Controlled/living radical polymerization in aqueous dispersed systems

Robust Miniemulsion PhotoATRP Driven by Red and Near-Infrared Light

Photoinduced polymerization techniques have gathered significant attention due to their mild conditions, spatiotemporal control, and simple setup. In addition to homogeneous media, efforts have been made to implement photopolymerization in emulsions as a practical and greener process. However, previous photoinduced reversible deactivation radical polymerization (RDRP) in heterogeneous media has relied on short-wavelength lights, which have limited penetration depth, resulting in slow polymerization and relatively poor control. In this study, we demonstrate the first example of a highly efficient photoinduced miniemulsion ATRP in the open air driven by red or near-infrared (NIR) light. This was facilitated by the utilization of a water-soluble photocatalyst, methylene blue (MB+). Irradiation by red/NIR light allowed for efficient excitation of MB+ and subsequent photoreduction of the ATRP deactivator in the presence of water-soluble electron donors to initiate and mediate the polymerization process. The NIR light-driven miniemulsion photoATRP provided a successful synthesis of polymers with low dispersity (1.09 ≤ Đ ≤ 1.29) and quantitative conversion within an hour. This study further explored the impact of light penetration on polymerization kinetics in reactors of varying sizes and a large-scale reaction (250 mL), highlighting the advantages of longer-wavelength light, particularly NIR light, for large-scale polymerization in dispersed media owing to its superior penetration. This work opens new avenues for robust emulsion photopolymerization techniques, offering a greener and more practical approach with improved control and efficiency.

Modern Trends in Polymerization-Induced Self-Assembly

Polymerization-induced self-assembly (PISA) is a powerful and versatile technique for producing colloidal dispersions of block copolymer particles with desired morphologies. Currently, PISA can be carried out in various media, over a wide range of temperatures, and using different mechanisms. This method enables the production of biodegradable objects and particles with various functionalities and stimuli sensitivity. Consequently, PISA offers a broad spectrum of potential commercial applications. The aim of this review is to provide an overview of the current state of rational synthesis of block copolymer particles with diverse morphologies using various PISA techniques and mechanisms. The discussion begins with an examination of the main thermodynamic, kinetic, and structural aspects of block copolymer micellization, followed by an exploration of the key principles of PISA in the formation of gradient and block copolymers. The review also delves into the main mechanisms of PISA implementation and the principles governing particle morphology. Finally, the potential future developments in PISA are considered.

Polymeric Surfactant (PIBSA-X) Facilitates the Formation of a Water-in-Oil Emulsion Reactor for the Preparation of Ultrasmall Nanosilica

Despite the widespread application of ultrasmall nanosilica, solving its aggregation problem during the preparation process remains a challenge. In this paper, ultrasmall nanosilica with a controllable size and aggregates were prepared through the water-in-oil (W/O) emulsion method by using polyisobutylene succinic anhydride-type polymeric surfactants (PIBSA-X) as an isolating agent. PIBSA-X polymeric surfactants with different hydrophilic groups were prepared using industrial-grade PIBSA, which can form stable W/O-type emulsions well. Subsequently, the W/O-type emulsion droplets were used as reactors and tetraethyl orthosilicate was hydrolyzed under ammonia alkaline conditions to synthesize ultrasmall nanosilica (10 nm). Furthermore, the morphological evolution of nanosilica aggregates can be tuned by varying the oil/water ratio, which controls the emulsion droplets. A possible mechanism is proposed to explain why the emulsion method approach affords nanosilica aggregates with various morphologies and pellet size in water-in-oil (W/O-type) emulsion droplets. This study provides a precise and simple synthetic method for the development of ultrasmall nanosilica, which has good potential to be industrialized.

Multiblock copolymer synthesis via RAFT emulsion polymerization

A multiblock copolymer is a polymer of a specific structure that consists of multiple covalently linked segments, each comprising a different monomer type. The control of the monomer sequence has often been described as the "holy grail" of synthetic polymer chemistry, with the ultimate goal being synthetic access to polymers of a "perfect" structure, where each monomeric building block is placed at a desired position along the polymer chain. Given that polymer properties are intimately linked to the microstructure and monomer distribution along the constituent chains, it goes without saying that there exist seemingly endless opportunities in terms of fine-tuning the properties of such materials by careful consideration of the length of each block, the number and order of blocks, and the inclusion of monomers with specific functional groups. The area of multiblock copolymer synthesis remains relatively unexplored, in particular with regard to structure-property relationships, and there are currently significant opportunities for the design and synthesis of advanced materials. The present review focuses on the synthesis of multiblock copolymers via reversible addition-fragmentation chain transfer (RAFT) polymerization implemented as aqueous emulsion polymerization. RAFT emulsion polymerization offers intriguing opportunities not only for the advanced synthesis of multiblock copolymers, but also provides access to polymeric nanoparticles of specific morphologies. Precise multiblock copolymer synthesis coupled with self-assembly offers material morphology control on length scales ranging from a few nanometers to a micrometer. It is imperative that polymer chemists interact with physicists and material scientists to maximize the impact of these materials of the future.

Inhibition of Free Radical Polymerization: A Review

Polymerization reactions have caused several severe accidents in the past since they are prone to runaways due to their highly exothermic and auto-accelerating nature. The heat generated during these uncontrolled runaway reactions surpasses the heat removal capacity of the cooling system leading to the auto-acceleration of the reactions. If proper measures are not taken to attenuate this auto-accelerative nature, dangerous consequences ensue, such as rampant boiling of the reaction system fluids or vapor production from secondary reactions. Both these consequences may eventually lead to over-pressurization followed by a thermal explosion. Thus, to eliminate the associated risk, polymerization reactions in industries are carried out in the presence of inhibitors which are injected into the reaction system before the initiation of polymerization. In this review, I have summarized various accidents that have happened in the past due to runaway polymerization implicating that there is an urgent necessity to do further research in this relatively less explored field of polymerization inhibition. To this end, I have completed an exhaustive survey of the various types of inhibitors used in industries and their inhibition mechanisms focusing mainly on the auto-initiated polymerization of styrene, methyl methacrylate, and acrylic acid monomer. Lastly, the synergism in the inhibition performance of a mixture of two types of inhibitors was also compared and discussed in detail.

Tissue-mimicking phantoms for performance evaluation of photoacoustic microscopy systems

Phantom-based performance test methods are critically needed to support development and clinical translation of emerging photoacoustic microscopy (PAM) devices. While phantoms have been recently developed for macroscopic photoacoustic imaging systems, there is an unmet need for well-characterized tissue-mimicking materials (TMMs) and phantoms suitable for evaluating PAM systems. Our objective was to develop and characterize a suitable dermis-mimicking TMM based on polyacrylamide hydrogels and demonstrate its utility for constructing image quality phantoms. TMM formulations were optically characterized over 400-1100 nm using integrating sphere spectrophotometry and acoustically characterized using a pulse through-transmission method over 8-24 MHz with highly confident extrapolation throughout the usable band of the PAM system. This TMM was used to construct a spatial resolution phantom containing gold nanoparticle point targets and a penetration depth phantom containing slanted tungsten filaments and blood-filled tubes. These phantoms were used to characterize performance of a custom-built PAM system. The TMM was found to be broadly tunable and specific formulations were identified to mimic human dermis at an optical wavelength of 570 nm and acoustic frequencies of 10-50 MHz. Imaging results showed that tungsten filaments yielded 1.1-4.2 times greater apparent maximum imaging depth than blood-filled tubes, which may overestimate real-world performance for vascular imaging applications. Nanoparticles were detectable only to depths of 120-200 µm, which may be due to the relatively weaker absorption of single nanoparticles vs. larger targets containing high concentration of hemoglobin. The developed TMMs and phantoms are useful tools to support PAM device characterization and optimization, streamline regulatory decision-making, and accelerate clinical translation.

End-functionalized polymers by controlled/living radical polymerizations: synthesis and applications

This review focuses on end-functionalized polymers synthesized by controlled/living radical polymerizations and the applications in fields including bioconjugate formation, surface modification, topology construction, and self-assembly.

Reversible chain transfer catalyzed polymerization in miniemulsion systems with tetraiodomethane as a catalyst

Tetraiodomethane (CI4) is an effective catalyst in reversible chain transfer catalyzed polymerization (RTCP) of methacrylate monomers in miniemulsion polymerization systems (miniemulsion RTCP).

Design rules for performing water-sensitive ring-opening polymerizations in an aqueous dispersion

The droplet viscosity, surface tension, and hydrophobicity is tuned to explore the parameters that enable successful ring-opening polymerization in an aqueous dispersion.

Polysaccharide-Based Nanoparticles as Pickering Emulsifiers in Emulsion Formulations and Heterogenous Polymerization Systems

Bio-based Pickering emulsifiers are a nontoxic alternative to surfactants in emulsion formulations and heterogenous polymerizations. Recent demand for biocompatible and sustainable formulations has accelerated academic interest in polysaccharide-based nanoparticles as Pickering emulsifiers. Despite the environmental advantages, the inherent hydrophilicity of polysaccharides and their nanoparticles limits efficiency and application range. Modification of the polysaccharide surface is often required in the development of ultrastable, functional, and water-in-oil (W/O) systems. Complex surface modification calls into question the sustainability of polysaccharide-based nanoparticles and is identified as a significant barrier to commercialization. This review summarizes the use of nanocelluloses, -starches, and -chitins as Pickering emulsifiers, highlights trends and best practices in surface modification, and provides recommendations to expedite commercialization.

Polymer-functionalization of carbon nanotube by in situ conventional and controlled radical polymerizations

Functionalization of carbon nanotube (CNT) with polymers has drawn much attention due to its wide range of applications. Polymer-functionalized CNT could exhibit variety of properties, such as responsivity to environmental stimuli, ability of complexation with metal ions, increased dispersibility in different solvents, higher compatibility with polymer matrix, etc. Chemical and physical methods have been developed for the preparation of polymer-functionalized CNT. Polymer chains are chemically bonded to the CNT edge or surface in the chemical methods, which results in highly stable CNT/polymer composites. "Grafting to", "grafting from", and "grafting through" methods are the most common chemical methods for polymer-functionalization of CNT. In "grafting to" method, pre-fabricated polymer chains are coupled with the either functionalized or non-functionalized CNT. In "grafting from" and "grafting through" methods, CNT is functionalized by polymers simultaneously synthesized by in situ polymerization methods. Conventional free radical polymerization (FRP) and also controlled radical polymerization (CRP) are the most promising methods for in situ tethering of polymer brushes onto the surface of CNT due to their control over the grafting density, thickness, and functionality of the polymer brushes. The main focus of this review is on the synthesis of polymer-functionalized CNT via both the "grafting from" and "grafting through" methods on the basis of FRP and CRP routs, which is commonly known as in situ polymerizations. Finally, the most important challenges and applications of the in situ polymer grafting methods are discussed, which could be interesting for the future works.

Polymerization of Biobased Farnesene in Miniemulsions by Nitroxide-Mediated Polymerization

Biobased farnesene (Far) was polymerized by nitroxide-mediated polymerization in miniemulsions using two different alkoxyamine initiators, the SG1-based and succinimidyl-modified BlocBuilder (NHS-BB) and Dispolreg 007 (D7). Stable emulsions were observed after 30 h of reaction at 90 °C, where NHS-BB-initiated systems resulted in smaller particles (∼300 nm) than using D7 (∼400 nm). Successful chain extension of the poly(Far) macroinitiators (24,500-39,700 g mol-1) with styrene were achieved using 15 wt % surfactant relative to monomer concentration. Compartmentalization effects were not observed in these emulsions as the polymerization rate was still much slower compared to the bulk, even though Z-averaged particle sizes were around 300-400 nm. Finally, all biobased diblock copolymers were synthesized by chain-extending poly(Far) macroinitiators with isobornyl methacrylate (iBOMA), where the D7 initiator showed more effective chain extension (less unreacted macroinitiator) than NHS-BB.

Jacket temperature regulation allowing well-defined non-adiabatic lab-scale solution free radical polymerization of acrylates

Conventional batch solution free radical polymerization of n-butyl acrylate with thermal initiators such as AIBN is known to be strongly exothermic and influenced by highly activated side reactions such as backbiting and β-scission.

Bromoform-assisted aqueous free radical polymerisation: a simple, inexpensive route for the preparation of block copolymers

Synthesis of ‘uncontrolled’ commercially-relevant block copolymers by metal- and sulfur-free, bromoform-assisted polymerisation.

RAFT miniemulsion polymerisation of benzyl methacrylate using non-ionic surfactant

RAFT miniemulsion polymerisation of benzyl methacrylate using a non-ionic surfactant affords latexes with controllable molar mass, narrow molar mass distributions and tuneable particle diameter.

Aqueous emulsion polymerizations of methacrylates and styrene via reversible complexation mediated polymerization (RCMP)

Aqueous emulsion polymerization via reversible complexation mediated living radical polymerization yielded low-dispersity poly(methyl methacrylate)s and polystyrenes.

Experimental Investigation of Methyl Methacrylate in Stirred Batch Emulsion Reactor: AGET ATRP Approach

This study examines the ab initio emulsion atom transfer radical polymerization (ATRP) initiated by an eco-friendly reducing agent to produce poly(methyl methacrylate) (PMMA) polymer with controlled characteristics in a 2 L stirred batch reactor. The effect of the reaction temperature, surfactant concentration, monomer to water ratio, and stirring speed was thoroughly investigated. The results showed that PMMA coagulation becomes quite severe at a certain temperature threshold. However, the coagulation could be avoided at mild reaction temperature, since the outcomes showed that loading more surfactant to the system under high mixing speed has balanced the polymer mixture and yielded high monomer conversion. The PMMA product was analyzed by gravimetry and GPC measurements and after 5 h of polymerization at a reaction temperature of 50 °C, monomer conversion of 64.1% was obtained, and PMMA polymer samples produced had an average molar mass of 4.5 kg/mol and a polydispersity index of 1.17. The structure of the PMMA polymer was successfully proved by FTIR and nuclear magnetic resonance (NMR) spectroscopy. The results confirm the living feature of MMA AGET ATRP in emulsion medium and recommend further investigation for other types of surfactant.

Fundamentals of Emulsion Polymerization

A comprehensive overview of the fundamentals of emulsion polymerization and related processes is presented with the object of providing theoretical and practical understanding to researchers considering use of these methods for synthesis of polymer colloids across a wide range of applications. Hence, the overview has been written for a general scientific audience with no prior knowledge assumed. Succinct introductions are given to key topics of background science to assist the reader. Importance is placed on ensuring mechanistic understanding of these complex polymerizations and how the processes can be used to create polymer colloids that have particles with well-defined properties and morphology. Mathematical equations and associated theory are given where they enhance understanding and learning and where they are particularly useful for practical application. Practical guidance also is given for new researchers so that they can begin using the various processes effectively and in ways that avoid common mistakes.

New Variants of Nitroxide Mediated Polymerization

Nitroxide-mediated polymerization is now a mature technique, at 35 years of age. During this time, several variants have been developed: enhanced spin capture polymerization (ESCP), photoNMP (NMP2), chemically initiated NMP (CI-NMP), spin label NMP (SL-NMP), and plasmon-initiated NMP (PI-NMP). This mini-review is devoted to the features and applications of these variants.

Tuning CO2-induced reversible redispersion or irreversible destabilisation for latex separation

HYPOTHESIS

The CO₂-sensitive dispersion/precipitation transition of polymer latexes fabricated based on a responsive emulsifier is a promising way to conveniently acquire bulk polymer materials. Nevertheless, the tedious synthesis procedures for switchable surfactants and the harsh operating requirements for the sensitive latexes constrain the applicability of the approach for latex preparation. Therefore, a new strategy for generating latexes with tunable CO₂ responsiveness in a maneuverable way is urgently needed.

EXPERIMENTS

In this work, a CO₂-switchable electrostatic interaction is introduced to construct responsive latexes. A series of lightly crosslinked poly(diethylaminoethyl methacrylate-styrene) [P(DEA-St)] latexes with different PDEA contents were fabricated via one-pot emulsion copolymerization, with divinylbenzene and sodium dodecylsulfate (SDS) used as the crosslinker and anionic emulsifier, respectively. The influence of the DEA feeding ratio on the resulting P(DEA-St) colloids was characterized by Fourier transform infrared spectroscopy and scanning electron microscopy. Then, a cyclic CO₂/N₂ input was introduced to verify the response transitions of polymer latexes.

FINDINGS

Accompanied by the stepwise decrease of DEA feeding ratio, the morphology of the resulting copolymerized nanoparticles changed from an ambiguous bulge to the typical spherical pattern. In addition, the P(DEA-St) latexes treated by cyclic CO₂/N₂ exhibit four different types of response modes, namely (i) CO₂-switchable swelling/deswelling transition, (ii) CO₂-reversible dispersion/coagulation transition, (iii) CO₂-induced irreversible destabilisation and (iv) CO₂-insensitive latexes. The CO₂-responsive destabilisation is highly applicable in the separation and transportation fields of commercial latex products, such as poly(methyl methacrylate), poly(n-butyl acrylate) and poly(butyl methacrylate) colloids.