Natural-sourced benzoxazine resins, homopolymers, blends and composites: A review of their synthesis, manufacturing and applications

Research progress on polybenzoxazine aerogels: Preparation, properties, composites and hybrids fabrication, applications

The unremitting pursuit of high-performance and multifunctional materials has consistently propelled modern industries forward, stimulating research and motivating progress in related fields. In such materials, polybenzoxazine (PBz) aerogel, which combines the virtues of PBz and aerogel, has attracted salient attention recently, emerging as a novel research focus in the realm of advanced materials. In this review, the preparation scheme, microscopic morphology, and fundamental characteristics of PBz aerogels are comprehensively summarized and discussed in anticipation of providing a clear understanding of the correlation between preparation process, structure, and properties. The effective strategies for enhancing the performance of PBz aerogels including composite fabrication and hybridization are highlighted. Moreover, the applications of PBz-based aerogels in various domains such as adsorption (including wastewater treatment, CO2 capture, and microwave adsorption), thermal insulation, energy storage as well as sensors are covered in detail. Furthermore, several obstacles and potential directions for subsequent research are delineated with a view to surmounting the prevailing constraints and achieving a realization of the shift from experimental exploration to practical applications.

Bio-Based Thermosetting Resins: From Molecular Engineering to Intrinsically Multifunctional Customization

Recent years have witnessed a growing interest in bio-based thermosetting resins in terms of environmental concerns and the desire for sustainable industrial practices. Beyond sustainability, utilizing the structural diversity of renewable feedstock to craft bio-based thermosets with customized functionalities is very worthy of expectation. There exist many bio-based compounds with inherently unique chemical structures and functions, some of which are even difficult to synthesize artificially. Over the past decade, great efforts are devoted to discovering/designing functional properties of bio-based thermosets, and notable progress have been made in antibacterial, antifouling, flame retardancy, serving as carbon precursors, and stimuli responsiveness, among others, largely expanding their application potential and future prospects. In this review, recent advances in the field of functional bio-based thermosets are presented, with a particular focus on molecular structures and design strategies for discovering functional properties. Examples are highlighted wherein functionalities are facilitated by the inherent structures of bio-based feedstock. Perspectives on issues regarding further advances in this field are proposed at the end.

High-Thermal Stable Epoxy Resin through Blending Nanoarchitectonics with Double-Decker-Shaped Polyhedral Silsesquioxane-Functionalized Benzoxazine Derivatives

A series of di-functional benzoxazine (BZ) monomers was synthesized, specifically the double-decker silsesquioxane (DDSQ) cage structure (DDSQ-BZ). Comparative analyses were conducted between DDSQ-BZ monomers and the most commonly utilized bisphenol A-functionalized bifunctional benzoxazine (BPA-BZ) monomer. DDSQ-BZ compounds possess better thermal properties such as high char yield and high thermal decomposition temperature (Td10) after thermal ring-opening polymerization (ROP) because the inorganic DDSQ cage nanostructure features a nano-reinforcement effect. In addition, blending inorganic DDSQ-BZ compounds with epoxy resin was explored to form organic/inorganic hybrids with enhanced thermal and mechanical properties following thermal ROP. The improvement in mechanical properties is primarily attributed to the network structure formed by the cross-linking between DDSQ-BZ and the epoxy resin during thermal ROP, as well as hydrogen bonding interactions formed between the hydroxyl groups generated during thermal ROP and the Si-O-Si bonds in the DDSQ structure.

The Preparation of Electrolyte Hydrogels with the Water Solubilization of Polybenzoxazine

Polybenzoxazine (PBZ) exhibits excellent heat resistance, and PBZ derivatives have been designed and synthesized to achieve high performance. However, the application range of PBZ is limited by the strong interactions between molecular chains and its low solubility in organic solvents, thereby limiting its processability. This study focused on the benzoxazine structure as the molecular backbone of new hydrogel materials that can be applied as electrolyte materials and prepared functional gel materials. Here, we prepared hydrogels by water-solubilizing PBZ derivatives, which typically exhibit low solubility in organic solvents. Although studies on the hydrophilization of PBZ and its complexation with hydrophilic polymers have been conducted, no studies have been performed on the hydrogelation of PBZ. First, the phenol in the organic solvent-insoluble PBZ thin film obtained after the thermal ring-opening polymerization of the monomer was transformed into sodium phenoxide by immersion in a NaOH aqueous solution to water-solubilize it and obtain a hydrogel thin film. Although the hydrogel thin film exhibited low mechanical strength, a free-standing hydrogel film with improved strength was obtained through the double network gelation method with an acrylamide monomer system. The physical properties of the polymer composite hydrogel thin film were evaluated. The ionic conductivity of the hydrogel thin films was in the order of 10-4 S cm-1, indicating the potential of PBZ as an electrolyte hydrogel material. However, improving its ionic conductivity will be undertaken in future studies.

Synergistic Improvement of Flame Retardancy and Mechanical Properties of Epoxy/Benzoxazine/Aluminum Trihydrate Adhesive Composites

Epoxy resin was mixed with benzoxazine resin and an aluminum trihydrate (ATH) additive to provide flame retardancy and good mechanical properties. The ATH was modified using three different silane coupling agents and then incorporated into a 60/40 epoxy/benzoxazine mixture. The effect of blending compositions and surface modification on the flame-retardant and mechanical properties of the composites was investigated by performing UL94, tensile, and single-lap shear tests. Additional measurements were conducted including thermal stability, storage modulus, and coefficient of thermal expansion (CTE) assessments. The mixtures containing more than 40 wt% benzoxazine revealed a UL94 V-1 rating with high thermal stability and low CTE. Mechanical properties including storage modulus, and tensile and shear strength, also increased in proportion to the benzoxazine content. Upon the addition of ATH to the 60/40 epoxy/benzoxazine mixture, a V-0 rating was achieved at 20 wt% ATH. The pure epoxy passed a V-0 rating by the addition of 50 wt% ATH. The lower mechanical properties at high ATH loading could have been improved by introducing a silane coupling agent to the ATH surface. The composites containing surface-modified ATH with epoxy silane revealed about three times higher tensile strength and one and a half times higher shear strength compared to the untreated ATH. The enhanced compatibility between the surface-modified ATH and the resin was confirmed by observing the fracture surface of the composites.

Low-Temperature Terpolymerizable Benzoxazine Monomer Bearing Norbornene and Furan Groups: Synthesis, Characterization, Polymerization, and Properties of Its Polymer

There is an urgency to produce novel high-performance resins to support the rapid development of the aerospace field and the electronic industry. In the present work, we designed and consequently synthesized a benzoxazine monomer (oHPNI-fa) bearing both norbornene and furan groups through the flexible benzoxazine structural design capability. The molecular structure of oHPNI-fa was verified by the combination characterization of nuclear magnetic resonance spectrum, FT-IR technology, and high-resolution mass spectrum. The thermally activated terpolymerization was monitored by in situ FT-IR as well as differential scanning calorimetry (DSC). Moreover, the low-temperature-curing characteristics of oHPNI-fa have also been revealed and discussed in the current study. Furthermore, the curing kinetics of the oHPNI-fa were investigated by the Kissinger and Ozawa methods. The resulting highly cross-linked thermoset based on oHPNI-fa showed excellent thermal stability as well as flame retardancy (T_d10 of 425 °C, THR of 4.9 KJg^-1). The strategy for molecular design utilized in the current work gives a guide to the development of high-performance resins which can potentially be applied in the aerospace and electronics industries.

Electrochemical Thiocyanation/Cyclization Cascade to Access Thiocyanato-Containing Benzoxazines

Due to the importance of SCN-containing heteroarenes, developing novel and green synthetic protocols for the synthesis of SCN-containing compounds has drawn much attention over the last decades. We reported here an electrochemical oxidative cyclization of ortho-vinyl aniline to access various SCN-containing benzoxazines. Mild conditions, an extra catalyst-free and oxidant-free system, and good tolerance for air highlight the application potential of this method.

Recent advances in the development of green furan ring-containing polymeric materials based on renewable plant biomass

Fossil resources are rapidly depleting, forcing researchers in various fields of chemistry and materials science to switch to the use of renewable sources and the development of corresponding technologies. In this regard, the field of sustainable materials science is experiencing an extraordinary surge of interest in recent times due to the significant advances made in the development of new polymers with desired and controllable properties. This review summarizes important scientific reports in recent times dedicated to the synthesis, construction and computational studies of novel sustainable polymeric materials containing unchanged (pseudo)aromatic furan cores in their structure. Linear polymers for thermoplastics, branched polymers for thermosets and other crosslinked materials are emerging materials to highlight. Various polymer blends and composites based on sustainable polyfurans are also considered as pathways to achieve high-value-added products.

Biobased Transesterification Vitrimers

The rapid increase in the use of plastics and the related sustainability issues, including the depletion of global petroleum reserves, have rightly sparked interest in the use of biobased polymer feedstocks. Thermosets cannot be remolded, processed, or recycled, and hence cannot be reused because of their permanent molecular architecture. Vitrimers have emerged as a novel polymer family capable of bridging the difference between thermoplastic and thermosets. Vitrimers enable unique recycling strategies, however, it is still important to understand where the raw material feedstocks originate from. Transesterification vitrimers derived from renewable resources are a massive opportunity, however, limited research has been conducted in this specific family of vitrimers. This review article provides a comprehensive overview of transesterification vitrimers produced from biobased monomers. The focus is on the biomass structural suitability with dynamic covalent chemistry, as well as the viability of the synthetic methods.

Sesamol-based polybenzoxazines for ultra-low-k, high-k and hydrophobic coating applications

Sesamol-based polybenzoxazines, their dielectric behavior, and superhydrophobic properties for microelectronic insulation applications.

Development of an Atomic-Oxygen-Erosion-Resistant, Alumina-Fiber-Reinforced, Fluorinated Polybenzoxazine Composite for Low-Earth Orbital Applications

An atomic-oxygen-erosion-resistant fluorinated benzoxazine resin and composite were developed. The benzoxazine resin, abbreviated as “BAF-oda-fu,” consists of four benzoxazine rings, and was synthesized from bisphenol AF (BAF), 4,4′-oxydianiline (oda), furfurylamine (fu), and paraformaldehyde. The resin was characterized by infrared spectroscopy (FT-IR), proton nuclear magnetic resonance spectroscopy (1H NMR), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). An analysis of the solvent-washed product showed a technical grade purity (>95%) and a yield of approximately 85%. Subsequent polymerization of the resin was successfully performed by heating step-wise and opening the benzoxazine rings to form a crosslinked network. Thermal analyses showed a melting temperature of 115 °C and polymerization temperature of 238 °C, both being characteristic values of benzoxazine monomers. The benzoxazine resin was also blended with polyoctahedral sisesquoxane (POSS) and reinforced with alumina fibers. The Tg of the resin, as determined by DMA of the composite, could reach as high as 308 °C when post-curing and the POSS additive were utilized. The low-Earth orbit atomic-oxygen erosion rate was simulated by an RF plasma asher/etcher. The atomic-oxygen resistance of poly(BAF-oda-fu) fell along an established trend line based on its fluorine content.

Preparation and properties of benzoxazine precursors containing siloxane units and their epoxy copolymers

Four siloxane benzoxazines containing different rigid segments were successfully synthesized and characterized herein, including a benzene ring, a biphenyl, a naphthalene ring, and a diphenyl sulfone group. Different rigid segments had different effects on polymer properties. The introduction of the naphthalene ring and sulfone group considerably reduced the curing temperature of benzoxazine. Although the benzoxazine with the naphthalene ring exhibited low heat resistance, all the four samples showed a high char yield at 800°C under nitrogen atmosphere. In addition, during copolymerization with AG-80 epoxy, the introduction of epoxy promoted the curing of the benzoxazines containing the naphthalene ring and sulfone group. The heat resistance of all copolymers was considerably improved, especially for the copolymer containing the naphthalene ring, whose 5% thermal weight loss temperature ( Td5) increased from 248°C to 321°C under nitrogen atmosphere. The copolymer containing the biphenyl structure had the highest glass transition temperature, reaching 259.1°C. Copolymerization with epoxy also considerably improved the tensile strength and elongation at break of the copolymers, which were much higher than those of traditional bisphenol A-aniline based benzoxazine (BA-a). Compared with the neat benzoxazine prepared using siloxane and bisphenol A, the developed copolymers also had better tensile properties, and the copolymer containing the sulfone group showed the greatest improvement (from 49 to 69 MPa, from 3.1% to 9.12%).

Study on properties of copolymers based on different types of benzoxazines and branched epoxy resins

Previous studies on linear epoxy (bisphenol A epoxy) resin/benzoxazine composites showed that with the addition of epoxy (EP) resin, the resulting copolymers exhibited an increased glass transition temperature ( Tg) ( Tg reached a maximum value at a specific content), improved flexural strength, lower heat resistance, and reduced tensile strength. Herein, branched EP resin (AG-80)/benzoxazine copolymers featuring novolac (N-box) and siloxane (Si-box) chains were prepared without any external curing agent. In both systems, the EP resin endowed the copolymers with an increased crosslinking density; however, Tg continued to increase with increasing EP content. In addition, the heat resistance of the copolymers gradually enhanced. Different types of benzoxazines have various effects on the properties of copolymers. In terms of mechanical properties, AG-80/N-box copolymers exhibited brittle fracture characteristics; with increasing EP content, the flexural strength of the copolymer decreased while the tensile strength increased. AG-80/Si-box copolymers exhibited ductile fracture characteristics, with gradual increases in flexural and tensile strengths. Furthermore, with increasing EP content, the molecular chain migration ability and network homogeneity of the AG-80/N-box copolymers decreased gradually. Alternatively, in the case of the AG-80/Si-box copolymers, the molecular chain migration ability remained unchanged and network homogeneity improved. Hence, the developed copolymers can be used as resin matrices for the fabrication of advanced composites.

Mechanical Response and Failure Mechanisms of Natural Bamboo Fiber Reinforced Poly-Benzoxazine Composite Subjected to Split-Hopkinson Tensile Bar Loading

In this study, chopped natural bamboo fibers were successfully added in the benzoxazine matrix by the hot-pressing method to fabricate environmentally friendly bio-composite. The mechanical behaviors and failure mechanisms of neat benzoxazine matrix and its bamboo fiber composite under different tensile strain rates (quasi-static, 35/s and 110/s) were comparatively investigated using SHTB device (split-Hopkinson tensile bar), high-speed camera, DIC method (digital image correlation), and SEM observation (scanning electron microscopy). The results showed the composite exhibited 30.02% and 25.21% higher strength than that of neat benzoxazine under strain rates of 35/s and 110/s, respectively. However, under quasi-static tensile loading, the tensile strength of the composite was not higher than that of neat benzoxazine. The SEM and high-speed camera images showed the bamboo fibers displayed different reinforcing mechanisms under different strain rates. The chopped bamboo fibers could strengthen the composite effectively under dynamic tensile loadings. However, under quasi-static loading, the tensile strength of the composite was largely determined by the potential defects (such as small bubbles, pores, and fiber agglomerations) in the composite.

Transition-metal-free synthesis of trifluoromethylated benzoxazines via a visible-light-promoted tandem difunctionalization of o-vinylanilides with trifluoromethylsulfinate

A Umemoto's reagent-free and cost-effective method for synthesis of trifluoromethylated benzoxazines by 9,10-phenanthrenedione visible-light photocatalysis is described in this article.

Solvent-free synthesis of a formaldehyde-free benzoxazine monomer: study of its curing acceleration effect for commercial benzoxazine

A new 2-substituted benzoxazine bearing a phenol was blended with commercial benzoxazine for improving curing and thermomechanical properties.