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Makowska S, Szymborski D, Sienkiewicz N, Kairytė A. Current Progress in Research into Environmentally Friendly Rigid Polyurethane Foams. MATERIALS (BASEL, SWITZERLAND) 2024; 17:3971. [PMID: 39203149 PMCID: PMC11355871 DOI: 10.3390/ma17163971] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 07/18/2024] [Revised: 08/05/2024] [Accepted: 08/07/2024] [Indexed: 09/03/2024]
Abstract
Polyurethane foams are materials characterized by low density and thermal conductivity and can therefore be used as thermal insulation materials. They are synthesized from toxic and environmentally unfriendly petrochemicals called isocyanates and polyols, which react with each other to form a urethane group via the displacement of the movable hydrogen atom of the -OH group of the alcohol to the nitrogen atom of the isocyanate group. The following work describes the synthesis of polyurethane foams, focusing on using environmentally friendly materials, such as polyols derived from plant sources or modifiers, to strengthen the foam interface derived from plant precipitation containing cellulose derived from paper waste. The polyurethane foam industry is looking for new sources of materials to replace the currently used petrochemical products. The solutions described are proving to be an innovative and promising area capable of changing the face of current PU foam synthesis.
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Affiliation(s)
- Sylwia Makowska
- Institute of Polymer and Dye Technology, Faculty of Chemistry, Lodz University of Technology, 90-924 Lodz, Poland; (S.M.); (D.S.); (N.S.)
- Civil Engineering Research Centre, Vilnius Gediminas Technical University, Saulėtekio av. 11, 10223 Vilnius, Lithuania
| | - Dawid Szymborski
- Institute of Polymer and Dye Technology, Faculty of Chemistry, Lodz University of Technology, 90-924 Lodz, Poland; (S.M.); (D.S.); (N.S.)
| | - Natalia Sienkiewicz
- Institute of Polymer and Dye Technology, Faculty of Chemistry, Lodz University of Technology, 90-924 Lodz, Poland; (S.M.); (D.S.); (N.S.)
| | - Agnė Kairytė
- Civil Engineering Research Centre, Vilnius Gediminas Technical University, Saulėtekio av. 11, 10223 Vilnius, Lithuania
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Liu B, Zhang X, Yuan D, Wang Z, Xie H. Study on flame retardancy and thermal stability of rigid polyurethane foams modified by amino trimethylphosphonate cobalt and expandable graphite. INT POLYM PROC 2023. [DOI: 10.1515/ipp-2022-4250] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/15/2023]
Abstract
Abstract
Amino trimethylphosphonate cobalt (Co2+-ATMP) flame retardant was prepared by ion exchange method, and rigid polyurethane foam (RPUF) modified by Co2+-ATMP and expandable graphite (EG) was prepared by one-pot and free-rise method. The flame retardancy, thermal stability and smoke toxicity of modified RPUF were studied by limiting oxygen index (LOI), cone calorimeter (Cone), thermogravimetric analysis (TG) and smoke toxicity characterization. The results showed that the flame retardancy, thermal stability and smoke toxicity of RPUF modified by Co2+-ATMP and EG are significantly improved. When the ratio of Co2+-ATMP to EG is 1:5, the LOI value is the highest, and the toxicity of flue gas was the lowest. The peak heat release rate (PHRR) and total heat release rate (THR) were both the lowest, 138 kW/m2 and 15.9 MJ/m2, respectively. Compared with RPUF-0, it decreased by 39.2% and 16.8% respectively. The research results can provide reference for the subsequent flame retardant modification of RPUF.
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Affiliation(s)
- Bing Liu
- Liaoning Key Laboratory of Aircraft Fire Explosion Control and Reliability Airworthiness Technology , Shenyang Aerospace University , Shenyang 110136 , China
- School of Safety Engineering , Shenyang Aerospace University , Shenyang 110136 , China
| | - Xu Zhang
- Liaoning Key Laboratory of Aircraft Fire Explosion Control and Reliability Airworthiness Technology , Shenyang Aerospace University , Shenyang 110136 , China
- School of Safety Engineering , Shenyang Aerospace University , Shenyang 110136 , China
| | - Dehe Yuan
- Liaoning Key Laboratory of Aircraft Fire Explosion Control and Reliability Airworthiness Technology , Shenyang Aerospace University , Shenyang 110136 , China
- School of Safety Engineering , Shenyang Aerospace University , Shenyang 110136 , China
| | - Zhi Wang
- Liaoning Key Laboratory of Aircraft Fire Explosion Control and Reliability Airworthiness Technology , Shenyang Aerospace University , Shenyang 110136 , China
- School of Safety Engineering , Shenyang Aerospace University , Shenyang 110136 , China
| | - Hua Xie
- Liaoning Key Laboratory of Aircraft Fire Explosion Control and Reliability Airworthiness Technology , Shenyang Aerospace University , Shenyang 110136 , China
- School of Safety Engineering , Shenyang Aerospace University , Shenyang 110136 , China
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Muhammed Raji A, Hambali HU, Khan ZI, Binti Mohamad Z, Azman H, Ogabi R. Emerging trends in flame retardancy of rigid polyurethane foam and its composites: A review. J CELL PLAST 2022. [DOI: 10.1177/0021955x221144564] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/03/2022]
Abstract
Owing to the superior thermal insulating attributes of rigid polyurethane foam (RPUF) compared to other insulating materials (expanded and extruded polystyrene, mineral wool), it remains the most dominant insulating material and most studied polymer foam. Like other polyurethane foam, RPUF is highly flammable, necessitating the incorporation of flame retardants (FR) during production to lower combustibility, promoting its continuous use as insulation material in construction, transportation, and others. The popular approaches for correcting the high flammability of RPUF are copolymerization and blending (with FR). The second method has proven to be most effective as there are limited trade-offs in RPUF properties. Meanwhile, the high flammability of RPUF is still a significant hindrance in emerging applications (sensors, space travel, and others), and this has continuously inspired research in the flame retardancy of RPUF. In this study, properties, and preparation methods of RPUF are described, factors responsible for the high flammability of PUF are discussed, and flame retardancy of RPUF is thoroughly reviewed. Notably, most FR for RPUF are inorganic nanoparticles, lignin, intumescent FR systems of expandable graphite (EG), ammonium polyphosphate (APP), and hybridized APP or EG with other FR. These could be due to their ease of processing, low cost, and being environmentally benign. Elaborate discussion on RPUF FR mechanisms were also highlighted. Lastly, a summary and future perspectives in fireproofing RPUF are provided, which could inspire the design of new FR for RPUF.
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Affiliation(s)
- Abdulwasiu Muhammed Raji
- Enhanced Polymer Research Group, School of Chemical and Energy Engineering, Faculty of Engineering, Universiti Teknologi Malaysia, Johor Bahru, Malaysia
- Department of Bioprocess and Polymer Engineering, School of Chemical and Energy Engineering, Universiti Teknologi Malaysia, Skudai, Malaysia
- Department of Polymer and Textile Technology, Yaba College of Technology, Lagos, Nigeria
| | - Hambali Umar Hambali
- Department of Chemical Engineering, Faculty of Engineering and Technology, University of Ilorin, Ilorin, Nigeria
| | - Zahid Iqbal Khan
- Enhanced Polymer Research Group, School of Chemical and Energy Engineering, Faculty of Engineering, Universiti Teknologi Malaysia, Johor Bahru, Malaysia
| | - Zurina Binti Mohamad
- Enhanced Polymer Research Group, School of Chemical and Energy Engineering, Faculty of Engineering, Universiti Teknologi Malaysia, Johor Bahru, Malaysia
- Department of Bioprocess and Polymer Engineering, School of Chemical and Energy Engineering, Universiti Teknologi Malaysia, Skudai, Malaysia
| | - Hassan Azman
- Enhanced Polymer Research Group, School of Chemical and Energy Engineering, Faculty of Engineering, Universiti Teknologi Malaysia, Johor Bahru, Malaysia
- Department of Bioprocess and Polymer Engineering, School of Chemical and Energy Engineering, Universiti Teknologi Malaysia, Skudai, Malaysia
| | - Raphael Ogabi
- INSA Center Val de Loire, University Orleans, Bourges, France
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Nikam PC, Rao AR, Shertukde VV. Effect of polyethylene terephthalate fiber reinforced with non‐hydrophilic nano‐silica on the mechanical, thermic, and chemical shielding characteristics of saturated polyurethane composite. J Appl Polym Sci 2022. [DOI: 10.1002/app.53334] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Pramod C. Nikam
- Department of Polymer and Surface Engineering Institute of Chemical Technology Mumbai India
| | - Adarsh R. Rao
- Department of Polymer and Surface Engineering Institute of Chemical Technology Mumbai India
| | - Vikrant V. Shertukde
- Department of Polymer and Surface Engineering Institute of Chemical Technology Mumbai India
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Mirski R, Walkiewicz J, Dukarska D, Derkowski A. Morphological Features of PUR-Wood Particle Composite Foams. MATERIALS (BASEL, SWITZERLAND) 2022; 15:6741. [PMID: 36234081 PMCID: PMC9571402 DOI: 10.3390/ma15196741] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 08/24/2022] [Revised: 09/18/2022] [Accepted: 09/21/2022] [Indexed: 06/16/2023]
Abstract
The aim of this study was to apply waste wood particles (WP) with different sizes from primary wood processing as a filler for open-cell PUR foams. For this purpose, various wood particle sizes were added as a filler for polyurethane foams (PUR). The effects of the addition of of 0.05−<0.125 mm, 0.125−<0.315 mm, 0.315−1.25 mm, and >1.25−2.0 of WP to the polyurethane matrix on the density, the kinetics of PUR foaming, the cell structure, and the morphology were investigated. Scanning electron microscope (SEM) and X-ray computer tomography were used. Based on the results, it was found that the addition of WP in the amount of 10% leads to an increase in density with an increase in particle size. The research shows that the morphology of the PUR-WP foam is influenced by its particle size. The difference in the number and size of cells in PUR-WP composites depends on the wood particle size. The addition of dust causes the formation of cells of much smaller sizes; confirmed by SEM images. Moreover, computer tomography clearly demonstrates that the WP are well-dispersed within the foams’ structures.
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Wang L, Zheng L, Zhou L, Shi M, Bi Z, Wang C, Wang D, Li Q. The distribution of electrospun polylactic acid in polycaprolactone matrix controlled by traction rate and its effect on the foamed porous tissue engineering scaffolds. POLYM ENG SCI 2022. [DOI: 10.1002/pen.26123] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022]
Affiliation(s)
- Lixia Wang
- School of Mechanics and Safety Engineering Zhengzhou University Zhengzhou China
- National Center for International Research of Micro‐Nano Molding Technology Zhengzhou University Zhengzhou China
| | - Lun Zheng
- School of Mechanics and Safety Engineering Zhengzhou University Zhengzhou China
- National Center for International Research of Micro‐Nano Molding Technology Zhengzhou University Zhengzhou China
| | - Lu Zhou
- School of Mechanics and Safety Engineering Zhengzhou University Zhengzhou China
- National Center for International Research of Micro‐Nano Molding Technology Zhengzhou University Zhengzhou China
| | - Miaolei Shi
- School of Mechanics and Safety Engineering Zhengzhou University Zhengzhou China
- National Center for International Research of Micro‐Nano Molding Technology Zhengzhou University Zhengzhou China
| | - Zhaojie Bi
- School of Mechanics and Safety Engineering Zhengzhou University Zhengzhou China
- National Center for International Research of Micro‐Nano Molding Technology Zhengzhou University Zhengzhou China
| | - Chen Wang
- School of Mechanics and Safety Engineering Zhengzhou University Zhengzhou China
- National Center for International Research of Micro‐Nano Molding Technology Zhengzhou University Zhengzhou China
| | - Dongfang Wang
- School of Mechanics and Safety Engineering Zhengzhou University Zhengzhou China
- National Center for International Research of Micro‐Nano Molding Technology Zhengzhou University Zhengzhou China
| | - Qian Li
- National Center for International Research of Micro‐Nano Molding Technology Zhengzhou University Zhengzhou China
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Synthesis, Characterization and Properties of Soybean Oil-Based Polyurethane. Polymers (Basel) 2022; 14:polym14112201. [PMID: 35683873 PMCID: PMC9182639 DOI: 10.3390/polym14112201] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/23/2022] [Revised: 05/20/2022] [Accepted: 05/23/2022] [Indexed: 02/07/2023] Open
Abstract
At present, the consumption of polyurethane is huge in various industries. As a result, it has become a research hotspot to use environmentally friendly and renewable bio-based raw materials (instead of petroleum-based raw materials) to prepare polyurethane. In this paper, epoxy soybean oil (ESO) was used as raw material, and polyethylene glycol (PEG-600) was used for ring opening. Fourier transform infrared (FT-IR) and proton nuclear magnetic resonance (1H NMR) analysis proved that soybean oil-based polyester polyols was prepared. Soybean oil-based polyurethane (SPU) was synthesized by the reaction of the soybean oil-based polyol with isophorone diisocyanate (IPDI), so as to save energy and protect the environment. The properties of SPU films were adjusted by changing the R value (the molar ration of -NCO/-OH) and the film forming temperature. The chemical structure and properties of the SPU were characterized by FTIR, 1H NMR, gel permeation chromatography (GPC), scanning electron microscopy (SEM), thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC). The results show that the mechanical strength, water contact angle, microphase separation degree, barrier property, and thermal stability of SPU films gradually increase, while the transparency, oxygen permeability coefficient and moisture permeability coefficient of SPU films gradually decrease with the increase of R value and film forming temperature.
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Mirski R, Dukarska D, Walkiewicz J, Derkowski A. Waste Wood Particles from Primary Wood Processing as a Filler of Insulation PUR Foams. MATERIALS 2021; 14:ma14174781. [PMID: 34500871 PMCID: PMC8432465 DOI: 10.3390/ma14174781] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 08/11/2021] [Revised: 08/19/2021] [Accepted: 08/20/2021] [Indexed: 11/22/2022]
Abstract
A significant part of the work carried out so far in the field of production of biocomposite polyurethane foams (PUR) with the use of various types of lignocellulosic fillers mainly concerns rigid PUR foams with a closed-cell structure. In this work, the possibility of using waste wood particles (WP) from primary wood processing as a filler for PUR foams with open-cell structure was investigated. For this purpose, a wood particle fraction of 0.315–1.25 mm was added to the foam in concentrations of 0, 5, 10, 15 and 20%. The foaming course of the modified PUR foams (PUR-WP) was characterized on the basis of the duration of the process’ successive stages at the maximum foaming temperature. In order to explain the observed phenomena, a cellular structure was characterized using microscopic analysis such as SEM and light microscope. Computed tomography was also applied to determine the distribution of wood particles in PUR-WP materials. It was observed that the addition of WP to the open-cell PUR foam influences the kinetics of the foaming process of the PUR-WP composition and their morphology, density, compressive strength and thermal properties. The performed tests showed that the addition of WP at an the amount of 10% leads to the increase in the PUR foam’s compressive strength by 30% (parallel to foam’s growth direction) and reduce the thermal conductivity coefficient by 10%.
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