Ultrahigh molecular weight polyethylene: Catalysis, structure, properties, processing and applications

Nickel-catalyzed in situ synthesis of UHMWPE/TiO2 composites with enhanced mechanical properties and adjustable photocatalytic degradabilities

Expanding the application field of polyolefin materials through functionalization has been a research hotspot in the past three decades. Here, a TiO2-supported anilinenaphthoquinone nickel catalyst was assembled and applied for in situ ethylene polymerization with high activity (>2000 kg mol-1h-1) to produce ultra-high molecular weight polyethylene (UHMWPE)/TiO2 composites with unique physicochemical performance. The UHMWPE/TiO2 composite films and fibers prepared by in-situ ethylene polymerization are superior to the samples from the blend system in issues such as TiO2 dispersibility, mechanical property, and photocatalytic degradability. The mechanical properties (strength up to 26.8 cN/dtex, modulus up to 1248.8 cN/dtex) of the obtained UHMWPE/TiO2 composite fibers are significantly improved with a very low dosage of TiO2 (as low as 1.4 wt‰). Moreover, UHMWPE/TiO2 composites obtained by coating Al2O3 and SiO2 on the surface of TiO2 not only retain the strong absorption of ultraviolet rays, but also effectively weaken the photocatalytic degradation effect.

Sulfonated porous organic polymer supported Ziegler-Natta catalysts for the synthesis of ultra-high molecular weight polyethylene

Porous organic polymers (POPs) are attracting attention for their easy functionalization and potential as catalyst supports in olefin polymerization. In this study, sulfonated POP (s-POP) supported Ziegler-Natta catalysts were used for ethylene polymerization, producing ultra-high molecular weight polyethylene, with M ν reaching up to 6.83 × 106 g mol-1. The maximum M ν of polyethylene was achieved by Cat-3 with DIBP as the internal donor, albeit with a partial loss of catalytic activity. Polymerization conditions also play a pivotal role in determining the molecular weight of polyethylene. Hydrogen, being the most efficient chain transfer agent, can decrease the molecular weight to 9.68 × 104 g mol-1 at higher hydrogen concentrations ([H2] : [C2H4] = 0.83), and the s-POP-supported ethylene polymerization catalysts were observed to exhibit high sensitivity to hydrogen response. The effects of polymerization temperature, [Al] : [Ti] molar ratio, and ethylene pressure on ethylene polymerization were thoroughly investigated.

Selection of engineered degradation method to remove microplastics from aquatic environments

Microplastics (MPs) in the aquatic environment are difficult to degrade naturally due to their hydrophobicity and structure. A variety of engineered degradation methods were developed to treat MPs contamination in the aquatic environment. Current reviews of MPs degradation methods only provided an inventory but lacked systematic comparisons and application recommendations. However, selecting suitable degradation methods for different types of MPs contamination may be more effective. This work examined the present engineered degradation methods for MPs in the aquatic environment. They were categorized into chemical degradation, biodegradation, thermal degradation and photodegradation. These degradation methods were systematically summarized in terms of degradation efficiency, technical limitations and production of environmental hazards. Also, the potential influences of different environmental factors and media on degradation were analyzed, and the selection of degradation methods were suggested from the perspectives of contamination types and degradation mechanisms. Finally, the development trend and challenges for studying MPs engineered degradation were proposed. This work will contribute to a better selection of customized degradation methods for different types of MPs contamination scenarios in aquatic environments.

Recent Advancements in the Synthesis of Ultra-High Molecular Weight Polyethylene via Late Transition Metal Catalysts

Ultra-high molecular weight polyethylenes (UHMWPEs) are significant engineering plastics for their unique properties, such as high impact resistance, abrasion resistance, weatherability, lubricity, and chemical resistance. Consequently, developing a suitable catalyst is vital in facilitating the preparation of UHMWPE. The late transition metal catalysts have emerged as effective catalysts in producing UHMWPE due to their availability, enhanced tolerance to heteroatom groups, active polymerization characteristics, and good copolymerization ability with polar monomers. In this review, we mainly focus on the late transition metal catalysts, summarizing advancements in their application over the past decade. Four key metals (Ni, Pd, Fe, Co) for generating linear or branched UHMWPE will be primarily explored in this manuscript.

Molecular Weight-Dependent Physiochemical Behaviors of Calcium Carbonate Chains

The regulation of physiochemical behaviors by changing molecular weights is an important cornerstone of polymer physics. However, similar correlations between molecular weights and properties have not been discovered in inorganic ionic compounds. In this work, we prepared a calcium carbonate specimen with a semiflexible chain topology analogous to those of polymers. The molecular weights of the calcium carbonate chains, which ranged from 3400 to 54 100 Da, were directly correlated to their physiochemical behaviors, including gel point, zero shear viscosity, and plateau modulus. The calcium carbonate chains showed similar polymeric characteristics, including shear thinning, thixotropy, entropic elasticity, and viscoelasticity. These features agreed with recent theories and formulas in polymer physics textbooks. On the basis of this understanding, the mechanical properties of calcium carbonate-based gels could be altered by changing their molecular weights. This study could represent a fusion of inorganic chemistry and polymer physics with similar molecular weight-dependent behaviors and material properties, establishing an alternative pathway for designing future inorganic materials.

One-Pot Construction of Articular Cartilage-Like Hydrogel Coating for Durable Aqueous Lubrication

Articular cartilage has an appropriate multilayer structure and superior tribological properties and provides a structural paradigm for design of lubricating materials. However, mimicking articular cartilage traits on prosthetic materials with durable lubrication remains a huge challenge. Herein, an ingenious three-in-one strategy is developed for constructing an articular cartilage-like bilayer hydrogel coating on the surface of ultra-high molecular weight polyethylene (BH-UPE), which makes full use of conceptions of interfacial interlinking, high-entanglement crosslinking, and interface-modulated polymerization. The hydrogel coating is tightly interlinked with UPE substrate through hydrogel-UPE interchain entanglement and bonding. The hydrogel chains are highly entangled with each other to form a dense tough layer with negligible hysteresis for load-bearing by reducing the amounts of crosslinker and hydrophilic initiator to p.p.m. levels. Meanwhile, the polymerization of monomers in the top surface region is suppressed via interface-modulated polymerization, thus introducing a porous surface for effective aqueous lubrication. As a result, BH-UPE exhibits an ultralow friction coefficient of 0.0048 during 10 000 cycles under a load of 0.9 MPa, demonstrating great potential as an advanced bearing material for disc prosthesis. This work may provide a new way to build stable bilayer coatings and have important implications for development of biological lubricating materials.

Combined exposure to lead and microplastics increased risk of glucose metabolism in mice via the Nrf2/NF-κB pathway

The purpose of this study was to explore the effects of combined lead (Pb) and two types of microplastic (MP) (polyvinyl chloride [PVC] and polyethylene [PE]) exposure on glucose metabolism and investigate the role of the nuclear factor erythroid 2-related factor 2 (Nrf2)/nuclear factor-kappa B (NF-κB) signaling pathway in mediating these effects in mice. Adult C57BL/6J mice were randomly divided into four groups: control, Pb (100 mg/L), MPs (containing 10 mg/L PE and PVC), and Pb + MPs, each of which was treated with drinking water. Treatments were conducted for 6 weeks. Co-exposure to Pb + MPs exhibited increase glycosylated serum protein levels, insulin resistance, and damaged glucose tolerance compared with the control mice. Additionally, treatment with Pb + MPs caused more severe damage to hepatocytes than when exposed to them alone concomitantly, exposed to Pb + MPs exhibited improved the levels of interleukin-6, tumor necrosis factor-alpha, and malondialdehyde, but reduced superoxide dismutase, glutathione peroxidase, and catalase assay in livers. Furthermore, they increase the Kelch-like ECH-associated protein 1 (Keap1) and phosphorylated p-NF-κB protein levels but reduced the protein levels of heme oxygenase-1 and Nrf2, as well as increased Keap1 mRNA and Nrf2 mRNA. Co-exposure to Pb + MP impacts glucose metabolism via the Nrf2 /NF-κB pathway.

Ambient Catalytic Spinning of Polyethylene Nanofibers

A novel single-atom Ni(II) catalyst (Ni-OH) is covalently immobilized onto the nano-channels of mesoporous Santa Barbara Amorphous (SBA)-15 particles and isotropic Anodized Aluminum Oxide (AAO) membrane for confined-space ethylene extrusion polymerization. The presence of surface-tethered Ni complexes (Ni@SBA-15 and Ni@AAO) is confirmed by the inductively coupled plasma-optical emission spectrometry (ICP-OES) and X-ray photoelectron spectroscopy (XPS). In the catalytic spinning process, the produced PE materials exhibit very homogeneous fibrous morphology at nanoscale (diameter: ~50 nm). The synthesized PE nanofibers extrude in a highly oriented manner from the nano-reactors at ambient temperature. Remarkably high Mw (1.62×106  g mol-1 ), melting point (124 °C), and crystallinity (41.8 %) are observed among PE samples thanks to the confined-space polymerization. The chain-walking behavior of surface tethered Ni catalysts is greatly limited by the confinement inside the nano-channels, leading to the formation of very low-branched PE materials (13.6/1000 C). Due to fixed supported catalytic topology and room temperature, the filaments are expected to be free of entanglement. This work signifies an important step towards the realization of a continuous mild catalytic-spinning (CATSPIN) process, where the polymer is directly synthesized into fiber shape at negligible chain branching and elegantly avoiding common limitations like thermal degradation or molecular entanglement.

Trends in Structure and Ethylene Polymerization Reactivity of Transition-Metal Permethylindenyl-phenoxy (PHENI*) Complexes

A family of ansa-permethylindenyl-phenoxy (PHENI*) transition-metal chloride complexes has been synthesized and characterized (1-7; {(η5-C9Me6)Me(R″)Si(2-R-4-R'-C6H2O)}MCl2; R,R' = Me, tBu, Cumyl (CMe2Ph); R″ = Me, nPr, Ph; M = Ti, Zr, Hf). The ancillary chloride ligands could readily be exchanged with halides, alkyls, alkoxides, aryloxides, or amides to form PHENI* complexes [L]TiX2 (8-17; X = Br, I, Me, CH2SiMe3, CH2Ph, NMe2, OEt, ODipp). The solid-state crystal structures of these PHENI* complexes indicate that one of two conformations may be preferred, parametrized by a characteristic torsion angle (TA'), in which the η5 system is either disposed away from the metal center or toward it. Compared to indenyl PHENICS complexes, the permethylindenyl (I*) ligand appears to favor a conformation in which the metal center is more accessible. When heterogenized on solid polymethylaluminoxane (sMAO), titanium PHENI* complexes exhibit exceptional catalytic activity toward the polymerization of ethylene. Substantially greater activities are reported than for comparable PHENICS catalysts, along with the formation of ultrahigh-molecular-weight polyethylenes (UHMWPE). Catalyst-cocatalyst ion pairing effects are observed in cationization experiments and found to be significant in homogeneous catalytic regimes; these effects are also related to the influence of the ancillary ligand leaving groups in slurry-phase polymerizations. Catalytic efficiency and polyethylene molecular weight are found to increase with pressure, and PHENI* catalysts can be categorized as being among the most active for the controlled synthesis of UHMWPE.

Bio-inspired copper ion-chelated chitosan coating modified UHMWPE fibers for enhanced interfacial properties of composites

Ultra-high molecular weight polyethylene (UHMWPE) fibers are broadly applied in lightweight and high-strength composite fiber materials. However, the development of UHMWPE fibers is limited by their smooth and chemically inert surfaces. To address the issues, a modified UHMWPE fibers material has been fabricated through the chelation reaction between Cu2+ and chitosan coatings within the surface of fibers after plasma treatment, which is inspired by the hardening mechanism, a crosslinked network between metal ions and proteins/polysaccharides of the tips and edges in arthropod-specific cuticular tools. The coatings improve the surface wettability and interfacial bonding ability, which are beneficial in extending the application range of UHMWPE fibers. More importantly, compared to the unmodified UHMWPE fiber cloths, the tensile property of the modified fiber cloths is increased by 18.89% without damaging the strength, which is infrequent in modified UHMWPE fibers. Furthermore, the interlaminar shear strength and fracture toughness of the modified fibers laminate are increased by 37.72% and 135.90%, respectively. These improvements can be attributed to the synergistic effects between the surface activity and the tiny bumps of the modified UHMWPE fibers. Hence, this work provides a more straightforward and less damaging idea of fiber modification for manufacturing desirable protective and medical materials.

Visible-light-induced ATRP under high-pressure: synthesis of ultra-high-molecular-weight polymers

In this study, a high-pressure-assisted photoinduced atom transfer radical polymerization (p ≤ 250 MPa) enabled the synthesis of ultra-high-molecular-weight polymers (UHMWPs) of up to 9 350 000 and low/moderate dispersity (1.10 < Đ < 1.46) in a co-solvent system (water/DMSO), without reaction mixture deoxygenation.

Investigation of Mechanical Properties of Ultra-High-Performance Polyethylene-Fiber-Reinforced Recycled-Brick-Aggregate Concrete

The utilization of ultra-high-molecular-weight polyethylene fibers (UHMWPEFs) to enhance recycled-brick-aggregate concrete represents an efficacious approach for ameliorating the concrete's performance. This investigation addresses the influences of recycled-brick aggregates (RAs) and UHMWPEFs on the concrete's slump, shrinkage, flexural strength, resistance to chloride-ion ingress, and freeze-thaw durability. The mechanisms through which UHMWPEFs ameliorate the performance of the recycled-brick-aggregate concrete were elucidated at both the micro and macroscopic levels. The findings underscore that the three-dimensional network structure established by the UHMWPEFs, while resulting in a reduction in the concrete slump, substantially enhances the concrete's mechanical properties and durability. A regression model for the multifaceted performance of the UHMWPEF-reinforced recycled-brick-aggregate concrete (F-RAC) was formulated by employing response-surface methodology, and the model's reliability was confirmed through variance analysis. The interactive effects of the RA and UHMWPEFs on the concrete were analyzed through a combined approach involving response-surface analysis and contour plots. Subsequently, a multiobjective optimization was conducted for the F-RAC performance, yielding the optimal proportions of RA and UHMWPEFs. It was determined that the optimal performance across the dimensions of the shrinkage resistance, flexural strength, chloride-ion resistance, and freeze-thaw durability of the F-RAC could be simultaneously achieved when the substitution rate of the RA was 14.02% and the admixture of the UHMWPEFs was 1.13%.

Fluorescence-readout as a powerful macromolecular characterisation tool

The last few decades have witnessed significant progress in synthetic macromolecular chemistry, which can provide access to diverse macromolecules with varying structural complexities, topology and functionalities, bringing us closer to the aim of controlling soft matter material properties with molecular precision. To reach this goal, the development of advanced analytical techniques, allowing for micro-, molecular level and real-time investigation, is essential. Due to their appealing features, including high sensitivity, large contrast, fast and real-time response, as well as non-invasive characteristics, fluorescence-based techniques have emerged as a powerful tool for macromolecular characterisation to provide detailed information and give new and deep insights beyond those offered by commonly applied analytical methods. Herein, we critically examine how fluorescence phenomena, principles and techniques can be effectively exploited to characterise macromolecules and soft matter materials and to further unravel their constitution, by highlighting representative examples of recent advances across major areas of polymer and materials science, ranging from polymer molecular weight and conversion, architecture, conformation to polymer self-assembly to surfaces, gels and 3D printing. Finally, we discuss the opportunities for fluorescence-readout to further advance the development of macromolecules, leading to the design of polymers and soft matter materials with pre-determined and adaptable properties.

Visualizing Chain Growth of Polytelluoxane via Polymerization Induced Emission

Visualizing polymer chain growth is always a hot topic for tailoring structure-function properties in polymer chemistry. However, current characterization methods are limited in their ability to differentiate the degree of polymerization in real-time without isolating the samples from the reaction vessel, let alone to detect insoluble polymers. Herein, a reliable relationship is established between polymer chain growth and fluorescence properties through polymerization induced emission. (TPE-C2)2 -Te is used to realize in situ oxidative polymerization, leading to the aggregation of fluorophores. The relationship between polymerization degree of growing polytelluoxane (PTeO) and fluorescence intensity is constructed, enabling real-time monitoring of the polymerization reaction. More importantly, this novel method can be further applied to the observation of the polymerization process for growing insoluble polymer via surface polymerization. Therefore, the development of visualization technology will open a new avenue for visualizing polymer chain growth in real-time, regardless of polymer solubility.

A New Approach to Estimating the Parameters of Structural Formations in HDPE Reactor Powder

The morphology of virgin reactor powder (RP) of high-density polyethylene (HDPE) with MW = 160,000 g/mol was investigated using DSC, SEM, SAXS, and WAXS methods. The morphological SEM analysis showed that the main morphological units of RP are macro- and micro-shish-kebab structures with significantly different geometric dimensions, as well as individual lamellae of folded chain crystals. A quantitative analysis of an asymmetric SAXS reflection made it possible to reveal the presence of several periodic morphoses in the RP with long periods ranging from 20 nm to 60 nm, and to correlate them with the observed powder morphology. According to the DSC crystallinity data, the thickness of the lamellae in each long period was estimated. Their surface energy was calculated in the framework of the Gibbs-Thompson theory. The presence of regular and irregular folds on the surface of different shish-kebab lamellae was discussed. The percentage of identified morphoses in the RP was calculated. It has been suggested that the specific structure of HDPE RP is due to the peculiarity of polymer crystallization during suspension synthesis in a quasi-stationary regime, in which local overheating and inhomogeneous distribution of shear stresses in a chemical reactor are possible.

Nanoscale effects of TiO2 nanoparticles on the rheological behaviors of ultra-high molecular weight polyethylene (UHMWPE)

Considering the molar mass between entanglements to be an intrinsic property of ultra-high molecular weight polyethylene (UHMWPE), the number of entanglements per chain increases with increasing molar mass, correspondingly making the UHMWPE intractable. Herein, we dispersed TiO₂ nanoparticles with different characteristics into UHMWPE solutions to disentangle the molecular chains. Compared with the UHMWPE pure solution, the viscosity of the mixture solution declines by 91.22%, and the critical overlap concentration increases from 1 wt% to 1.4 wt%. A rapid precipitation method was utilized to obtain UHMWPE and UHMWPE/TiO₂ composites from the solutions. The melting index of UHMWPE/TiO₂ is 68.85 mg, which is in sharp contrast to that of UHMWPE which is 0 mg. We characterized the microstructures of UHMWPE/TiO₂ nanocomposites using TEM, SAXS, DMA, and DSC. Accordingly, this significant improvement in processability contributed to the reduction of entanglements and a schematic model was proposed to explain the mechanism by which nanoparticles disentangle molecular chains. Simultaneously, the composite demonstrated better mechanical properties than UHMWPE. In summary, we provide a strategy to promote the processability of UHMWPE without sacrificing its outstanding mechanical properties.

Ultra-High-Molecular-Weight Poly(Dioxolane): Enhancing the Mechanical Performance of a Chemically Recyclable Polymer

We report a method to synthesize ultra-high-molecular-weight poly(1,3-dioxolane) (UHMW pDXL), a chemically recyclable thermoplastic material with excellent physical properties. We aimed to enhance the mechanical properties of sustainable polymers by increasing the molecular weight and found that UHMW pDXL exhibits similar tensile properties to ultra-high-molecular-weight polyethylene (UHMWPE). The new polymerization method uses metal-free and economically friendly initiators to achieve UHMW pDXL with molecular weights greater than 1000 kDa. The development of UHMW pDXL provides a potential solution for capturing value from plastic waste and addressing the detrimental effects of plastic waste.

Efficient Fabrication of Micro/Nanostructured Polyethylene/Carbon Nanotubes Foam with Robust Superhydrophobicity, Excellent Photothermality, and Sufficient Adaptability for All-Weather Freshwater Harvesting

The integration of fog collection and solar-driven evaporation has great significance in addressing the challenge of the global freshwater crisis. Herein, a micro/nanostructured polyethylene/carbon nanotubes foam with interconnected open-cell structure (MN-PCG) is fabricated using an industrialized micro extrusion compression molding technology. The 3D surface micro/nanostructure provides sufficient nucleation points for tiny water droplets to harvest moisture from humid air and a fog harvesting efficiency of 1451 mg cm^-2 h^-1 is achieved at night. The homogeneously dispersed carbon nanotubes and the graphite oxide@carbon nanotubes coating endow the MN-PCG foam with excellent photothermal properties. Benefitting from the excellent photothermal property and sufficient steam escape channels, the MN-PCG foam attains a superior evaporation rate of 2.42 kg m^-2 h^-1 under 1 Sun illumination. Consequently, a daily yield of ≈35 kg m^-2 is realized by the integration of fog collection and solar-driven evaporation. Moreover, the robust superhydrophobicity, acid/alkali tolerance, thermal resistance, and passive/active de-icing properties provide a guarantee for the long-term work of the MN-PCG foam during practical outdoor applications. The large-scale fabrication method for an all-weather freshwater harvester offers an excellent solution to address the global water scarcity.

Ultra-High-Molecular-Weight Polyethylene in Hip and Knee Arthroplasties

Ultra-high-molecular-weight polyethylene (UHMWPE) wear and particle-induced osteolysis contribute to the failure of total hip arthroplasty (THA) and total knee arthroplasty (TKA). Highly crosslinked polyethylene (HXLPE) was developed in the late 1990s to reduce wear and has shown lower wear rates and loosening than conventional UHMWPE in THA. The irradiation dose for crosslinking is up to 100 kGy. However, during crosslinking, free radical formation induces oxidation. Using HXLPE in THA, the cumulative revision rate was determined to be significantly lower (6.2%) than that with conventional UHMWPE (11.7%) at a mean follow-up of 16 years, according to the Australian Orthopaedic Association National Joint Replacement Registry. However, HXLPE does not confer to TKA the same advantages it confers to THA. Several alternatives have been developed to prevent the release of free radicals and improve polymer mechanical properties, such as thermal treatment, phospholipid polymer 2-methacryloyloxyethyl phosphorylcholine grafting, remelting, and vitamin E addition. Among these options, vitamin E addition has reported good clinical results and wear resistance similar to that of HXLPE without vitamin E, as shown by short-term clinical studies of THA and TKA. This review aims to provide a comprehensive overview of the development and performance of UHMWPE in THA and TKA.

Access to Disentangled Ultrahigh Molecular Weight Polyethylene via a Binuclear Synergic Effect

Disentangled ultrahigh molecular weight polyethylene (dis-UHMWPE) has excellent processability but can be achieved under extreme conditions. Herein, we report ethylene polymerization with the binuclear half-sandwich scandium complexes C1-Sc₂ and C2-Sc₂ to afford UHMWPE. C1-Sc₂ bearing a short linker shows higher activity and gives higher molecular weight PEs than C2-Sc₂ containing a flexible spacer and the mononuclear Sc₁ . Strikingly, all UHMWPEs isolated from C1-Sc₂ under broad temperature range (25-120 °C) and wide ethylene pressures (2-13 bar) feature very low degree of entanglement as proved by rheological test, DSC annealing study and SEM. These dis-UHMWPEs are facilely mediated solid-state-process at 130 °C and their tensile strength and modulus reach up to 149.2 MPa and 1.5 GPa, respectively. DFT simulations reveal that the formation of dis-UHMWPE is attributed to the binuclear synergic effect and the agostic interaction between the active center and the growing chain.

Development of multifarious carrier materials and impact conditions of immobilised microbial technology for environmental remediation: A review

Microbial technology is the most sustainable and eco-friendly method of environmental remediation. Immobilised microorganisms were introduced to further advance microbial technology. In immobilisation technology, carrier materials distribute a large number of microorganisms evenly on their surface or inside and protect them from external interference to better treat the targets, thus effectively improving their bioavailability. Although many carrier materials have been developed, there have been relatively few comprehensive reviews. Therefore, this paper summarises the types of carrier materials explored in the last ten years from the perspective of structure, microbial activity, and cost. Among these, carbon materials and biofilms, as environmentally friendly functional materials, have been widely applied for immobilisation because of their abundant sources and favorable growth conditions for microorganisms. The novel covalent organic framework (COF) could also be a new immobilisation material, due to its easy preparation and high performance. Different immobilisation methods were used to determine the relationship between carriers and microorganisms. Co-immobilisation is particularly important because it can compensate for the deficiencies of a single immobilisation method. This paper emphasises that impact conditions also affect the immobilisation effect and function. In addition to temperature and pH, the media conditions during the preparation and reaction of materials also play a role. Additionally, this study mainly reviews the applications and mechanisms of immobilised microorganisms in environmental remediation. Future development of immobilisation technology should focus on the discovery of novel and environmentally friendly carrier materials, as well as the establishment of optimal immobilisation conditions for microorganisms. This review intends to provide references for the development of immobilisation technology in environmental applications and to further the improve understanding of immobilisation technology.

Current State-of-the-Art in Membrane Formation from Ultra-High Molecular Weight Polyethylene

One of the materials that attracts attention as a potential material for membrane formation is ultrahigh molecular weight polyethylene (UHMWPE). One potential material for membrane formation is ultrahigh molecular weight polyethylene (UHMWPE). The present review summarizes the results of studies carried out over the last 30 years in the field of preparation, modification and structure and property control of membranes made from ultrahigh molecular weight polyethylene. The review also presents a classification of the methods of membrane formation from this polymer and analyzes the conventional (based on the analysis of incomplete phase diagrams) and alternative (based on the analysis of phase diagrams supplemented by a boundary line reflecting the polymer swelling degree dependence on temperature) physicochemical concepts of the thermally induced phase separation (TIPS) method used to prepare UHMWPE membranes. It also considers the main ways to control the structure and properties of UHMWPE membranes obtained by TIPS and the original variations of this method. This review discusses the current challenges in UHMWPE membrane formation, such as the preparation of a homogeneous solution and membrane shrinkage. Finally, the article speculates about the modification and application of UHMWPE membranes and further development prospects. Thus, this paper summarizes the achievements in all aspects of UHMWPE membrane studies.

Bioinspired Micro/Nanostructured Polyethylene/Poly(Ethylene Oxide)/Graphene Films with Robust Superhydrophobicity and Excellent Antireflectivity for Solar-Thermal Power Generation, Thermal Management, and Afterheat Utilization

The rational utilization and circulation of multiple energy sources is an effective way to address the crises of energy shortages and environmental pollution. Herein, microextrusion compression molding, an industrialized polymer molding technology that combines melt blending and compression molding, is proposed for the mass production of a bioinspired micro/nanostructured polyethylene/poly(ethylene oxide)/graphene (MN-PPG) film. The MN-PPG film exhibits robust shape stability, high storage energy density, and excellent thermal management capability owing to the cocontinuous network formed by poly(ethylene oxide) and the polyethylene matrix. The MN-PPG film has sufficient photothermal property due to the uniformly dispersed graphene nanosheets and the bioinspired surface micro/nanostructures. Interestingly, the MN-PPG film surface exhibits durable superhydrophobicity, acid/alkali resistance, and active deicing performance. Further, a multifunctional energy harvesting and circulation system was established by integrating the MN-PPG film, an LED chip, and a thermoelectric module. The hybrid system produced an open-circuit voltage of 315.4 mV and power output of 2.5 W m^-2 under 3 sun irradiation. Furthermore, the afterheat generated by the LED chips at night can be converted into electricity through thermoelectric conversion. The proposed method enables the large-scale fabrication of multifunctional phase change composites for energy harvesting in harsh environments.

Development and Characterization of LLDPE Blends with Different UHMWPE Concentrations Obtained by Hot Pressing

To modify its characteristics, expand its applicability, and, in some cases, its processability, new blends using ultra-high-molecular-weight polyethylene (UHMWPE) have been developed. In this study, three different formulations of linear low-density polyethylene (LLDPE) and UHMWPE blends were prepared with 15, 30, and 45% (% w/w) UHMWPE in the LLDPE matrix. All mixtures were prepared by hot pressing and were immersed in water for one hour afterwards at a controlled temperature of 90 °C to relieve the internal stresses that developed during the forming process. The thermal characterization showed that the blends showed endothermic peaks with different melting temperatures, which may be the result of co-crystallization without mixing between the polymers during the forming process. The mechanical characteristics presented are typical of a ductile material, but with the increase in the percentage of UHMWPE, there was a decrease in the ductility of the blends, as the elongation at rupture of the blends was higher than that of the pure components. The morphologies observed by SEM indicate that there were two phases in the blends. This is the result of the system’s immiscibility due to the mode of preparation of the blends, wherein the two polymers may not have mixed intimately, confirming the results found with the thermal analyses.

Immobilized enzyme/microorganism complexes for degradation of microplastics: A review of recent advances, feasibility and future prospects

Environmental prevalence of microplastics has prompted the development of novel methods for their removal, one of which involves immobilization of microplastics-degrading enzymes. Various materials including nanomaterials have been studied for this purpose but there is currently a lack of review to present these studies in an organized manner to highlight the advances and feasibility. This article reviewed more than 100 peer-reviewed scholarly papers to elucidate the latest advances in the novel application of immobilized enzyme/microorganism complexes for microplastics degradation, its feasibility and future prospects. This review shows that metal nanoparticle-enzyme complexes improve biodegradation of microplastics in most studies through creating photogenerated radicals to facilitate polymer oxidation, accelerating growth of bacterial consortia for biodegradation, anchoring enzymes and improving their stability, and absorbing water for hydrolysis. In a study, the antimicrobial property of nanoparticles retarded the growth of microorganisms, hence biodegradation. Carbon particle-enzyme complexes enable enzymes to be immobilized on carbon-based support or matrix through covalent bonding, adsorption, entrapment, encapsulation, and a combination of the mechanisms, facilitated by formation of cross-links between enzymes. These complexes were shown to improve microplastics-degrading efficiency and recyclability of enzymes. Other emerging nanoparticles and/or enzymatic technologies are fusion of enzymes with hydrophobins, polymer binding module, peptide and novel nanoparticles. Nonetheless, the enzymes in the complexes present a limiting factor due to limited understanding of the degradation mechanisms. Besides, there is a lack of studies on the degradation of polypropylene and polyvinyl chloride. Genetic bioengineering and metagenomics could provide breakthrough in this area. This review highlights the optimism of using immobilized enzymes/microorganisms to increase the efficiency of microplastics degradation but optimization of enzymatic or microbial activities and synthesis of immobilized enzymes/microorganisms are crucial to overcome the barriers to their wide application.

Functional Ultra-High Molecular Weight Polyethylene Composites for Ligament Reconstructions and Their Targeted Applications in the Restoration of the Anterior Cruciate Ligament

The selection of biomaterials as biomedical implants is a significant challenge. Ultra-high molecular weight polyethylene (UHMWPE) and composites of such kind have been extensively used in medical implants, notably in the bearings of the hip, knee, and other joint prostheses, owing to its biocompatibility and high wear resistance. For the Anterior Cruciate Ligament (ACL) graft, synthetic UHMWPE is an ideal candidate due to its biocompatibility and extremely high tensile strength. However, significant problems are observed in UHMWPE based implants, such as wear debris and oxidative degradation. To resolve the issue of wear and to enhance the life of UHMWPE as an implant, in recent years, this field has witnessed numerous innovative methodologies such as biofunctionalization or high temperature melting of UHMWPE to enhance its toughness and strength. The surface functionalization/modification/treatment of UHMWPE is very challenging as it requires optimizing many variables, such as surface tension and wettability, active functional groups on the surface, irradiation, and protein immobilization to successfully improve the mechanical properties of UHMWPE and reduce or eliminate the wear or osteolysis of the UHMWPE implant. Despite these difficulties, several surface roughening, functionalization, and irradiation processing technologies have been developed and applied in the recent past. The basic research and direct industrial applications of such material improvement technology are very significant, as evidenced by the significant number of published papers and patents. However, the available literature on research methodology and techniques related to material property enhancement and protection from wear of UHMWPE is disseminated, and there is a lack of a comprehensive source for the research community to access information on the subject matter. Here we provide an overview of recent developments and core challenges in the surface modification/functionalization/irradiation of UHMWPE and apply these findings to the case study of UHMWPE for ACL repair.

Visualizing molecular weights differences in supramolecular polymers

Molecular weight determinations play a vital role in the characterization of supramolecular polymers. They are essential to assessing the degree of polymerization, which in turn can have a significant impact on the properties of the polymer. While numerous characterization methods have been developed to estimate the number-average molecular weight (M_n) of supramolecular polymers, a simple visual method could provide advantages in terms of ease of use. We have now developed a system wherein differences in the fluorescent signature, including changes in color, allow variations in the M_n of an anion-responsive supramolecular polymer [M1·Zn(OTf)₂]_n to be readily monitored. The present visual differentiation strategy provides a tool that may be used to characterize supramolecular polymers.

Issues of molecular weight determination have been central to the development of supramolecular polymer chemistry. Whereas relationships between concentration and optical features are established for well-behaved absorptive and emissive species, for most supramolecular polymeric systems no simple correlation exists between optical performance and number-average molecular weight (M_n). As such, the M_n of supramolecular polymers have to be inferred from various measurements. Herein, we report an anion-responsive supramolecular polymer [M1·Zn(OTf)₂]_n that exhibits monotonic changes in the fluorescence color as a function of M_n. Based on theoretical estimates, the calculated average degree of polymerization (DP_cal) increases from 16.9 to 84.5 as the monomer concentration increases from 0.08 mM to 2.00 mM. Meanwhile, the fluorescent colors of M1 + Zn(OTf)₂ solutions were found to pass from green to yellow and to orange, corresponding to a red shift in the maximum emission band (λ_max). Therefore, a relationship between DP_cal and λ_max could be established. Additionally, the anion-responsive nature of the present system meant that the extent of supramolecular polymerization could be regulated by introducing anions, with the resulting change in M_n being readily monitored via changes in the fluorescent emission features.

Study on Preparation and Properties of Ultrahigh Molecular Weight Polyethylene Composites Filled with Different Carbon Materials

The development of ultrahigh molecular weight polyethylene (UPE) has been restricted due to its linear structure and low thermal conductivity. In this paper, graphene oxide (GO) was prepared by the modified Hummers method, and then UPE/reduced graphene oxide (rGO) powder was prepared by reduction with hydrazine hydrate. UPE/natural graphite (NG), UPE/carbon nanofiber (CNF), and UPE/rGO are prepared by hot compression molding. With the increase of thermally conductive fillers, the high density of the composite makes the thermal conductivity of the crystal structure more regular and the thermal conductivity path increases accordingly. Both TGA and SEM confirmed the uniform dispersion of carbon filler in epoxy resin. Among the three composites, UPE/NG has the best thermal conductivity. When the NG filling content is 60 phr, the thermal conductivity of the UPE/NG composite is 3.257 W/(mK), outperforming UPE/CNFs (0.778 W/(mK) and pure UPE (0.496 W/(mK) by 318.64 and 556.65%, respectively. UPE/CNFs have the best dielectric properties. Comparison of various carbon fillers can provide some references for UPE's thermal management applications.