A novel technique using a coded healing abutment for the fabrication of a CAD/CAM titanium abutment for an implant-supported restoration

Marginal Bone Level Evaluation of Fixed Partial Dental Prostheses Using Preformed Stock versus CAD/CAM Customized Abutments

Background: The maintenance of marginal bone levels around dental implants is an important criterion for evaluating the success of implants. Although computer-aided design/computer-aided manufacturing (CAD/CAM) customized abutments (CAs) provide more flexible solutions, compared with the original preformed stock abutments (PAs), there are dimensional tolerances and underlying drawbacks in the production of CAD/CAM CAs, which may change the tightness and seamless connection between fixtures and abutments set by the manufacturer and then affect the long-term stability of the abutments. This study aimed to examine the change in both mesial and distal bone levels using digital periapical radiographs to evaluate the difference between CAD/CAM CAs and original PAs.Material and methods: Radiographs were taken before delivery; after functional loading for 1 month; and after 3, 6, and 12 months; and the vertical marginal bone levels (vMBLs) of both the mesial and distal surrounding implant bones were measured. All data are presented as means ± standard errors and were analyzed using Student’s t-test. A p-value < 0.05 was judged to represent a significant difference. Results: A total of 57 implants in 50 patients were divided into 22 CAD/CAM CAs and 35 original stock abutments. The PAs appeared to have a more stable bone level. By contrast, the amount of bone level change in the CAs was higher than that in the PAs. The change in the vMBL of the CAs was significantly more than that of the PAs after functional loading for 1 month (p = 0.006), 3 months (p = 0.013), 6 months (p = 0.014), and 12 months (p = 0.002). In contrast, the distal marginal bone level was lower than the mesial marginal bone level in any period. Nevertheless, the bone levels of the CAs and PAs in any period were comparable with no significant difference. Conclusions: Significant differences were found between the mesial and distal bone levels in the PAs. The CAD/CAM CAs showed a significantly greater bone level change than the original stock abutments after functional loading.

Accuracy of single implant scans with a combined healing abutment-scan body system and different intraoral scanners: AAn in vitro study

OBJECTIVE

The aim of the present study was to evaluate the accuracy of single implant scans with a combined healing abutment-scan body (CHA-SB) system using different intraoral scanners.

METHODS

A partially edentulous model with an implant was fabricated, and a CHA-SB system was secured on the implant. The model was scanned using an industrial-grade blue light scanner (ATOS Core 80) and a master reference model was generated (MRM). The model was also scanned with 4 different intraoral scanners (IOSs) [(Virtuo Vivo (VV), TRIOS 3 (T3), Omnicam (CO), and Primescan (PS)]. Test scans (n = 8) were superimposed over the MRM using the best fit algorithm (GOM Inspect 2018; GOM GmbH). After superimpositions, distance and angular deviations at selected areas on CHA-SB system were calculated. The data were analyzed with a 1-way ANOVA and Tukey HSD tests for trueness and precision (α=0.05).

RESULTS

The differences in trueness (distance deviations) among tested IOSs were nonsignificant (P=.652). VV presented the highest angular deviations (P ≤.031), and the angular deviations in other IOS scans were not found different (P ≥.378). The precision of distance deviation data was not significantly different among scanners (P=.052). For the precision of angular deviation data, significant differences were found among IOSs (P=.002). Compared with PS (P=.007) and T3 (P=.014), VV had significantly lower precision, which was not significantly different than that of CO (P=.815).

CONCLUSIONS

The accuracy (angular deviation) of scans of a combined healing abutment-scan body system on a single implant varied depending on the IOS. VirtuoVivo scans had the lowest accuracy in terms of angular deviations. When the distance deviation data were considered, scan accuracy of scanners was similar.

CLINICAL SIGNIFICANCE

A recently introduced combined healing abutment-scan body system combines the acquisition of both the implant and the soft tissue. When different intraoral scanners scan the combined healing abutment-scan body system, the scan accuracy may vary.

The accuracy of single implant scans with a healing abutment-scanpeg system compared with the scans of a scanbody and conventional impressions: An in vitro study

PURPOSE

To compare the accuracy of polyvinylsiloxane (PVS) impressions and intraoral scans when a healing abutment-scanpeg system (HASP) or a conventional scanbody (CSB) was used on a single implant.

MATERIALS AND METHODS

A maxillary model with an implant (4.0 × 11 mm) (Neoss) and a CSB or an HASP (Neoss) was scanned by using a laboratory scanner (Ceramill Map 600; Amann Girrbach) (reference scans) and an intraoral scanner (Trios 3) (n = 10). PVS open-tray impressions were also made and stone casts of the model with a CSB were digitized with the laboratory scanner. Intraoral scanner and cast scans were superimposed to their reference scans. On superimposed scans, points were selected on HASP and CSB to calculate distance deviations (at points 1-4) and angular deviations (at points 5 and 6 on CSB and PVS, and 5-8 on HASP) between scans (trueness), and their variation (precision). The deviation data was analyzed with ANOVA and pairwise comparisons (trueness) with Tukey's adjustment, and F-tests (precision).

RESULTS

At point 1, PVS had lower trueness than CSB (difference in means (DIMs) = 0.184 mm, p = 0.006) and HASP (DIMs = 0.122 mm, p = 0.042). At point 3, CSB had higher trueness than HASP (DIMs = 0.134 mm, p = 0.001). Angular deviations with PVS were higher than with CSB (DIMs = 0.6°, p = 0.013) and HASP (DIMs = 0.7°, p = 0.005). CSB had higher precision than PVS (p < 0.05). HASP had higher precision than PVS for distance (Point 1)(p < 0.001) and angular deviations (p < 0.05). Deviation differences within the HASP parts were not significant.

CONCLUSION

The accuracy of intraoral scans and PVS impressions of an implant was similar.

CLINICAL RELEVANCE

The combined healing abutment-scanpeg system and the conventional scanbody can be recommended for scans of anterior single implants with the intraoral scanner used.

Comparative in vitro study of the accuracy of impression techniques for dental implants: Direct technique with an elastomeric impression material versus intraoral scanner

Background

The aim of this study was to compare a conventional technique (elastomeric impression material - EIM) and a digital technique (scanner digital model – SDM) on a six-analog master model (MM) to determine which was the most exact.

Material and Methods

Twenty impressions were taken of a master model (EIM) and twenty scanned impressions (SDM) (True Definition). A coordinate measuring machine (CMM) was used to measure the distances between adjacent analogues (1-2, 2-3, 3-4, 4-5, 5-6), intermittently positioned analogues (1-4, 3-6) and the most distal (1-6). Reference values were established from the master model, which were compared with the two impression techniques. The significance level was established as 5% (p<0.05).

Results

The precision of each technique was compared with MM. For adjacent analogues (1-2), no significant differences were found between EIM-MM (p=0,146). For intermittently positioned analogues (1-4), SDM did not show significant differences with MM (p=0.255). For the distance between distal analogues (1-6), significant differences were found between both techniques and MM (p=0.001).

Conclusions

In a clinical situation with < three implants, EIM is more exact than SDM, but in cases of four implants SDM is more exact. For rehabilitations (> four implants), neither technique can be considered accurate although error falls within the tolerance limits established in the literature (30-150µm).

Key words:Digital workflow, full arch scan, intraoral scanner, CAD/CAM, polyether impression, accuracy.

Examination of the Position Accuracy of Implant Abutments Reproduced by Intra-Oral Optical Impression

An impression technique called optical impression using intraoral scanner has attracted attention in digital dentistry. This study aimed to evaluate the accuracy of the optical impression, comparing a virtual model reproduced by an intraoral scanner to a working cast made by conventional silicone impression technique. Two implants were placed on a master model. Working casts made of plaster were fabricated from the master model by silicone impression. The distance between the ball abutments and the angulation between the healing abutments of 5 mm and 7 mm height at master model were measured using Computer Numerical Control Coordinate Measuring Machine (CNCCMM) as control. Working casts were then measured using CNCCMM, and virtual models via stereo lithography data of master model were measured by a three-dimensional analyzing software. The distance between ball abutments of the master model was 9634.9 ± 1.2 μm. The mean values of trueness of the Lava COS and working casts were 64.5 μm and 22.5 μm, respectively, greater than that of control. The mean of precision values of the Lava COS and working casts were 15.6 μm and 13.5 μm, respectively. In the case of a 5-mm-height healing abutment, mean angulation error of the Lava COS was greater than that of the working cast, resulting in significant differences in trueness and precision. However, in the case of a 7-mm-height abutment, mean angulation errors of the Lava COS and the working cast were not significantly different in trueness and precision. Therefore, distance errors of the optical impression were slightly greater than those of conventional impression. Moreover, the trueness and precision of angulation error could be improved in the optical impression using longer healing abutments. In the near future, the development of information technology could enable improvement in the accuracy of the optical impression with intraoral scanners.

Revolutionizing restorative dentistry: an overview

The field of science and research is ever changing and the scientific discipline of prosthodontics is no exception. The practice of prosthodontics and the supporting technology involved has evolved tremendously from the traditional to the contemporary. As a result of continual developments in technology, new methods of production and new treatment concepts may be expected. Clinicians must have certain basic knowledge if they are to benefit from these new procedures. This article reviews the contemporary trends in the field of prosthodontics and provides an insight into what one might expect in the near future.

A comparative study of gold UCLA-type and CAD/CAM titanium implant abutments

PURPOSE

The aim of this study was to evaluate the interface accuracy of computer-assisted designed and manufactured (CAD/CAM) titanium abutments and implant fixture compared to gold-cast UCLA abutments.

MATERIALS AND METHODS

An external connection implant system (Mark III, n=10) and an internal connection implant system (Replace Select, n=10) were used, 5 of each group were connected to milled titanium abutment and the rest were connected to the gold-cast UCLA abutments. The implant fixture and abutment were tightened to torque of 35 Ncm using a digital torque gauge, and initial detorque values were measured 10 minutes after tightening. To mimic the mastication, a cyclic loading was applied at 14 Hz for one million cycles, with the stress amplitude range being within 0 N to 100 N. After the cyclic loading, detorque values were measured again. The fixture-abutment gaps were measured under a microscope and recorded with an accuracy of ±0.1 µm at 50 points.

RESULTS

Initial detorque values of milled abutment were significantly higher than those of cast abutment (P<.05). Detorque values after one million dynamic cyclic loadings were not significantly different (P>.05). After cyclic loading, detorque values of cast abutment increased, but those of milled abutment decreased (P<.05). There was no significant difference of gap dimension between the milled abutment group and the cast abutment group after cyclic loading.

CONCLUSION

In conclusion, CAD/CAM milled titanium abutment can be fabricated with sufficient accuracy to permit screw joint stability between abutment and fixture comparable to that of the traditional gold cast UCLA abutment.

The use of a scannable impression coping and digital impression technique to fabricate a customized anatomic abutment and zirconia restoration in the esthetic zone

This report described the fabrication of a customized anatomic abutment and zirconia restoration in the esthetic zone with a digital pathway. The implant level impression was made with a scannable impression coping and intraoral digital scanner. The milled definitive polyurethane cast with corresponding implant analog, customized anatomic abutment, and definitive zirconia restoration were made with a computer-aided design and computer-aided manufacturing (CAD/CAM) process.

Rationale for the use of CAD/CAM technology in implant prosthodontics

Despite the predictable longevity of implant prosthesis, there is an ongoing interest to continue to improve implant prosthodontic treatment and outcomes. One of the developments is the application of computer-aided design and computer-aided manufacturing (CAD/CAM) to produce implant abutments and frameworks from metal or ceramic materials. The aim of this narrative review is to critically evaluate the rationale of CAD/CAM utilization for implant prosthodontics. To date, CAD/CAM allows simplified production of precise and durable implant components. The precision of fit has been proven in several laboratory experiments and has been attributed to the design of implants. Milling also facilitates component fabrication from durable and aesthetic materials. With further development, it is expected that the CAD/CAM protocol will be further simplified. Although compelling clinical evidence supporting the superiority of CAD/CAM implant restorations is still lacking, it is envisioned that CAD/CAM may become the main stream for implant component fabrication.

A modified plastic shell technique for cement-retained implant restorations

The best possible fit of prosthetic components should be the aim of the clinician. The technical report presented here describes the use of a modified plastic shell technique for modeling a cement-retained single-implant restoration. This approach will help to prevent potential errors caused by the wax modeling technique.

Computer-aided design/computer-aided manufacturing applications using CT and cone beam CT scanning technology

CT and cone-beam CT technology provides clinicians with new methods to view patient anatomy exceeding conventional two-dimensional radiology. Interactive software applications allow for improved interpretation of the CT scan data. Proper use of this new technology must be based on a solid foundation of fundamental surgical and prosthodontic protocols. Advances in software and associated hardware have empowered clinicians with the necessary tools to harness the technology, while remaining true to conventional standards. The enhanced capability of innovative software applications that allow clinicians to interpret and maneuver through various three-dimensional images has far-reaching implications when interactive treatment planning software is combined with computer-aided design and manufacturing. Using all available virtual tools, true restoratively driven implant dentistry can be accomplished, ultimately benefiting patients.

Optical three-dimensional scanning acquisition of the position of osseointegrated implants: an in vitro study to determine method accuracy and operational feasibility

PURPOSE

Manufacturing complex prosthetic framework on osseointegrated implants requires precision at every step of execution. The purpose of this study was to verify the possibility of applying the technology of image acquisition to determine the spatial position of osseointegrated implants.

MATERIALS AND METHODS

An optical three-dimensional scanning technique was employed: its measurement systematic error (bias) was calculated by comparing the results with the detection on a coordinates measuring machine. Measurements were carried out on master casts by doing an in vitro simulation of intraoral conditions.

RESULT

This study showed that the bias error value of the three-dimensional optical acquiring system was situated between 14 and 21 microm.

CONCLUSION

As far as the accuracy is concerned, it seems possible to use the three-dimensional image acquisition technology as a valid alternative to traditional impression-making procedures. However, the bias levels obtained in this in vitro study will have to be confirmed in a clinical trial.