Mixed matrix proton exchange membranes for fuel cells: State of the art and perspectives

Triazole-rich 3D metal-organic framework incorporated solid electrolytes for superior proton conductivity and durability in fuel cells

Insufficient proton conductivity and oxidative stability of sulfonated hydrocarbons hinder their applicability as proton exchange membrane electrolytes in fuel cells. In this regard, fabrication of proton conducting mixed-matrix membranes (PC-MMMs) can be a superior approach to obtain desirable properties. In this work, a triazole ligand (1H-1,2,4 triazole) was coordinated to a zinc metal node to create a 3D metal-organic framework (MOF) and incorporated as an additive in a sulfonated poly(ether ether ketone) matrix at 1, 3, and 5 weight percentage to fabricate PC-MMMs by the casting process. Several characterization tools such as electrochemical impedance spectroscopy, Fourier transform infrared spectroscopy and scanning electron microscopy were used to characterise these membranes and study their potential application as electrolyte(s) in PEMFCs (proton exchange membrane fuel cells). Membranes were also tested for water uptake, ion-exchange capacity and oxidative stability in Fenton's reagent. The performance of the polymeric composite membrane containing a 3 wt% MOF was then assessed in a H2/O2 single cell as it demonstrated the highest proton conductivity of 0.04 S cm-1 among all the compositions and a maximum current density of 1191 mA cm-2. The membrane was also subjected to an OCV hold test for 12 hours to study the chemical durability over a period of time. This report establishes that the inclusion of a triazole based MOF enhances the proton conductivity, performance, and thermal and chemical durability of composite membranes which can be considered as a promising electrolyte material at intermediate temperatures after a proper optimisation of different cell parameters.

A Palladium-Containing Polyoxotungstate with Anisotropic Proton Conductivity

Here, a case of bilayer heterojunction Pd-containing polyoxotungstate (POW), connecting a Te3Pd3 ring and an Anderson-like TeW6 cluster, has been synthesized. The Anderson-like cluster is the first example in POW. The coordination of Pd in the ring with the S atom on the sulfo group breaks the traditional coordination configuration of Pd and O in polyoxometalates (POMs), enriching the structural types of Pd-containing POMs. In addition, the hybrid bilayer heterojunction structure at the molecular level not only provides high thermal stability but also results in spatial arrangement anisotropy, leading to up to five times the anisotropic proton conductivity.

A High-Proton Conductivity All-Biomass Proton Exchange Membrane Enabled by Adenine and Thymine Modified Cellulose Nanofibers

Nanocellulose fiber materials were considered promising biomaterials due to their excellent biodegradability, biocompatibility, high hydrophilicity, and cost-effectiveness. However, their low proton conductivity significantly limited their application as proton exchange membranes. The methods previously reported to increase their proton conductivity often introduced non-biodegradable groups and compounds, which resulted in the loss of the basic advantages of this natural polymer in terms of biodegradability. In this work, a green and sustainable strategy was developed to prepare cellulose-based proton exchange membranes that could simultaneously meet sustainability and high-performance criteria. Adenine and thymine were introduced onto the surface of tempo-oxidized nanocellulose fibers (TOCNF) to provide many transition sites for proton conduction. Once modified, the proton conductivity of the TOCNF membrane increased by 31.2 times compared to the original membrane, with a specific surface area that had risen from 6.1 m²/g to 86.5 m²/g. The wet strength also increased. This study paved a new path for the preparation of environmentally friendly membrane materials that could replace the commonly used non-degradable ones, highlighting the potential of nanocellulose fiber membrane materials in sustainable applications such as fuel cells, supercapacitors, and solid-state batteries.

Remarkable water-mediated proton conductivity of two porous zirconium(IV)/hafnium(IV) metal-organic frameworks bearing porphyrinlcarboxylate ligands

Obtaining crystalline materials with high structural stability as well as super proton conductivity is a challenging task in the field of energy and material chemistry. Therefore, two highly stable metal-organic frameworks (MOFs) with macro-ring structures and carboxylate groups, Zr-TCPP (1) and Hf-TCPP (2) assembled from low-toxicity as well as highly coordination-capable Zr(IV)/Hf(IV) cations and the multifunctional linkage, meso-tetra(4-carboxyphenyl)porphine (TCPP) have attracted our strong interest. Note that TCPP as a large-size rigid ligand with high symmetry and multiple coordination sites contributes to the formation of the two stable MOFs. Moreover, the pores with large sizes in the two MOFs favor the entry of more guest water molecules and thus result in high H2O-assisted proton conductivity. First, their distinguished structural stabilities covering water, thermal and chemical stabilities were verified by various determination approaches. Second, the dependence of the proton conductivity of the two MOFs on temperature and relative humidity (RH) is explored in depth. Impressively, MOFs 1 and 2 demonstrated the optimal proton conductivities of 4.5 × 10-4 and 0.78 × 10-3 S·cm-1 at 100 °C/98 % RH, respectively. Logically, based on the structural information, gas adsorption/desorption features, and activation energy values, their proton conduction mechanism was deduced and highlighted.

Construction of Successive Proton Conduction Channels to Accelerate the Proton Conduction Process in Flexible Proton Exchange Membranes

Successive proton conduction channels are constructed with the spin coating method in flexible proton exchange membranes (PEMs). In this research, phosphoric acid (PA) molecules are immobilized in the multilayered microstructure of Kevlar nanofibers and polystyrene-block-poly(ethylene-ran-butylene)-block-polystyrene (SEBS) polymer molecular chains. As a result, successive proton conduction channels can accelerate the proton conduction process in the prepared membrane with the multilayered microstructure. Additionally, the microstructure fractures of the composite membranes from the external force of folding and stretching operations are modified by the inner PA molecules. Notably, numerous PA molecules are further combined through formed intermolecular hydrogen bonding. The stretched membrane absorbs more PA molecules owing to the arrangement of PA molecules, Kevlar nanofibers, and SEBS molecular chains. The stretched membrane thus exhibits the enhanced proton conduction ability, such as the through-plane proton conductivity of 1.81 × 10-1 S cm-1 at 160 °C and that of 4.53 × 10-2 S cm-1 at 120 °C lasting for 600 h. Furthermore, the tensile stress of PA-doped stretched membranes reaches (3.91 ± 0.40)-(6.15 ± 0.43) MPa. A single proton exchange membrane fuel cell exhibits a peak power density of 483.3 mW cm-2 at 120 °C.

An effective method for fabricating crosslinked multilayer biomembranes with excellent stability and methanol resistance

To develop the proton exchange membranes with excellent comprehensive performance, especially high methanol resistance, the multilayer biomembranes were first prepared by alternately depositing chitosan and self-made functionalized organosilane on the surface of crosslinked chitosan via layer-by-layer self-assembly and were further treated via immersing in sulfuric acid and then heating at high temperature. SEM and FTIR spectra confirmed the presence of thin self-assemble layers with good adhesion on the substrate due to the interactions and the condensation reaction. The introduction of self-assemble layers and crosslinked structure significantly improved the stability and methanol resistance of biomembrane. The methanol diffusion coefficient of 15 bilayers modified biomembrane was only 2.6 × 10-8 cm2 S-1 in 12 M methanol, which was very favorable for its application in direct methanol fuel cell with high methanol concentration. Furthermore, the crosslinked multilayer biomembranes exhibited enhanced stability and the functionalized organosilane with high conductive groups ensured the biomembranes with better proton conductivity. The biomembrane with 15 bilayers showed extremely high selectivity value (1.05 × 106 Sscm-3), indicating its attractive potential as proton exchange membrane in direct methanol fuel cell.

Water-Induced Separation of Polymers from High Nanoparticle-Content Nanocomposite Films

Polymer nanocomposites with high loadings of nanoparticles (NPs) exhibit exceptional mechanical and transport properties. Separation of polymers and NPs from such nanocomposites is a critical step in enabling the recycling of these components and reducing the potential environmental hazards that can be caused by the accumulation of nanocomposite wastes in landfills. However, the separation typically requires the use of organic solvents or energy-intensive processes. Using polydimethylsiloxane (PDMS)-infiltrated SiO2 NP films, we demonstrate that the polymers can be separated from the SiO2 NP packings when these nanocomposites are exposed to high humidity and water. The findings indicate that the charge state of the NPs plays a significant role in the propensity of water to undergo capillary condensation within the PDMS-filled interstitial pores. We also show that the size of NPs has a crucial impact on the kinetics and extent of PDMS expulsion, illustrating the importance of capillary forces in inducing PDMS expulsion. We demonstrate that the separated polymer can be collected and reused to produce a new nanocomposite film. The work provides insightful guidelines on how to design and fabricate end-of-life recyclable high-performance nanocomposites.

Improving PFSA Membranes Using Sulfonated Nanodiamonds

Aquivion®-type perfluorosulfonic acid membranes with a polytetrafluoroethylene backbone and short side chains with sulfonic acid groups at the ends have great prospects for operating in hydrogen fuel cells. To improve the conducting properties of membranes, various types of nanofillers can be used. We prepared compositional Aquivion®-type membranes with embedded detonation nanodiamond particles. Nanodiamonds were chemically modified with sulfonic acid groups to increase the entire amount of ionogenic groups involved in the proton conductivity mechanism in compositional membranes. We demonstrated the rise of proton conductivity at 0.5-2 wt.% of sulfonated nanodiamonds in membranes, which was accompanied by good mechanical properties. The basic structural elements, conducting channels in membranes, were not destroyed in the presence of nanodiamonds, as follows from small-angle neutron scattering data. The prepared compositional membranes can be used in hydrogen fuel cells to achieve improved performance.

Enhanced Proton Transfer in Proton-Exchange Membranes with Interconnected and Zwitterion-Functionalized Covalent Porous Material Structures

Excellent proton-conductive accelerators are indispensable for efficient proton-exchange membranes (PEMs). Covalent porous materials (CPMs), with adjustable functionalities and well-ordered porosities, show much promise as effective proton-conductive accelerators. In this study, an interconnected and zwitterion-functionalized CPM structure based on carbon nanotubes and a Schiff-base network (CNT@ZSNW-1) is constructed as a highly efficient proton-conducting accelerator by in situ growth of SNW-1 onto carbon nanotubes (CNTs) and subsequent zwitterion functionalization. A composite PEM with enhanced proton conduction is acquired by integrating CNT@ZSNW-1 with Nafion. Zwitterion functionalization offers additional proton-conducting sites and promotes the water retention capacity. Moreover, the interconnected structure of CNT@ZSNW-1 induces a more consecutive arrangement of ionic clusters, which significantly relieves the proton transfer barrier of the composite PEM and increases its proton conductivity to 0.287 S cm^-1 under 95 % RH at 90 °C (about 2.2 times that of the recast Nafion, 0.131 S cm^-1 ). Furthermore, the composite PEM displays a peak power density of 39.6 mW cm^-2 in a direct methanol fuel cell, which is significantly higher than that of the recast Nafion (19.9 mW cm^-2 ). This study affords a potential reference for devising and preparing functionalized CPMs with optimized structures to expedite proton transfer in PEMs.

Cation Exchange Membranes and Process Optimizations in Electrodialysis for Selective Metal Separation: A Review

The selective separation of metal species from various sources is highly desirable in applications such as hydrometallurgy, water treatment, and energy production but also challenging. Monovalent cation exchange membranes (CEMs) show a great potential to selectively separate one metal ion over others of the same or different valences from various effluents in electrodialysis. Selectivity among metal cations is influenced by both the inherent properties of membranes and the design and operating conditions of the electrodialysis process. The research progress and recent advances in membrane development and the implication of the electrodialysis systems on counter-ion selectivity are extensively reviewed in this work, focusing on both structure-property relationships of CEM materials and influences of process conditions and mass transport characteristics of target ions. Key membrane properties, such as charge density, water uptake, and polymer morphology, and strategies for enhancing ion selectivity are discussed. The implications of the boundary layer at the membrane surface are elucidated, where differences in the mass transport of ions at interfaces can be exploited to manipulate the transport ratio of competing counter-ions. Based on the progress, possible future R&D directions are also proposed.

Structural and Electrotransport Properties of Perfluorinated Sulfocationic Membranes Modified by Silica and Zirconium Hydrophosphate

A correlation between changes in structural and electrotransport properties of membranes after modification by silica and zirconium hydrophosphate was established. The total water volume, volume fraction of the free water in the membrane and the volume fraction of the water having high binding energy were considered as structural characteristics, which were found from the curves of water distribution on the water binding energy and the effective pore radii. The conductivity, diffusion and electroosmotic permeabilities were investigated as electrotransport properties. The influence of the modifier type on the current flow paths in the membrane was analyzed within the framework of the extended three-wire model. It has been established that the treatment of membranes with alcohol before the intercalation of a modifier leads to the appearance of cavities with an effective size of more than 100 nm filled with free water with the binding energy less than 10 J/mol. It is accompanied with an increase in the diffusion permeability of hybrid membranes by approximately 3-6 times in NaCl and HCl solutions, which limits the application of such materials in proton exchange membrane fuel cells. The different conditions of modification of perfluorinated membranes with similar properties by the dopant with same type allow for the preparation of the hybrid materials for various applications such as electrodialysis concentration or electric current generation devices.

Graphene: A Path-Breaking Discovery for Energy Storage and Sustainability

The global energy situation requires the efficient use of resources and the development of new materials and processes for meeting current energy demand. Traditional materials have been explored to large extent for use in energy saving and storage devices. Graphene, being a path-breaking discovery of the present era, has become one of the most-researched materials due to its fascinating properties, such as high tensile strength, half-integer quantum Hall effect and excellent electrical/thermal conductivity. This paper presents an in-depth review on the exploration of deploying diverse derivatives and morphologies of graphene in various energy-saving and environmentally friendly applications. Use of graphene in lubricants has resulted in improvements to anti-wear characteristics and reduced frictional losses. This comprehensive survey facilitates the researchers in selecting the appropriate graphene derivative(s) and their compatibility with various materials to fabricate high-performance composites for usage in solar cells, fuel cells, supercapacitor applications, rechargeable batteries and automotive sectors.

New Generation of Compositional Aquivion®-Type Membranes with Nanodiamonds for Hydrogen Fuel Cells: Design and Performance

Compositional proton-conducting membranes based on perfluorinated Aquivion^®-type copolymers modified by detonation nanodiamonds (DND) with positively charged surfaces were prepared to improve the performance of hydrogen fuel cells. Small-angle neutron scattering (SANS) experiments demonstrated the fine structure in such membranes filled with DND (0-5 wt.%), where the conducting channels typical for Aquivion^® membranes are mostly preserved while DND particles (4-5 nm in size) decorated the polymer domains on a submicron scale, according to scanning electron microscopy (SEM) data. With the increase in DND content (0, 0.5, and 2.6 wt.%) the thermogravimetric analysis, potentiometry, potentiodynamic, and potentiotatic curves showed a stabilizing effect of the DNDs on the operational characteristics of the membranes. Membrane-electrode assemblies (MEA), working in the O₂/H₂ system with the membranes of different compositions, demonstrated improved functional properties of the modified membranes, such as larger operational stability, lower proton resistance, and higher current densities at elevated temperatures in the extended temperature range (22-120 °C) compared to pure membranes without additives.

Anion-Exchange Membrane Water Electrolyzers

This Review provides an overview of the emerging concepts of catalysts, membranes, and membrane electrode assemblies (MEAs) for water electrolyzers with anion-exchange membranes (AEMs), also known as zero-gap alkaline water electrolyzers. Much of the recent progress is due to improvements in materials chemistry, MEA designs, and optimized operation conditions. Research on anion-exchange polymers (AEPs) has focused on the cationic head/backbone/side-chain structures and key properties such as ionic conductivity and alkaline stability. Several approaches, such as cross-linking, microphase, and organic/inorganic composites, have been proposed to improve the anion-exchange performance and the chemical and mechanical stability of AEMs. Numerous AEMs now exceed values of 0.1 S/cm (at 60-80 °C), although the stability specifically at temperatures exceeding 60 °C needs further enhancement. The oxygen evolution reaction (OER) is still a limiting factor. An analysis of thin-layer OER data suggests that NiFe-type catalysts have the highest activity. There is debate on the active-site mechanism of the NiFe catalysts, and their long-term stability needs to be understood. Addition of Co to NiFe increases the conductivity of these catalysts. The same analysis for the hydrogen evolution reaction (HER) shows carbon-supported Pt to be dominating, although PtNi alloys and clusters of Ni(OH)2 on Pt show competitive activities. Recent advances in forming and embedding well-dispersed Ru nanoparticles on functionalized high-surface-area carbon supports show promising HER activities. However, the stability of these catalysts under actual AEMWE operating conditions needs to be proven. The field is advancing rapidly but could benefit through the adaptation of new in situ techniques, standardized evaluation protocols for AEMWE conditions, and innovative catalyst-structure designs. Nevertheless, single AEM water electrolyzer cells have been operated for several thousand hours at temperatures and current densities as high as 60 °C and 1 A/cm2, respectively.

A State-of-Art on the Development of Nafion-Based Membrane for Performance Improvement in Direct Methanol Fuel Cells

Nafion, a perfluorosulfonic acid proton exchange membrane (PEM), has been widely used in direct methanol fuel cells (DMFCs) to serve as a proton carrier, methanol barrier, and separator for the anode and cathode. A significant drawback of Nafion in DMFC applications is the high anode-to-cathode methanol fuel permeability that results in over 40% fuel waste. Therefore, the development of a new membrane with lower permeability while retaining the high proton conductivity and other inherent properties of Nafion is greatly desired. In light of these considerations, this paper discusses the research findings on developing Nafion-based membranes for DMFC. Several aspects of the DMFC membrane are also presented, including functional requirements, transport mechanisms, and preparation strategies. More importantly, the effect of the various modification approaches on the performance of the Nafion membrane is highlighted. These include the incorporation of inorganic fillers, carbon nanomaterials, ionic liquids, polymers, or other techniques. The feasibility of these membranes for DMFC applications is discussed critically in terms of transport phenomena-related characteristics such as proton conductivity and methanol permeability. Moreover, the current challenges and future prospects of Nafion-based membranes for DMFC are presented. This paper will serve as a resource for the DMFC research community, with the goal of improving the cost-effectiveness and performance of DMFC membranes.

Investigation into the performance decay of proton-exchange membranes based on sulfonated heterocyclic poly(aryl ether ketone)s in Fenton's reagent

Sulfonated N-heterocyclic poly(aryl ether) proton-exchange membranes have potential applications in the fuel-cell field due to their favorable proton conduction capacity and stability. This paper investigates the changes in mass and performance decay, such as proton conduction and mechanical strength, of sulfonated poly(ether ether ketone)s (SPEEKs) and three sulfonated N-heterocyclic poly(aryl ether ketone) (SPPEK, SPBPEK-P-8, and SPPEKK-P) membranes in Fenton's oxidative experiment. The SPEEK membrane exhibited the worst oxidative stability. The oxidative stability of the SPPEK membrane is enhanced due to the introduction of phthalazinone units in the chains. The SPPEKK-P and SPBPEK-P-8 membranes exhibit better radical tolerance than the SPPEK membrane, with proton conductivity retention rates of 66% and 73% for 1 h oxidative treatment, respectively. In addition, the molecular chains of SPPEKK-P and SPBPEK-P-8 exhibit relatively little disruption. The pendant benzenesulfonic groups enhance the steric effects for reducing radical attacks on the ether bonds and reduce the hydration of molecular chains. The introduction of phthalazinone units decreases the rupture points in the main chain. Therefore, the radical tolerance of the membranes is improved. These results provide a reference for the design of highly stable sulfonated heterocyclic poly(aryl ether) membranes.

Construction of a unique 2-D layered vanadoborate with water-assisted proton conductivity

In the present work, a new two-dimensional layered vanadoborate Na4[V12B18O54(OH)6(H2O)]•(H2en)4•2(OH)•3H2O (1, en = ethylenediamine), based on a [V12B18O54(OH)6(H2O)]10- cluster unit, was hydrothermally obtained and characterized. In the structure, the clusters...

Dual-Functional Coordination Polymer with High Proton Conductivity and a Low-Detection-Limit Fluorescent Probe

A coordination polymer with dual functions of high proton conductivity and highly sensitive fluorescent sensors demonstrates a great application potential. In this work, a cadmium-based coordination polymer (denoted as CP 1) with hydrothermal stability was synthesized. The abundant coordination water, lattice water, and amino groups make an extended hydrogen-bonding pathway for efficient proton migration, which endows CP 1 with the highest proton conductivity of 2.41 × 10^-3 S·cm^-1 at 353 K and 98% RH. Especially, the proton conductivity of the chitosan (CS) hybrid membrane containing CP 1 reaches a maximum value of 2.62 × 10^-2 S·cm^-1 under 343 K and 98% RH, which increases almost 7 times higher than that of the pure CS membrane due to the host-guest collaboration. Furthermore, luminescence studies revealed that CP 1 is a high-sensitivity and good-selectivity fluorescent probe for the detection of trace amounts of l-histidine with a lowest detection limit of 1.0 × 10^-8 M.

Highly selective sulfonated Poly (arylene ether nitrile) composite membranes containing copper phthalocyanine grafted graphene oxide for direct methanol fuel cell

To improve the performances of sulfonated poly (arylene ether nitrile) (SPEN)–based proton exchange membranes (PEMs) in direct methanol fuel cells (DMFCs), the copper phthalocyanine grafted graphene oxide (CP-GO) was successfully prepared via in situ polymerization and subsequently incorporated into SPEN as filler to fabricate a series of SPEN/CP-GO-X (X represents for the mass ratio of CP-GO) composite membranes. The water absorption, swelling ratio, mechanical properties, proton conductivity, and methanol permeability of the membranes were systematically studied. CP-GO possesses good dispersion and compatibility with SPEN matrix, which is propitious to the formation of strong interfacial interactions with the SPEN, so as to provide more efficient transport channels for proton transfer in the composite membranes and significantly improve the proton conductivity of the membranes. Besides, the strong π–π conjugation interactions between CP-GO and SPEN matrix can make the composite membranes more compact, blocking the methanol transfer in the membranes, and significantly reducing the methanol permeability. Consequently, the SPEN/CP-GO-1 composite membrane displayed outstanding tensile strength (58 MPa at 100% RH and 25°C), excellent proton conductivity (0.178 S cm−1 at 60°C), and superior selectivity (5.552 × 105 S·cm−3·s). This study proposed a new method and strategy for the preparation of high performance PEMs.

Development of Multiwalled Carbon Nanotube-Reinforced Biodegradable Polylactic Acid/Polybutylene Succinate Blend Membrane

Currently, gas separation (GS) membranes are produced from petrochemical-based polymers, but their lifespan is severely impacting the environment. Therefore, there has recently been growing interest in developing ecofriendly biodegradable polymer-based GS membranes. This study developed a polylactic acid (PLA)/polybutylene succinate (PBS) blend composite membrane for GS using the dry/wet phase inversion technique. The influence of the multiwalled carbon nanotube (MWCNT) concentration in the PLA/PBS blend was studied by investigating tensile properties, porosity, percentage crystallinity, contact angle, and gas permeance.The obtained results demonstrate that the addition of MWCNT enhances the tensile strength, porosity, and percentage crystallinity, whereas it decreases the contact angle. The pure gas permeation was investigated at pressures of 2-4 bar at 25 °C. The gas permeation study revealed that the PLA/PBS blend with 0.5% wt. MWCNT enhanced the gas permeance and selectivity at 4 bar. The gas permeance acquired at 25 °C and 4 bar for PLA/PBS reinforced with MWCNT was highest in hydrogen followed by carbon dioxide, argon, and nitrogen. Additionally, a study of the membrane morphology illustrated the uniform dispersion of MWCNT in the PLA/PBS blend. The investigation concluded that membranes containing MWCNT are capable of separating gases at the molecular level, thereby reducing energy consumption.

ePTFE reinforced, sulfonated aromatic polymer membranes enable durable, high-temperature operable PEMFCs

Sulfonated polyphenylene (SPP)-based ionomers have been developed for electrochemical applications in recent years due to their inherent thermal and chemical stability. However, the difficult synthesis, limited solubility, and rigid backbone obstructs their progress. Herein, a new monomer, 3,3″-dichloro-2',3',5',6'-tetrafluoro-1,1':4',1″-terphenyl (TP-f) with high polymerization reactivity was designed and polymerized with sulfonated phenylene monomer to prepare SPP-based ionomers (SPP-TP-f) with high ion exchange capacity up to 4.5 mequiv g-1. The resulting flexible membranes were more proton conductive than Nafion (state-of-the-art proton exchange membrane) even at 120°C and 20% RH. Unlike typical SPP ionomers, SPP-TP-f 5.1 was soluble in ethanol and thus, could be reinforced with double expanded polytetrafluorethylene thin layers to obtain SPP-TP-f 5.1/DPTFE membrane. SPP-TP-f 5.1/DPTFE showed superior fuel cell performance to that of Nafion, in particular, at low humidity (30% RH, > 100°C) and reasonable durability under the severe accelerated conditions combining OCV hold and humidity cycling tests.

A Review of Recent Developments and Advanced Applications of High-Temperature Polymer Electrolyte Membranes for PEM Fuel Cells

This review summarizes the current status, operating principles, and recent advances in high-temperature polymer electrolyte membranes (HT-PEMs), with a particular focus on the recent developments, technical challenges, and commercial prospects of the HT-PEM fuel cells. A detailed review of the most recent research activities has been covered by this work, with a major focus on the state-of-the-art concepts describing the proton conductivity and degradation mechanisms of HT-PEMs. In addition, the fuel cell performance and the lifetime of HT-PEM fuel cells as a function of operating conditions have been discussed. In addition, the review highlights the important outcomes found in the recent literature about the HT-PEM fuel cell. The main objectives of this review paper are as follows: (1) the latest development of the HT-PEMs, primarily based on polybenzimidazole membranes and (2) the latest development of the fuel cell performance and the lifetime of the HT-PEMs.

In Situ Aliovalent Nickle Substitution and Acidic Modification of Nanowalls Promoted Proton Conductivity in InOF with 1D Helical Channel

Proton-conductive materials have attracted increasing attention because of their broad explorations in chemical sensors, water electrolysis, fuel cells, and biological systems. Especially, metal-organic frameworks (MOFs) have been demonstrated to be extremely promising candidates as proton-exchange membrane (PEM) fuel cells. Compared with other configurations, MOFs with one-dimensional (1D) channels have the characteristics of enhancing the host-guest interaction and promoting the anisotropic motion of proton carriers in restricted volume, which are beneficial for acquiring rich proton sources and forming successive hydrogen bonds to improve proton conductivity. We are endeavored to screen and find a helical three-dimensional (3D) framework InOF-1, namely, [In₂(OH)₂(BPTC)]·6H₂O (BPTC^4- = 3,3',5,5'-biphenyl tetracarboxylate), as a typical 1D-channel MOF, which is pristinely grafted with spirally distributed -OH groups on the channel surface. Accompanied by an aliovalent substitution Ni(II) for In(III), isostructural NiOF-1 ([Ni₂(BPTC)(HCOOH)₂]·3H₂O) is successfully prepared and massive formic acids are anchored at interior walls, which are interacted with adsorbed water molecules via the formation of stronger O-H···O bonds. This interaction between host-guest molecules and dynamics of lattice water has already led to a remarkable conductivity of InOF-1 (σ = 7.86 × 10^-3 S/cm at 328 K under 95% RH). The synergistic effect of the acidic-modified nanowall, contracted volume, and enhanced adsorption of water molecules in the NiOF-1 channel contributes to a high conductivity value of 3.41 × 10^-2 S/cm (at 328 K under 95% RH). Moreover, the proton conduction mechanism is further visually presented by molecular dynamic (MD) simulation. In contrast to InOF-1, aliovalent-substituted and acidic-modified NiOF-1 has a stronger host-guest interaction and more abundant hydrogen-bond networks, resulting in shorter proton migration distances and more frequent proton hopping, in agreement with the experimental results.

Organic-Inorganic Novel Green Cation Exchange Membranes for Direct Methanol Fuel Cells

Commercializing direct methanol fuel cells (DMFC) demands cost-effective cation exchange membranes. Herein, a polymeric blend is prepared from low-cost and eco-friendly polymers (i.e., iota carrageenan (IC) and polyvinyl alcohol (PVA)). Zirconium phosphate (ZrPO4) was prepared from the impregnation–calcination method and characterized by energy dispersive X-ray analysis (EDX map), X-ray diffraction analysis (XRD), Fourier transform infrared spectroscopy (FTIR), and transmission electron microscopy (TEM), then incorporated as a bonding and doping agent into the polymer blend with different concentrations. The new fabricated membranes were characterized by SEM, FTIR, thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and XRD. The results revealed that the membranes’ physicochemical properties (oxidative stability, tensile strength) are enhanced with increasing doping addition, and they realized higher results than Nafion 117 because of increasing numbers of hydrogen bonds fabricated between the polymers and zirconium phosphate. Additionally, the methanol permeability was decreased in the membranes with increasing zirconium phosphate content. The optimum membrane with IC/SPVA/ZrPO4-7.5 provided higher selectivity than Nafion 117. Therefore, it can be an effective cation exchange membrane for DMFCs applications.

Nafion/Surface Modified Ceria Hybrid Membranes for Fuel Cell Application

Low chemical durability of proton exchange membranes is one the main factors limiting their lifetime in fuel cells. Ceria nanoparticles are the most common free radical scavengers. In this work, hybrid membranes based on Nafion-117 membrane and sulfonic or phosphoric acid functionalized ceria synthesized from various precursors were prepared by the in situ method for the first time. Ceria introduction led to a slight decrease in conductivity of hybrid membranes in contact with water. At the same time, conductivity of membranes containing sulfonic acid modified ceria exceeded that of the pristine Nafion-117 membrane at 30% relative humidity (RH). Hydrogen permeability decreased for composite membranes with ceria synthesized from cerium (III) nitrate, which correlates with their water uptake. In hydrogen-air fuel cells, membrane electrode assembly fabricated with the hybrid membrane containing ceria synthesized from cerium (IV) sulfate exhibited a peak power density of 433 mW/cm² at a current density of 1080 mA/cm², while operating at 60 °C and 70% RH. It was 1.5 times higher than for the pristine Nafion-117 membrane (287 mW/cm² at a current density of 714 mA/cm²).

Nanostructured high-performance electrolyte membranes based on polymer network post-assembly for high-temperature supercapacitors

The development of high-temperature supercapacitors highly relies on the explore of stable polymer electrolyte membranes (PEMs) with high ionic conductivities at high-temperature conditions. However, it is a challenge to achieve both high stability and high conductivity in a PEM at elevated temperatures. Herein, we report the fabrication of high-performance proton conductive PEMs suitable for high-temperature supercapacitors (HT-SCs), which is based on a post-assembly strategy to control the rearrangement of polymer networks in the PEMs. This strategy can create cross-linked PEMs with bicontinuous nanostructures, as well as highly stable and highly conductive features. Specifically, a series of bicontinuous PEMs are prepared by the controllable cross-linking of poly(ether-ether-ketone) and poly(4-vinylpyridine), followed by the inducement of phosphoric acid. These PEMs exhibit both a high proton conductivity of 70 mS cm^-1 and a high modulus of 39.3 MPa at 150 ℃, which can serve as high-performance electrolytes. The HT-SCs based on these PEMs display a specific capacitance of 138.0 F g^-1 and a high capacitance retention of 80.0% after 2500 galvanostatic charge-discharge cycles at 150 ℃, exhibiting excellent high-temperature capacitance and cycle stability. This post-assembly concept can provide a new route to design high-performance PEMs for HT-SC and other energy device applications.

Novel Crosslinked Sulfonated PVA/PEO Doped with Phosphated Titanium Oxide Nanotubes as Effective Green Cation Exchange Membrane for Direct Borohydride Fuel Cells

A direct borohydride fuel cell (DBFC) is a type of low temperature fuel cell which requires efficient and low cost proton exchange membranes in order to commercialize it. Herein, a binary polymer blend was formulated from inexpensive and ecofriendly polymers, namely polyethylene oxide (PEO) and poly vinyl alcohol (PVA). Phosphated titanium oxide nanotube (PO₄TiO₂) was synthesized from a simple impregnation-calcination method and later embedded for the first time as a doping agent into this polymeric matrix with a percentage of 1-3 wt%. The membranes' physicochemical properties such as oxidative stability and tensile strength were enhanced with increasing doping addition, while the borohydride permeability, water uptake, and swelling ratio of the membranes decreased with increasing PO₄TiO₂ weight percentage. However, the ionic conductivity and power density increased to 28 mS cm^-1 and 72 mWcm^-2 respectively for the membrane with 3 wt% of PO₄TiO₂ which achieved approximately 99% oxidative stability and 40.3 MPa tensile strength, better than Nafion117 (92% RW and 25 MPa). The fabricated membrane with the optimum properties (PVA/PEO/PO₄TiO₂-3) achieved higher selectivity than Nafion117 and could be efficient as a proton exchange membrane in the development of green and low cost DBFCs.

Multivariate Sulfonic-Based Titanium Metal-Organic Frameworks as Super-protonic Conductors

The proton-conducting performances of a microporous Ti-based metal-organic framework (MOF), MIP-207, were successfully tuned using a multicomponent ligand replacement strategy to gradually introduce a controlled amount of sulfonic acid groups as a source of Brönsted acidic sites while keeping the robustness and ecofriendly synthesis conditions of the starting material. Typically, multivariate sulfonic-based solids MIP-207-(SO₃H-IPA)_x-(BTC)_1-x were prepared by combining various ratios of trimesate 1,3,5-benzenetricarboxylate (BTC) moieties and 5-SO₃H-isophthalate (SO₃H-IPA). The best sulfonic-MOF candidate that combines structural integrity with high proton conductivity values (e.g., σ = 2.6 × 10^-2 S cm^-1 at 363 K/95% relative humidity) was further investigated using ab initio molecular dynamics simulations. These calculations supported that the -SO₃H groups act as proton donors and revealed that the proton transfer mechanism results from the solvation structure of protons through the fast Zundel/hydronium interconversion along the continuous H-bonded network connecting the adsorbed water molecules.

Subnanoscale Platinum by Repeated UV Irradiation: From One and Few Atoms to Clusters for the Automotive PEMFC

The unaffordable costs of the automotive proton exchange membrane fuel cell (PEMFC), remaining a roadblock for commercial applications as an alternative to combustion engine vehicles, can be overcome partially by remarkably increasing the utilization of irreplaceable platinum (Pt). Herein, atomically precise Pt with scalable atoms ranging from 1 to 43 atoms, stabilized by a homemade carbon from white radish without any ligands, is prepared by a repeated UV irradiation method that is industrially scalable. Compared with the isolated Pt₁ in the form of Pt-N₄, octahedral Pt₆, and icosahedron Pt₁₃, the ordered Pt₄₃ cluster (∼0.75 nm) with higher metal coordination number displays much higher oxygen reduction reaction performance with a mass activity, which is about 1036% higher than that obtained by state-of-the-art Pt/C, an increase by a factor of ∼3.3 as compared with the DOE 2020 target (0.44 A mg_Pt^-1). The utilization rate of Pt atoms reaches up to 94.7%, much higher than that of Pt (2 nm, 56%), capable of further reducing the amount of platinum that is required for PEMFCs. Moreover, the cluster exhibits an outstanding stability due to the improved Pt vacancy formation energy raised by stronger atom interaction in the close-packed cluster. The cluster exhibits a unique finite size effect from self-tuned energy band and strain levels. A clear strain effect on the d-band center is first presented for pure Pt without distortion from ligands like a second metal. Therefore, the assembly of subnanometer Pt with atom alteration opens up new horizons in designing efficient platinum group metal (PGM) catalysts by reducing the size to subnanometer scale.

A Robust Composite Proton Exchange Membrane of Sulfonated Poly (Fluorenyl Ether Ketone) with an Electrospun Polyimide Mat for Direct Methanol Fuel Cells Application

As a key component of direct methanol fuel cells, proton exchange membranes with suitable thickness and robust mechanical properties have attracted increasing attention. On the one hand, a thinner membrane gives a lower internal resistance, which contributes highly to the overall electrochemical performance of the cell, on the other hand, strong mechanical strength is required for the application of proton exchange membranes. In this work, a sulfonated poly (fluorenyl ether ketone) (SPFEK)-impregnated polyimide nanofiber mat composite membrane (PI@SPFEK) was fabricated. The new composite membrane with a thickness of about 55 μm exhibited a tensile strength of 35.1 MPa in a hydrated state, which is about 65.8% higher than that of the pristine SPFEK membrane. The antioxidant stability test in Fenton’s reagent shows that the reinforced membrane affords better oxidation stability than does the pristine SPFEK membrane. Furthermore, the morphology, proton conductivity, methanol permeability, and fuel cell performance were carefully evaluated and discussed.

Sulfonyl Imide Acid-Functionalized Membranes via Ni (0) Catalyzed Carbon-Carbon Coupling Polymerization for Fuel Cells

Polymer membranes, having improved conductivity with enhanced thermal and chemical stability, are desirable for proton exchange membranes fuel cell application. Hence, poly(benzophenone)s membranes (SI-PBP) containing super gas-phase acidic sulfonyl imide groups have been prepared from 2,5-dichlorobenzophenone (DCBP) monomer by C-C coupling polymerization using Ni (0) catalyst. The entirely aromatic C-C coupled polymer backbones of the SI-PBP membranes provide exceptional dimensional stability with rational ion exchange capacity (IEC) from 1.85 to 2.30 mS/cm. The as-synthesized SI-PBP membranes provide enhanced proton conductivity (107.07 mS/cm) compared to Nafion 211® (104.5 mS/cm). The notable thermal and chemical stability of the SI-PBP membranes have been assessed by the thermogravimetric analysis (TGA) and Fenton's test, respectively. The well distinct surface morphology of the SI-PBP membranes has been confirmed by the atomic force microscopy (AFM). These results of SI-PBP membranes comply with all the requirements for fuel cell applications.

Structural and proton conductivity studies of fibrous π-Ti2O(PO4)2·2H2O: application in chitosan-based composite membranes

Although the fibrous polymorphic modification of titanium phosphate, π-Ti2O(PO4)2·2H2O (π-TiP) has been known for decades, its crystal structure has remained unsolved. Herewith, we report the crystal structure of π-TiP at room temperature, as determined from synchrotron radiation powder X-ray diffraction, and corroborated by 31P solid state NMR and accurate density functional theory calculations. In contrast to the previously reported ρ-TiP polymorph, the as-synthesized hydrated phase crystallizes in the monoclinic system (P21/c, a = 5.1121(2) Å, b = 14.4921(9) Å, c = 12.0450(11), β = 115.31(1)°, Z = 4), and is composed of corner-sharing titanium octahedra and phosphate units arranged in a pattern that is unique to the ρ-TiP polymorph. The unit cell was confirmed by electron diffraction, while the formation of planar packing imperfections and stacking faults along the [101] plane was revealed by HRTEM analysis. An in situ dehydration study of π-TiP, monitored by high-temperature powder X-ray diffraction, led to a new anhydrous monoclinic (P21/c, a = 5.1187(13) Å, b = 11.0600(21) Å, c = 14.4556(26), β = 107.65(2)°, Z = 4) phase that crystallizes at 500 °C. The latter resembles the packing fashion of the parental π-TiP, albeit titanium atoms are present in both distorted tetrahedral and octahedral coordination environments. Anhydrous π-TiP was found to partially rehydrate at room temperature, reversibly adopting the structure of the initial phase. The studies carried out under different conditions of leaching and impregnation with H3PO4 showed that π-TiP exhibits an extrinsic proton conductivity (1.3 × 10-3 S cm-1 at 90 °C and 95% RH) due to the presence of the protonated phosphate species bound on the particles surface, as revealed by 31P MAS-NMR spectroscopy data. The composite membranes of Chitosan (CS) matrices filled with H3PO4-impregnated π-TiP solid show an increment of proton conductivity up to 4.5 × 10-3 S cm-1, at 80 °C and 95% RH, which is 1.8-fold higher than those of the bare CS membranes.

A Deep Insight into Different Acidic Additives as Doping Agents for Enhancing Proton Conductivity on Polybenzimidazole Membranes

The use of phosphoric acid doped polybenzimidazole (PBI) membranes for fuel cell applications has been extensively studied in the past decades. In this article, we present a systematic study of the physicochemical properties and proton conductivity of PBI membranes doped with the commonly used phosphoric acid at different concentrations (0.1, 1, and 14 M), and with other alternative acids such as phytic acid (0.075 M) and phosphotungstic acid (HPW, 0.1 M). The use of these three acids was reflected in the formation of channels in the polymeric network as observed by cross-section SEM images. The acid doping enhanced proton conductivity of PBI membranes and, after doping, these conducting materials maintained their mechanical properties and thermal stability for their application as proton exchange membrane fuel cells, capable of operating at intermediate or high temperatures. Under doping with similar acidic concentrations, membranes with phytic acid displayed a superior conducting behavior when compared to doping with phosphoric acid or phosphotungstic acid.