Evaluation of strain distribution on an edentulous mandible generated by cobalt-chromium metal alloy fixed complete dentures fabricated with different techniques: An in vitro study

Five years of radiographic evaluation for the peri-implant bone changes of all-on-four implant prostheses constructed from different framework materials using different digital construction techniques

BACKGROUND

There is insufficient evidence recommending a framework material and a CAD/CAM manufacturing technique for mandibular implant-supported prostheses. The study objective was to evaluate the clinical application of different materials and construction techniques used for mandibular All-on-4 prosthesis on circumferential peri-implant bony changes after 5 years.

METHODS

Thirty-six male patients with all-on-4 mandibular implant-supported prostheses were recalled and divided into three groups. Group PK (patients with frameworks milled from PEEK blocks), Group PSM (patients with frameworks milled from soft metal blocks), and Group SLM (patients with frameworks constructed with additive manufacturing; selective laser melting). The circumferential bone level on all implant faces was assessed with a CBCT. Two-way repeated measures ANOVA was used to compare vertical bone loss (VBL) and horizontal bone loss (HBL) between different groups, implant positions, and observation times followed by Tukey's multiple comparisons.

RESULTS

For all observation times, there was a significant difference in VBL between groups for both anterior and posterior implants (P < .001). For anterior implants, group PSM showed the lowest VBL while group PK showed the highest for anterior and posterior implants. For all groups, HBL significantly increased after 5 years for both anterior and posterior implants (P < .001). For anterior implants, group PSM showed the highest HBL. For posterior implants, group PK and SLM showed the highest.

CONCLUSION

Within the study's limitations, mandibular implant-supported fixed frameworks fabricated with either milling from PEEK or soft metal blocks, or additive manufacturing (laser melting technology) exhibited significant vertical and horizontal bone height changes after 5 years.

CLINICAL TRIAL REGISTRY NUMBER

(NCT06071689) (11/10/2023).

An in vitro study using confocal laser scanning microscopy to evaluate the marginal misfits of different implant-supported frameworks

PURPOSE

This study aimed to develop and evaluate a simple, non-destructive method for assessing the misfit and passivity of implant-retained prostheses frameworks.

MATERIALS AND METHODS

To simulate the rehabilitation of a mandible posterior partially edentulous area using 3-unit screw-retained frameworks supported by two implants were fabricated and divided into the following five groups (n = 10 in each group): OP = one-piece framework cast in Co-Cr with the conventional method (control-group); Co-Cr frameworks sectioned and welded by laser (=LAS) or tungsten inert gas (=TIG); Co-Cr CAD-CAM = milled Co-Cr framework; Zir CAD-CAM = milled zirconia framework. The horizontal |X| and vertical |Y| misfits were measured using confocal laser scanning microscopy with one or both screws tightened. Data were analyzed by a two-way ANOVA with repeated measures and Bonferroni correction (α = 0.05).

RESULTS

The greatest |X| misfit was observed in the OP group with both screws tightened (290 µm) and one screw tightened (388 and 340 µm). The conventional casting groups sectioned and welded by laser or TIG had lower mean values (235.35 µm, both screws tightened; and 275 µm, one screw tightened) than the OP framework. However, these values still exceeded those of the milled Co-Cr and zirconia frameworks (190 and 216 µm with both screws tightened). Across all reading conditions, every framework subjected to testing consistently maintained vertical |Y| misfit levels below the threshold of 53 µm; however, the milled frameworks exhibited higher vertical misfits than the frameworks obtained by the conventional cast method.

CONCLUSIONS

The frameworks, whether cast and sectioned with laser welding or milled from Co-Cr, exhibit improved marginal misfit and enhanced passive fit when compared to other fabrication methods. Additionally, the use of confocal laser scanning microscopy is highly effective for passivity and misfit analysis.

Fit and Retention of Cobalt-Chromium Removable Partial Denture Frameworks Fabricated with Selective Laser Melting

PURPOSE

To evaluate fit and retention of cobalt-chromium removable partial denture (RPD) frameworks fabricated with selective laser melting (SLM).

METHODS

Three types of framework for clasp-retained RPDs were virtually designed and fabricated using SLM (n = 30). For comparison, 30 additional frameworks were produced using conventional lost-wax casting. A biomechanical model was created, incorporating extracted teeth mounted on flexible metal posts. Using this model, horizontal constraint forces resulting from a misfit were measured using strain gauges, while vertical forces were not recorded. The constraint force components and resultant forces were determined for all abutment teeth, and the maximum retention force during RPD removal from the model was also assessed. For statistical evaluation, the two fabrication methods were analyzed by calculating the means and standard deviations.

RESULTS

The average horizontal constraint forces showed similar values for both fabrication methods (SLM: 3.5 ± 1.0 N, casting: 3.4 ± 1.6 N). The overall scatter of data for cast RPDs was greater compared to those fabricated using SLM, indicating a better reproducibility of the SLM process. With regard to retention, the intended retention force of 5-10 N per abutment tooth was not attained in one of the cast groups, while it was consistently achieved in all SLM groups.

CONCLUSIONS

This in vitro study found that SLM is a promising option for the manufacture of cobalt-chromium RPD frameworks in terms of fit and retention.

Effect of internal design changes on the mechanical properties of laser-sintered cobalt-chromium specimens

STATEMENT OF PROBLEM

Changing the internal design of a metal framework may decrease the manufacturing time, the weight of the restoration, and the amount of alloy powder used, as well as simplify the fabrication process.

PURPOSE

The purpose of this in vitro study was to evaluate the effect of framework internal design changes on the mechanical properties of cobalt-chromium (Co-Cr) specimens manufactured by using direct metal laser sintering (DMLS).

MATERIAL AND METHODS

Dumbbell-shaped test specimens were designed as per the International Organization for Standardization (ISO) 22674(E) standard by using a 3-dimensional software program. A total of 70 dumbbell-shaped specimens were prepared by using Co-Cr alloy powder and DMLS (n=10). The control group specimens were solid with the internal completely filled. For the test groups, the internal design of the dumbbell-shaped specimens was modified. Leaving the outer shell thickness of the specimens at 0.5 mm for all test groups, 6 different internal designs were created, and the specimens were weighed. The tensile strength test was used to evaluate the mean peak strength, elastic modulus, and percentage elongation of the specimens. One-way ANOVA followed by the Dunnett T3 test was used for statistical analysis (α=.05).

RESULTS

A statistically significant difference was found among the groups in terms of bar weight and peak strength (P<.05). The highest values were observed in the control group for all evaluated parameters (mean ±standard deviation bar weight: 1321.3 ±36.6 mg, peak strength: 1045 ±36.7 MPa, elastic modulus: 284.2 ±71.9 GPa, and elongation: 28.7 ±7%). However, no statistically significant difference was observed for elastic modulus or percentage of elongation (P>.05).

CONCLUSIONS

Decreasing the weight of the frameworks by changing the internal design of the specimens also decreased the peak strength. However, it did not affect the elastic modulus or the percentage of elongation.

An assessment of the passivity of the fit of multiunit screw-retained implant frameworks manufactured by using additive and subtractive technologies

STATEMENT OF PROBLEM

The lack of passive fit in implant-supported restorations can lead to mechanical and biological complications and compromise the longevity of the prosthesis. The manufacturing technique and evaluation site are factors that may affect the passive fit of multiunit screw-retained implant frameworks. However, scientific information regarding this issue is lacking.

PURPOSE

The purpose of this in vitro study was to investigate the effect of manufacturing technique and evaluation site on the passive fit of multiunit screw-retained implant frameworks.

MATERIAL AND METHODS

Two multiunit implant analogs were placed into the right second premolar and second molar sites of a mandibular typodont model. A total of 50 3-unit Co-Cr frameworks were fabricated with 3 indirect (conventional technique, polymethyl methacrylate milling, stereolithography) and 2 direct techniques (selective laser melting and soft alloy milling). The patterns obtained by indirect techniques were subsequently cast. The Sheffield test was used for the assessment. Digital images of the sites were obtained by using a stereomicroscope at ×40 magnification, and the measurement points (n=10 for each site) were examined to record the vertical marginal discrepancy values (μm) with the aid of a measuring software program. The collected data were subjected to the 2-way ANOVA and Tukey honestly significant difference test (α=.05).

RESULTS

The influence of the manufacturing technique (variable 1) on the vertical marginal discrepancy values was statistically significant (P<.001). However, the evaluation site (variable 2) (P=.097) and the interaction of the variables (P=.960) were not statistically significant. The lowest misfit values were observed for selective laser melting (74.2 ±20.5 μm) followed by stereolithography (92.8 ±23.9 μm), soft alloy milling (108.4 ±12.0 μm), polymethyl methacrylate milling (116.7 ±17.0 μm), and conventional technique (137.5 ±18.9 μm). The vertical marginal discrepancy values of the selective laser melting group were significantly lower than those of all other groups (P<.05).

CONCLUSIONS

The manufacturing technique significantly affected the passive fit. selective laser melting-fabricated frameworks demonstrated superior fitting accuracy. Among the indirect techniques, stereolithography-fabricated frameworks revealed the lowest misfit values. The vertical marginal discrepancy values of all manufacturing groups were within the range of clinical acceptability (<150 μm).

Comparison of the Marginal and Internal Discrepancy of Metal-Ceramic Restorations Produced by Milling for Soft Metal, Direct Metal Laser Sintering and Casting Methods: An In Vitro Study

Aim:

To evaluate the effect of ceramic firing cycles on the internal and marginal discrepancy of restorations fabricated using conventional lost wax casting (LW), direct metal laser sintering (DMLS), and milling for soft metal (MS).

Materials and Methods:

A total of 45 restorations were produced by LW, DMLS, and MS methods ( n = 15), according to the digital impression on the metal die representing the prepared first molar. The internal discrepancy (ID) was measured through the silicon weight method and the marginal discrepancy (MD) was measured using a light microscope. ID and MD measurements were repeated following the metal manufacturing, ceramic application, and glazing. Statistical analyses were conducted by means of two-way analysis of variance and Tukey-HSD ( α = 0.05) tests.

Results:

Statistically significant differences were found between the fabrication methods ( P ≤ 0.001) both for MD and ID. The mean MD values of the restorations were 31.4 ± 13.8 µm for MS, 20.8 ± 14.4 µm for LW, and 7.3 ± 6 µm for DMLS. A statistically significant increase was observed in the mean MD values of metal frameworks ( P ≤ 0.001) following ceramic and glaze applications. However, no statistically significant difference was found between the ceramic and the glaze applied stages ( P = .072). The mean ID values were 37 ± 5.7 mg for LW, 28 ± 6.1 mg for DMLS, and 21.6 ± 7.3 mg for MS. Unlike the manufacturing method, ceramic firing cycles had no effects on the ID ( P > 0.05).

Conclusion:

MS had the highest mean MD, but it had the lowest ID. The ceramic firing had a significantly negative effect only on MD.

Accuracy of Fixed Implant-Supported Dental Prostheses Additively Manufactured by Metal, Ceramic, or Polymer: A Systematic Review

PURPOSE

Additive manufacturing (AM) in prosthodontics is used as an alternative to casting or milling. Various techniques and materials are available for the additive manufacturing of the fixed and removable tooth-supported restorations, but there is a lack of evidence on the accuracy of AM fixed implant-supported prostheses. Recent studies investigated the accuracy of ceramic AM prostheses. Therefore, the aim of this systematic review was to evaluate the accuracy of additively manufactured metal, ceramic or polymers, and screw- or cement-retained fixed implant-supported prostheses.

MATERIALS AND METHODS

Two calibrated investigators performed an electronic search of relevant publications in the English language following selected PICOS criteria and using a well-defined search strategy (latest search date-1st of June, 2021). Based on the exclusion criteria (no control group, less than five samples per group, 3D printing of the implant abutment part, only subjective evaluation of accuracy, etc.) studies were not included in the review. Quantitative data of accuracy evaluation such as marginal gap, strain analysis, and linear measurements was extracted and interpreted. QUADAS-2 tool was used to assess the risk of methodological bias of all included studies.

RESULTS

Sixteen in vitro studies were selected for the final analysis. Six of the selected studies evaluated screw-retained restorations and 10 cement-retained implant-supported restorations. Only 4 publications concluded that AM restorations were more accurate than conventionally made (cast or milled) ones. The most common finding was that AM restorations were more accurate than cast and demonstrated less or similar accuracy compared to milled ones (n = 10 studies). Detected marginal discrepancies mean values of the AM prosthesis varied from 23 to more than 200 µm, but most of them were categorized as clinically acceptable.

CONCLUSIONS

AM implant-supported fixed prostheses demonstrate similar accuracy compared to conventional and computer-aided design and computer-aided manufacturing techniques in vitro. Detected inaccuracies of AM restorations do not exceed clinically acceptable limits. Clinical studies with longer follow-up periods are needed to show the reliability of AM prostheses.

New generation CAD-CAM materials for implant-supported definitive frameworks fabricated by using subtractive technologies

Innovations in digital manufacturing enabled the fabrication of implant-supported fixed dental prostheses (ISFDPs) in a wide variety of recently introduced materials. Computer-aided design and computer-aided manufacturing (CAD-CAM) milling allows the fabrication of ISFDPs with high accuracy by reducing the fabrication steps of large-span frameworks. The longevity of ISFDPs depends on the overall mechanical properties of the framework material including its fit, and the physical properties of the veneering material and its bond with the framework. This comprehensive review summarizes the recent information on millable CAD-CAM framework materials such as pre-sintered soft alloys, fiber-reinforced composite resins, PEEK, and PEKK in high-performance polymer family, and 4Y-TZP. Even though promising results have been obtained with the use of new generation millable CAD-CAM materials for ISFDPs, clinical studies are lacking and future research should focus on the overall performance of these millable materials in both static and dynamic conditions.

Fracture resistance of cantilevered full-arch implant-supported hybrid prostheses with carbon fiber frameworks after thermal cycling

OBJECTIVES

This in vitro study aimed to find the best combination of mesostructure and veneering materials for full-arch implant-supported hybrid prostheses (HPs) in terms of the fracture resistance (FR) of their cantilevers.

METHODS

Three groups (n = 5 each) of maxillary HPs were fabricated: Group-1 (CC-A, control): Co-Cr frameworks coated with acrylic resin; Group-2 (CF-A): carbon fiber veneered with acrylic resin; and Group-3 (CF-R): carbon fiber coated with composite resin. All specimens were submitted to 5,000 thermal cycles (5 °C - 55 °C, dwell time: 30 s), and subjected to a single cantilever bending test in a universal testing machine (crosshead speed: 0.5 mm/min) until failure. The fracture pattern was assessed using stereo microscope and SEM. The one-way ANOVA and Bonferroni tests were run (α= 0.05).

RESULTS

The FR yielded significant differences among the three groups (p< 0.001). CC-A samples reached the highest FR values (p ≤ 0.001), whereas both CF-A and CF-R HPs exhibited the comparably (p = 0.107) lowest FR. CC-A specimens failed cohesively (100%): mostly without chipping (80%). CF-A mesostructures were always broken at the connections of the distal implants. CF-R prostheses often failed adhesively (80%).

CONCLUSIONS

The HPs made of Co-Cr veneered with acrylic demonstrated the best mechanical behavior, being the only group whose 13-mm long cantilevers exceeded the clinically acceptable FR of 900 N. The HPs constructed with carbon fiber frameworks showed, additionally, more unfavorable fracture patterns.

CLINICAL SIGNIFICANCE

For HPs with cantilevers up to 13 mm, Co-Cr mesostructures coated with acrylic may represent the optimum combination of materials.

Effect of different design of abutment and implant on stress distribution in 2 implants and peripheral bone: A finite element analysis study

STATEMENT OF PROBLEM

How adjacent dental implants with different sizes, designs, and abutment connection shapes affect stress on the prosthetic structure is unclear.

PURPOSE

The purpose of this finite element analysis (FEA) study was to analyze stress distribution around bone and around 2 implants with different sizes, diameters, shapes, and loading directions placed next to each other in splinted and unsplinted prostheses.

MATERIAL AND METHODS

On 3D FEA models representing the posterior right lateral segment of the mandible, 1 implant (Ø3.5×12 mm) and 1 implant (Ø5.5×8 mm) were placed adjacent. Three different contemporary implant models were created with different teeth, pitch, spiral numbers, and self-taping features, and different abutments for them were modeled in 3D. The implant-abutment connection was internal hexagonal (MIH), stepped conical (MSC), and internal conical (MIC). Vertical and oblique loads of 365 N for molar teeth and of 200 N for premolar teeth were applied as boundary conditions to the cusp ridges and grooves in a nonlinear FEA.

RESULTS

The MIH implants resulted in improved stress conditions. According to the von Mises stresses occurring on the screw, abutment, and implant, especially under oblique loads, MIH was exposed to less stress than MSC, and MSC was exposed to less stress than MIC.

CONCLUSIONS

When a standard implant and a short implant were placed adjacent and splinted by crowns, the implants, abutments, and screws had unfavorable stress levels; therefore, adjacent splinted implants should be of similar size. The form of the implant-abutment junction is also an important factor affecting stress.

Implant framework misfit: A systematic review on assessment methods and clinical complications

BACKGROUND

The fit of implant-supported prostheses is of prime importance for the long-term success of implant therapy.

PURPOSE

This systematic review aimed to evaluate recent evidence on current techniques for assessing implant-framework misfit, its associated strain/stress, and whether these misfits are related to mechanical, biological, and clinical consequences.

MATERIALS AND METHODS

An electronic search for publications from January 2010 to October 2020 was performed using the Pubmed, Embase, Web of Science, and Cochrane Library databases with combined keywords on implant-framework misfit assessments and related clinical complications. Inclusion and exclusion criteria were applied. After full-text analyses, data extraction was implemented on current techniques of misfit assessment and the relationship between the misfit and the induced strain/stress.

RESULTS

A total of 3 in vivo and 92 in vitro studies were selected, including 47 studies on quantifying the degree of implant-framework misfit with dimensional techniques, 24 studies measuring misfit-induced strain/stress with modeling techniques, and 24 studies using both methods. The technical details, advantages, and limitations of each technique were illustrated. The correlation between the implant-framework misfit and the induced strain/stress has been revealed in vitro, while that with the biological complications and implant/prostheses failure was weak in clinical studies.

CONCLUSIONS

Dimensional and modeling techniques are available to measure the implant-framework misfit. The passivity of implant-supported fixed prostheses appeared related to the induced strain/stress, but not the clinical complications. Further studies combining three-dimensional (3D) assessments using dimensional and modeling techniques was needed.

Protocol for the clinical assessment of passive fit for multiple implant-supported prostheses: A dental technique

With monolithic materials and the new technologies for framework production, assessment of passive fit before fabrication of the definitive prosthesis or its framework is essential to avoid prosthesis remakes. This article describes an updated clinical protocol to assess passive fit during the prosthesis fabrication process through the systematic use of tactile feel while tightening the retaining screws, the visual or radiographic evaluation when performing the 1-screw or Sheffield fit test, and the torque/time graph obtained during the placement of the implant- or abutment-retaining screws with a torque-controlled surgical motor.

Marginal Accuracy of Milled Versus Cast Cobalt Chromium Alloys in Long Span Implant-Supported Frameworks: A Systematic Review and Meta-analysis

Aim:

To assess if milled cobalt chromium (Co-Cr) alloy offers significantly better marginal accuracy than cast Co-Cr alloy for screw-retained long-span dental implant framework.

Materials and Methods:

A search PICO was formulated using suitable keywords and an electronic search was initiated. The databases of PubMed, Cochrane Library, Google Scholar and Embase were searched for related articles. Bibliographies of randomised control trials and reviews, identified in the electronic search, were analysed for studies published outside the electronically searched journals. Electronic search identified 26 studies. A total of 16 studies were eliminated after reading the abstracts. Out of the remaining 10 studies, 3 were eliminated based on the inclusion and exclusion criteria, and finally 7 studies were finalised for systematic review.

Results

Data were extracted from the included studies and analysed. The obtained data were suitable for meta-analysis, which showed an overall effect size z = 4.97 ( P < .001) at 95% CI showing a significant statistical difference between milled and cast Co-Cr frameworks.

Conclusion:

Milled cobalt chromium frameworks are significantly more accurate than cast frameworks for long-span implant-supported frameworks used in dental prosthetic rehabilitation. More randomized controlled trials need to be conducted with a larger sample size to get a more authentic conclusion in a clinical scenario.

Collagen-Based Materials Modified by Phenolic Acids-A Review

Collagen-based biomaterials constitute one of the most widely studied types of materials for biomedical applications. Low thermal and mechanical parameters are the main disadvantages of such structures. Moreover, they present low stability in the case of degradation by collagenase. To improve the properties of collagen-based materials, different types of cross-linkers have been researched. In recent years, phenolic acids have been studied as collagen modifiers. Mainly, tannic acid has been tested for collagen modification as it interacts with a polymeric chain by strong hydrogen bonds. When compared to pure collagen, such complexes show both antimicrobial activity and improved physicochemical properties. Less research reporting on other phenolic acids has been published. This review is a summary of the present knowledge about phenolic acids (e.g., tannic, ferulic, gallic, and caffeic acid) application as collagen cross-linkers. The studies concerning collagen-based materials with phenolic acids are summarized and discussed.