dust concentrations increased to about 700 mg/m3, but large amounts of dust were prevented from diffusing downwind. This indicates that the dust reduction effect is more pronounced after the equipment is opened, which can improve the working environment and reduce the probability of dust combustion and explosion accidents.

The evaluation analysis on the airborne dust regional pollution of the anchor drilling operation in the tunnel

The anchor drilling operations generate massive airborne dust particles in the tunnel heading face that raises the pneumoconiosis morbidity and explosion risk. In this paper, a full-scale tunnel physical model is constructed to study the effect of the wind velocity and drilling site position on the airborne dust regional pollution scope based on the actual anchor drilling craft. The research indicates that the four extensive vortex areas keep the dust suspension at 14 m from the heading face and make the deposition dust particle refloat. The average respirable dust rate reaches the maximum value at section 5 m and presents a gradual decline as the dust particle migrates along the outlet direction. Raising the wind velocity contributes to alleviating the airborne dust pollution in the anchor drilling operation. As the wind velocity increases from 3 to 24 m/s, the high dust concentration area and number higher than 200 mg/m³ pose overall decrease trends, and the average dust concentration displays a linear decrease until 26.14-58.65 mg/m³ around the anchor worker head. Moving the drilling site positions closer to the exhaust air duct aggravates the airborne dust pollution in the front breathing zone. As the anchor drilling operation switches from the return air side to the supply air side, the dust concentration area ascends by 59.4-84.4% in the personnel respiratory space.

A green, environment-friendly, high-consolidation-strength composite dust suppressant derived from xanthan gum

To solve issues of low consolidation strength, poor dust suppression effect, and secondary pollution of the current coal dust suppressors, a greener and higher-consolidation-strength composite dust suppressor was synthesized by the radical polymerization of xanthan gum (XG) as the graft substrate, methyl acrylate (MA), and vinyl acetate (VAc) as the graft monomers. Taking compressive strength as the main optimization index and viscosity and surface tension as the secondary indices, the optimum ratio of MA:VAc was 3:5 and the optimum solid content was 2%. Experiments reveal that the prepared dust suppressant can naturally infiltrate into coal to form a hard solidified layer. At a wind speed of 10 m/s, the solidified layer still maintained structural integrity, indicating that the dust suppressant exhibits a good dust fixation effect. The dust suppressant can not only maintain relatively stable performance for a period of time but also degrade naturally. Furthermore, molecular dynamics simulation reveals not only the interaction mechanism between coal molecules and the dust suppressor but also the wetting mechanism of the dust suppressor. Experimental and simulation results reveal that as a multifunctional dust suppressor with excellent performance, the as-prepared dust suppressor demonstrates the immense potential for the control of coal dust. Graphical abstract.

A Mathematical Model for Predicting the Sauter Mean Diameter of Liquid-Medium Ultrasonic Atomizing Nozzle Based on Orthogonal Design

As a new type of atomizing nozzle with superior atomizing performance, the liquid-medium ultrasonic atomization nozzle has been widely applied in the field of spray dust reduction. In this study, in order to establish a mathematical model for predicting the Sauter mean diameter (SMD) of such nozzles, the interaction between the SMD of the nozzle and the three influencing factors, i.e., air pressure, water pressure, and outlet diameter were investigated based on the custom-designed spraying experiment platform and orthogonal design methods. Through range analysis, it was obtained that the three parameters affecting the SMD of the nozzle are in the order of air pressure > water pressure > outlet diameter. On this basis, using the multivariate nonlinear regression method, the mathematical model for predicting the SMD of the nozzle was constructed. Comparison of the experimental results with the predicted values of the SMD of the nozzle by the multivariate nonlinear regression mathematical model, showed strong similarity with an average relative error of only about 5%. Therefore, the established mathematical model in this paper can be used to predict and calculate the droplet size for liquid-medium ultrasonic atomizing nozzles.

Study of the microscopic mechanism of lauryl glucoside wetting coal dust: Environmental pollution prevention and control

Molecular dynamics simulation combined with experimental methods were used to investigate the adsorption and wetting process of 25 lauryl glucoside (APG-12) molecules on coal molecules and in turn study the dust suppression mechanism by APG-12 at the molecular level. Through wetting experiments, our preliminary findings showed that APG-12 does have a certain wetting effect on coal dust. According to density functional theory in molecular dynamics simulations, the electrostatic potential and surface charge of the APG-12 and coal molecular models were analyzed to identify their nucleophilic and electrophilic regions, and illustrate the hydrogen bond adsorption mechanism. The dynamics simulation results showed that APG-12 molecules can be easily adsorbed on the surface of coal molecules and then adsorb water molecules around them under the action of hydrogen bonds. This was consistent with the results of an analysis of the system's radial distribution function and the relative concentration distribution of each component in the Z-axis direction. The results are in good agreement with the experimental results from scanning electron microscopy and energy dispersive spectrometer analysis. These data provide further evidence that APG-12 can clearly improve the wettability and suppression of coal dust, which is of great importance for controlling coal dust pollution.

Synthesis of starch-based super absorbent polymer with high agglomeration and wettability for applying in road dust suppression

Dust pollution is an important factor restricting social development and affecting human health, especially in some developing countries. Herein, mechanical activation-assisted solid phase reaction (MASPR) and conventional liquid phase (LP) method were employed to synthesize different superabsorbent polymers (SAPs), defined as SAP-MA and SAP-LP, respectively. The rheological properties, crystal structure, changes of functional groups, and dust suppression performance of the SAPs prepared by these two methods were compared, and the dust suppression mechanism of SAPs was discussed via the adsorption experiment between dust suppressant and dust particles. The results showed that SAPs were successfully prepared by the two methods. Compared with SAP-LP, SAP-MA with lower molecular weight, higher grafting rate, and better fluidity and water absorption showed excellent suppression performance. This enhancement could be attributed to that the SAP-MA exhibited lower crystallinity and better film-forming ability, anti-evaporation, anti-consolidation, and permeability induced by MA. Furthermore, the effective chemical adsorption between SAPs and dust particles had a stable consolidation effect. This environmentally-friendly method for the preparation of starch-based super absorbent polymer for road dust suppressant may provide new insights for the valorization of cassava starch and large-scale production of dust suppressant.

Investigation on the dust migration behavior and safety zone in the fully mechanized mining face

High dust concentration produced in the fully mechanized longwall mining face is a significant threat to the front-line workers. It is critical to discover the potential safety zone to ensure routine personnel operation. Fluent 2020 R1 is employed to reappear the spatial dust distribution based on the gas-solid coupling theory. The dust migration behavior and safety regional division are illuminated in the spatial longwall mining face. The formation of dust concentration trigonum is introduced with the particle diffusion force analyzed. The YZ plane safety zone area shows an increasing trend at X = 70-95 m. The respirable dust concentration decreases from the peak value to the safe value at sidewalk 4.0-4.6 m. The safety zone area and length both pose a linear growth with the increasing wind velocity. In the XY plane, the safety zone area and length extend by 1.26 times and 1.33 times, respectively. The horizontal plane creates a greater growth rate of safety zone than the vertical plane. The drum rotation creates a wind circumfluence that exerts an obvious effect on the dust distribution around the coal cutter. The sidewalk region mainly situates in the safety zone for the personal squat down, while it is gradually exposed to the dangerous dust pollution situation as the breathing height rises.