Sustainable recycling of LiCoO2 cathode scrap on the basis of successive peroxymonosulfate activation and recovery of valuable metals

Carbon Catalysts Empowering Sustainable Chemical Synthesis via Electrochemical CO2 Conversion and Two-Electron Oxygen Reduction Reaction

Carbon materials hold significant promise in electrocatalysis, particularly in electrochemical CO2 reduction reaction (eCO2 RR) and two-electron oxygen reduction reaction (2e- ORR). The pivotal factor in achieving exceptional overall catalytic performance in carbon catalysts is the strategic design of specific active sites and nanostructures. This work presents a comprehensive overview of recent developments in carbon electrocatalysts for eCO2 RR and 2e- ORR. The creation of active sites through single/dual heteroatom doping, functional group decoration, topological defect, and micro-nano structuring, along with their synergistic effects, is thoroughly examined. Elaboration on the catalytic mechanisms and structure-activity relationships of these active sites is provided. In addition to directly serving as electrocatalysts, this review explores the role of carbon matrix as a support in finely adjusting the reactivity of single-atom molecular catalysts. Finally, the work addresses the challenges and prospects associated with designing and fabricating carbon electrocatalysts, providing valuable insights into the future trajectory of this dynamic field.

Applications of Spent Lithium Battery Electrode Materials in Catalytic Decontamination: A Review

For a large amount of spent lithium battery electrode materials (SLBEMs), direct recycling by traditional hydrometallurgy or pyrometallurgy technologies suffers from high cost and low efficiency and even serious secondary pollution. Therefore, aiming to maximize the benefits of both environmental protection and e-waste resource recovery, the applications of SLBEM containing redox-active transition metals (e.g., Ni, Co, Mn, and Fe) for catalytic decontamination before disposal and recycling has attracted extensive attention. More importantly, the positive effects of innate structural advantages (defects, oxygen vacancies, and metal vacancies) in SLBEMs on catalytic decontamination have gradually been unveiled. This review summarizes the pretreatment and utilization methods to achieve excellent catalytic performance of SLBEMs, the key factors (pH, reaction temperature, coexisting anions, and catalyst dosage) affecting the catalytic activity of SLBEM, the potential application and the outstanding characteristics (detection, reinforcement approaches, and effects of innate structural advantages) of SLBEMs in pollution treatment, and possible reaction mechanisms. In addition, this review proposes the possible problems of SLBEMs in practical decontamination and the future outlook, which can help to provide a broader reference for researchers to better promote the implementation of “treating waste to waste” strategy.

Deep eutectic solvent for spent lithium-ion battery recycling: comparison with inorganic acid leaching

Deep eutectic solvents (DESs) as novel green solvents are potential options to replace inorganic acids for hydrometallurgy. Compared with inorganic acids, the physicochemical properties of DESs and their applications in recycling of spent lithium-ion batteries were summarized. The viscosity, metal solubility, toxicological properties and biodegradation of DESs depend on the hydrogen bond donor (HBD) and acceptor (HBA). The viscosity of ChCl-based DESs increased according to the HBD in the following order: alcohols < carboxylic acids < sugars < inorganic salts. The strongly coordinating HBDs increased the solubility of metal oxide via surface complexation reactions followed by ligand exchange for chloride in the bulk solvent. Interestingly, the safety and degradability of DESs reported in the literature are superior to those of inorganic acids. Both DESs and inorganic acids have excellent metal leaching efficiencies (>99%). However, the reaction kinetics of DESs are 2-3 orders of magnitude slower than those of inorganic acids. A significant advantage of DESs is that they can be regenerated and recycled multiple times after recovering metals by electrochemical deposition or precipitation. In the future, the development of efficient and selective DESs still requires a lot of attention.

Environmental impact assessment of second life and recycling for LiFePO4 power batteries in China

The number of spent lithium-ion batteries (LIBs) will increase exponentially in the coming decade with the retirement of electric vehicles (EVs). There is a knowledge gap in assessing the environmental impact of different terminal disposal paths for EV LIBs in China. Here, we take representative lithium iron phosphate (LFP) power batteries as example and carry out a bottom-up life cycle assessment (LCA). The life cycle stages of battery manufacturing, use, second life and battery recycling are considered to conduct a cradle-to-grave environmental impact analysis. To investigate the environmental benefits of end-of-life (EoL) stage for LFP batteries, two EoL management scenarios are considered in this study. The first one combines second life application with battery recycling, and the second recycles the retired batteries directly after EV use. The result shows that the secondary application of retired LFP batteries in energy storage systems (ESSs) can effectively reduce the net environmental impact of LIB life cycle, especially for fossil fuel depletion. When the service life of secondary use is increased from 1 year to 10 years, the environmental benefits of different impact categories will increase by 0.24-4.62 times. For direct recycle scenario, recycling retired LFP batteries can save more than 30% of metal resources. By comparison, we find that recycling lithium nickel manganese cobalt oxide (NCM) batteries has greater environmental benefits than recycling LFP batteries for all impact categories. When considering the environmental benefits at the EoL stage, most life cycle environmental impact is likely to be offset or even show positive benefits if more than 50% of power batteries can be reused in ESSs after retirement.

Feasibility of reduced iron species for promoting Li and Co recovery from spent LiCoO2 batteries using a mixed-culture bioleaching process

The recovery of metals from spent LiCoO₂ batteries (SLBs) is essential to avoid resource wastage and the production of hazardous waste. However, the major challenge in regard to recovering metals from SLBs using traditional bioleaching is the low Co yield. To overcome this issue, a mixed culture of Acidithiobacillus caldus and Sulfobacillus thermosulfidooxidans was designed for use in SLBs leaching in this study. With the assistance of Fe²⁺ as a reductant, 99% of Co and 100% of Li were leached using the above mixed-culture bioleaching (MCB) process, thus solving the problem of low metal leaching efficiency from SLBs. Analysis of the underlying mechanism revealed that the effective extraction of metals from SLBs by the Fe²⁺-MCB process relied on Fe²⁺-releasing electrons to reduce refractory Co(III) to Co(II) that can be easily bioleached. Finally, the hazardous SLBs was transformed into a non-toxic material after treatment utilizing the Fe²⁺-MCB process. However, effective SLBs leaching was not achieved by the addition of Fe⁰ to the MCB system. Only 25% Co and 31% Li yields were obtained, as the addition of Fe⁰ caused acid consumption and bacterial apoptosis. Overall, this study revealed that reductants that cause acid consumption and harm bacteria should be ruled out for use in reductant-assisted bioleaching processes for extracting metals from SLBs.

Flower-like molybdenum disulfide decorated ZIF-8-derived nitrogen-doped dodecahedral carbon for electro-catalytic degradation of phenol

In this work, flower-like molybdenum disulfide was constructed on the surface of ZIF-8-derived nitrogen-doped dodecahedral carbon (ZNC) for the electrocatalytic degradation of phenol. The flower-like nanostructure of MoS₂@ZNC contributed to the exposure of more edge-active sites of MoS₂. At the same time, Mo⁴⁺ and Mo⁶⁺ co-existed in MoS₂@ZNC, which promoted the generation of H₂O₂ and •OH, and improved the catalytic activity of composite materials. In addition, electrochemical performance analysis showed that MoS₂ loaded on the surface of ZNC significantly improved the redox capacity of the material, and the composite ratio of MoS₂ and ZNC affected the structure and properties of MoS₂@ZNC composites. Moreover, the electrochemical performance of prepared MoS₂@ZNC was evaluated by the generation of hydroxyl (•OH) and the degradation efficiency of phenol. The results showed that MoS₂@ZNC-2 had an excellent phenol degradation efficiency (98.8%) and COD removal efficiency (86.8%) within 120 min. Furthermore, MoS₂@ZNC cathode still maintained good performance after being experimented with 20 times, indicated the excellent stability of MoS₂@ZNC.

Optimal design of a multi-dimensional validated synergistic extraction process for the treatment of atmosphere-vacuum distillation wastewater

The wastewater discharged from atmosphere-vacuum distillation of oil refining process contains a high concentration of phenolic compounds, which are toxic and not eco-friendly. Direct discharge of the untreated wastewater will have an adverse impact on the surrounding environment. This paper proposes a multi-dimensional synergistic extraction solution to realize the effective disposal of atmosphere-vacuum distillation wastewater. Firstly, extraction experiments are conducted to select the optimal extractant. Secondly, the microscopic mechanism of separating phenolic compounds from wastewater with synergistic extractant of methyl isobutyl ketone and n-pentanol is investigated by molecular dynamics simulation. Finally, the synergistic extraction process is modeled and optimized based on above multi-dimensional analyses. The optimization is performed through sensitivity analysis from three aspects: operating parameters, synergistic extractant cycling, and waste heat recovery. A control scheme is then designed to maintain the smooth operation of synergistic extraction process. Feed disturbances are specifically added to test the anti-interference capability of the control scheme. With the novel treatment process proposed in this paper, the removal rate of phenolic compounds from atmosphere-vacuum distillation wastewater reaches 93.02%.

Structure Recovery and Recycling of the Used LiCoO2 Cathode Material

The large number of lithium batteries have been retiring from the market of energy storage. Thus, the recycling of the used electrode materials is becoming urgent. In this study, the industrial machinery processing was used to recover the crystal structure of the waste LiCoO 2 materials with the combination of small-scale equipment repair technology. The results show that the crystal parameters of the repaired LiCoO 2 material become small, the unit cell volume is reduced, and the crystal structure tends to be stable. The Co-O bond length of 1.9134 nm, O-Co-O bond angle of 94.72º, the (003) interplanar spacing of 0.467 nm indicate the excellent recovery level of the repaired LiCoO 2 . In addition, the electrochemical performance of the repaired LiCoO 2 material is greatly improved, compared with the waste material. The capacity of the repaired electrode material can be maintained at 120 mAh g -1 after 100 cycles at the current density of 0.2 C. The promising rate performance of the repaired electrode material demonstrates the stable structure. This research work provides a large-scale method for the direct recovery of LiCoO 2 with the reduction of unnecessary energy and reagent consumption, which will be beneficial to the environmental protection.