Copper ferrite supported reduced graphene oxide as cathode materials to enhance microbial electrosynthesis of volatile fatty acids from CO2

Microbial electrosynthesis technology for CO2 mitigation, biomethane production, and ex-situ biogas upgrading

Currently, global annual CO2 emissions from fossil fuel consumption are extremely high, surpassing tens of billions of tons, yet our capacity to capture and utilize CO2 remains below a small fraction of the amount generated. Microbial electrosynthesis (MES) systems, an integration of microbial metabolism with electrochemistry, have emerged as a highly efficient and promising bio-based carbon-capture-and-utilization technology over other conventional techniques. MES is a unique technology for lowering the atmospheric CO2 as well as CO2 in the biogas, and also simultaneously convert them to renewable bioenergy, such as biomethane. As such, MES techniques could be applied for biogas upgrading to generate high purity biomethane, which has the potential to meet natural gas standards. This article offers a detailed overview and assessment of the latest advancements in MES for biomethane production and biogas upgrading, in terms of selecting optimal methane production pathways and associated electron transfer processes, different electrode materials and types, inoculum sources and microbial communities, ion-exchange membrane, externally applied energy level, operating temperature and pH, mode of operation, CO2 delivery method, selection of inorganic carbon source and its concentration, start-up time, and system pressure. It also highlights the current MES challenges associated with upscaling, design and configuration, long-term stability, energy demand, techno-economics, achieving net negative carbon emission, and other operational issues. Moreover, we provide a summary of current and future opportunities to integrate MES with other unique biosystems, such as methanotrophic bioreactors, and incorporate quorum sensing, 3D printing, and machine learning to further develop MES as a better biomethane-producer and biogas upgrading technique.

Enhanced microbial electrosynthesis performance with 3-D algal electrodes under high CO2 sparging: Superior biofilm stability and biocathode-plankton interactions

Microbial electrosynthesis (MES) shows great promise for converting CO2 into high-value chemicals. However, cathode biofilm erosion by high CO2 sparging and the unclear role of plankton in MES hinders the continuous improvement of its performance. This study aims to enhance biofilm resistance and improve interactions between bio-cathode and plankton by upgrading waste algal biomass into 3-D porous algal electrode (PAE) with rough surface. Results showed that the acetate synthesis of PAE under 20 mL/min CO2 sparging (PAE-20) was up to 3330.61 mol/m3, 4.63 times that of carbon felt under the same conditions (CF-20). The microbial loading of PAE-20 biofilm was twice that of CF-20. Furthermore, higher cumulative abundance of functional microorganisms was observed in plankton of PAE-20 (55 %), compared to plankton of CF-20 (14 %), and enhanced biocathode-plankton interactions significantly suppressed acetate consumption. Thus, this efficient and sustainable 3-D electrode advances MES technology and offers new perspectives for waste biomass recycling.

Using a non-precious metal catalyst for long-term enhancement of methane production in a zero-gap microbial electrosynthesis cell

Microbial electrosynthesis (MES) cells exploit the ability of microbes to convert CO2 into valuable chemical products such as methane and acetate, but high rates of chemical production may need to be mediated by hydrogen and thus require a catalyst for the hydrogen evolution reaction (HER). To avoid the usage of precious metal catalysts and examine the impact of the catalyst on the rate of methane generation by microbes on the electrode, we used a carbon felt cathode coated with NiMo/C and compared performance to a bare carbon felt or a Pt/C-deposited cathode. A zero-gap configuration containing a cation exchange membrane was developed to produce a low internal resistance, limit pH changes, and enhance direct transport of H2 to microorganisms on the biocathode. At a fixed cathode potential of -1 V vs Ag/AgCl, the NiMo/C biocathode enabled a current density of 23 ± 4 A/m2 and a high methane production rate of 4.7 ± 1.0 L/L-d. This performance was comparable to that using a precious metal catalyst (Pt/C, 23 ± 6 A/m2, 5.4 ± 2.8 L/L-d), and 3-5 times higher than plain carbon cathodes (8 ± 3 A/m2, 1.0 ± 0.4 L/L-d). The NiMo/C biocathode was operated for over 120 days without observable decay or severe cathode catalyst leaching, reaching an average columbic efficiency of 53 ± 9 % based on methane production under steady state conditions. Analysis of microbial community on the biocathode revealed the dominance of the hydrogenotrophic genus Methanobacterium (∼40 %), with no significant difference found for biocathodes with different materials. These results demonstrated that HER catalysts improved rates of methane generation through facilitating hydrogen gas evolution to an attached biofilm, and that the long-term enhancement of methane production in MES was feasible using a non-precious metal catalyst and a zero-gap cell design.

Engineered nanomaterials for carbon capture and bioenergy production in microbial electrochemical technologies: A review

The mounting threat of global warming, fuelled by industrialization and anthropogenic activities, is undeniable. In 2017, atmospheric carbon dioxide (CO2), the primary greenhouse gas, exceeded 410 ppm for the first time. Shockingly, on April 28, 2023, this figure surged even higher, reaching an alarming 425 ppm. Even though extensive research has been conducted on developing efficient carbon capture and storage technologies, most suffer from high costs, short lifespans, and significant environmental impacts. Recently, the use of engineered nanomaterials (ENM), particularly in microbial electrochemical technologies (METs), has gained momentum owing to their appropriate physicochemical properties and catalytic activity. By implementing ENM, the MET variants like microbial electrosynthesis (MES) and photosynthetic microbial fuel cells (pMFC) can enhance carbon capture efficiency with simultaneous bioenergy production and wastewater treatment. This review provides an overview of ENMs' role in carbon capture within MES and pMFC, highlighting advancements and charting future research directions.

Enhancing electrochemical nitrite sensing with a novel nanocomposite of activated carbon/carbon cloth derived from microbial biofilm

A novel approach was employed to fabricate a biofilm-derived activated carbon (BioAc) electrode on a carbon cloth (Cc) substrate for electrochemical nitrite sensing in water samples. The biofilm/Cc electrode was developed using a bioelectrochemical reactor, featuring a three-electrode system with nutrient media and microbial sources. The resultant biofilm electrode was activated at 450 °C for 2 h to eliminate impurities and enhance porosity. Morphological analysis of the BioAc/Cc electrode revealed a surface characterized by a compact film composed of numerous carbon nanoparticles. X-ray diffraction (XRD) analysis exhibited broad, highly crystalline peaks, enhancing both the electrode surface area and conductivity. Amperometry tests on the modified BioAc/Cc electrodes demonstrated a detection limit of 0.015 μM, a sensitivity of 1946.54 μA mM-1 cm-2, and a linear range spanning 0.35-478.21 μM at neutral pH conditions. Moreover, the electrodes demonstrated good stability with a RSD of 2.25% after 60 days and high reproducibility with an RSD of 1.64%. Real-time results showed 99.2 and 100.1% recovery for tap water and drinking water, respectively, highlighting the potential for commercialization in the future. These findings suggest that the BioAc/Cc electrode holds substantial potential for precise nitrite detection in environmental and wastewater applications.

Facial Synthesis, Stability, and Interaction of Ti3C2Tx@PC Composites for High-Performance Biocathode Microbial Electrosynthesis Systems

Developing high-performance biocathodes remain one of the most challenging aspects of the microbial electrosynthesis (MES) system and the primary factor limiting its output. Herein, a hollow porous carbon (PC) fabricated with MXenes coated over an electrode was developed for MES systems to facilitate the direct delivery of CO2 to microorganisms colonized. The result highlighted that MXene@PC (Ti3C2Tx@PC) has a surface area of 434 m2/g. The Ti3C2Tx@PC MES cycle shows that in cycle 4 and cycle 5, the values are -309.2 and -352.3. Cyclic voltammetry showed that the coated electrode current response (mA) increased from -4.5 to -20.2. The substantial redox peaks of Ti3C2Tx@PC biofilms are displayed at -741, -516, and -427 mV vs Ag/AgCl, suggesting an enhanced electron transfer owing to the Ti3C2Tx@PC complex coating. Additionally, more active sites enhanced mass transfer and microbial development, resulting in a 46% rise in butyrate compared to the uncoated control. These findings demonstrate the value of PC modification as a method for MES-based product selection.

Enhanced bio-electrochemical performance of microbially catalysed anode and cathode in a microbial electrosynthesis system

Most bio-electrochemical systems (BESs) use biotic/abiotic electrode combinations, with platinum-based abiotic electrodes being the most common. However, the non-renewability, cost, and poisonous nature of such electrode systems based on noble metals are major bottlenecks in BES commercialisation. Microbial electrosynthesis (MES), which is a sustainable energy platform that simultaneously treats wastewater and produces chemical commodities, also faces the same problem. In this study, a dual bio-catalysed MES system with a biotic anode and cathode (MES-D) was tested and compared with a biotic cathode/abiotic anode system (MES-S). Different bio-electrochemical tests revealed improved BES performance in MES-D, with a 3.9-fold improvement in current density compared to that of MES-S. Volatile fatty acid (VFA) generation also increased 3.2-, 4.1-, and 1.8-fold in MES-D compared with that in MES-S for acetate, propionate, and butyrate, respectively. The improved performance of MES-D could be attributed to the microbial metabolism at the bioanode, which generated additional electrons, as well as accumulative VFA production by both the bioanode and biocathode chambers. Microbial community analysis revealed the enrichment of electroactive bacteria such as Proteobacteria (60%), Bacteroidetes (67%), and Firmicutes + Proteobacteria + Bacteroidetes (75%) on the MES-S cathode and MES-D cathode and anode, respectively. These results signify the potential of combined bioanode/biocathode BESs such as MES for application in improving energy and chemical commodity production.

Bioelectrocatalysis for CO2 reduction: recent advances and challenges to develop a sustainable system for CO2 utilization

Activation and turning CO₂ into value added products is a promising orientation to address environmental issues caused by CO₂ emission. Currently, electrocatalysis has a potent well-established role for CO₂ reduction with fast electron transfer rate; but it is challenged by the poor selectivity and low faradic efficiency. On the other side, biocatalysis, including enzymes and microbes, has been also employed for CO₂ conversion to target C_n products with remarkably high selectivity; however, low solubility of CO₂ in the liquid reaction phase seriously affects the catalytic efficiency. Therefore, a new synergistic role in bioelectrocatalysis for CO₂ reduction is emerging thanks to its outstanding selectivity, high faradic efficiency, and desirable valuable C_n products under mild condition that are surveyed in this review. Herein, we comprehensively discuss the results already obtained for the integration craft of enzymatic-electrocatalysis and microbial-electrocatalysis technologies. In addition, the intrinsic nature of the combination is highly dependent on the electron transfer. Thus, both direct electron transfer and mediated electron transfer routes are modeled and concluded. We also explore the biocompatibility and synergistic effects of electrode materials, which emerge in combination with tuned enzymes and microbes to improve catalytic performance. The system by integrating solar energy driven photo-electrochemical technics with bio-catalysis is further discussed. We finally highlight the significant findings and perspectives that have provided strong foundations for the remarkable development of green and sustainable bioelectrocatalysis for CO₂ reduction, and that offer a blueprint for C_n valuable products originate from CO₂ under efficient and mild conditions.

Microbial electrosynthesis: carbonaceous electrode materials for CO2 conversion

Microbial electrosynthesis (MES) is a sustainable approach to address greenhouse gas (GHG) emissions using anthropogenic carbon dioxide (CO₂) as a building block to create clean fuels and highly valuable chemicals. The efficiency of MES-based CO₂ conversion is closely related to the performance of electrode material and, in particular, the cathode for which carbonaceous materials are frequently used. Compared to expensive metal electrodes, carbonaceous materials are biocompatible with a high specific surface area, wide range of possible morphologies, and excellent chemical stability, and their use can maximize the growth of bacteria and enhance electron transfer rates. Examples include MES cathodes based on carbon nanotubes, graphene, graphene oxide, graphite, graphite felt, graphitic carbon nitride (g-C₃N₄), activated carbon, carbon felt, carbon dots, carbon fibers, carbon brushes, carbon cloth, reticulated vitreous carbon foam, MXenes, and biochar. Herein, we review the state-of-the-art MES, including thermodynamic and kinetic processes that underpin MES-based CO₂ conversion, as well as the impact of reactor type and configuration, selection of biocompatible electrolytes, product selectivity, and the use of novel methods for stimulating biomass accumulation. Specific emphasis is placed on carbonaceous electrode materials, their 3D bioprinting and surface features, and the use of waste-derived carbon or biochar as an outstanding material for further improving the environmental conditions of CO₂ conversion using carbon-hungry microbes and as a step toward the circular economy. MES would be an outstanding technique to develop rocket fuels and bioderived products using CO₂ in the atmosphere for the Mars mission.

Enhancing the selective synthesis of butyrate in microbial electrosynthesis system by gas diffusion membrane composite biocathode

The reduction of carbon dioxide (CO₂) to high value-added multi-carbon compounds at the cathode is an emerging application of microbial electrosynthesis system (MES). In this study, a composite cathode consisting of hollow fiber membrane (HFM) and the carbon felt is designed to enhance the CO₂ mass transfer of the cathode. The result shows that the main products are acetate and butyrate without other substances. The electrochemical performance of the electrode is significantly improved after biofilm becomes matures. The composite cathode significantly reduces the "threshold" for the synthesis of butyrate. Moreover, CO₂ is dissolved and protons are consumed by synthesizing volatile fatty acids (VFAs) to maintain a stable pH inside the composite electrode. The synthesis mechanism of butyrate is that CO₂ is converted sequentially into acetate and butyrate. The microenvironment of the composite electrode enriches Firmicute. This composite electrode provides a novel strategy for regulating the microenvironment.

Effect of humic acid on bioreduction of facet-dependent hematite by Shewanella putrefaciens CN-32

Interfacial reactions between iron (Fe) (hydr)oxide surfaces and the activity of bacteria during dissimilatory Fe reduction affect extracellular electron transfer. The presence of organic matter (OM) and exposed facets of Fe (hydr)oxides influence this process. However, the underlying interfacial mechanism of facet-dependent hematite and its toxicity toward microbes during bioreduction in the presence of OM remains unknown. Herein, humic acid (HA), as typical OM, was selected to investigate its effect on the bioreduction of hematite {100} and {001}. When HA concentration was increased from 0 to 500 mg L^-1, the bioreduction rates increased from 0.02 h^-1 to 0.04 h^-1 for hematite {100} and from 0.026 h^-1 to 0.05 h^-1 for hematite {001}. Since hematite {001} owned lower resistance than hematite {100} irrespective of the HA concentration, and hematite {100} was less favorable for reduction. Microscopy-based analysis showed that more hematite {001} nanoparticles adhered to the cell surface and were bound more closely to the bacteria. Moreover, less cell damage was observed in the HA-hematite {001} treatments. As the reaction progressed, some bacterial cells died or were inactivated; confocal laser scanning microscopy showed that bacterial survival was higher in the HA-hematite {001} treatments than in the HA-hematite {100} treatments after bioreduction. Spectroscopic analysis revealed that facet-dependent binding was primarily realized by surface complexation of carboxyl functional groups with structural Fe atoms, and that the binding order of HA functional groups and hematite was affected by the exposed facets. The exposed facets of hematite could influence the electrochemical properties and activity of bacteria, as well as the binding of bacteria and Fe oxides in the presence of OM, thereby governing the extracellular electron transfer and concomitant bioreduction of Fe (hydr)oxides. These results provide new insights into the interfacial reactions between OM and facet-dependent Fe oxides in anoxic, OM-rich soil and sediment environments.

Microbial Electrosynthesis Inoculated with Anaerobic Granular Sludge and Carbon Cloth Electrodes Functionalized with Copper Nanoparticles for Conversion of CO2 to CH4

Microbial electrosynthesis (MES) can sustainably convert CO₂ to products and significant research is currently being conducted towards this end, mainly in laboratory-scale studies. The high-cost ion exchange membrane, however, is one of the main reasons hindering the industrialization of MES. This study investigates the conversion of CO₂ (as a sole external carbon source) to CH₄ using membraneless MES inoculated with anaerobic granular sludge. Three types of electrodes were tested: carbon cloth (CC) and CC functionalized with Cu NPs, where Cu NPs were deposited for 15 and 45 min, respectively. During the MES experiment, which lasted for 144 days (six cycles), methane was consistently higher in the serum bottles with CC electrodes and applied voltage. The highest CH₄ (around 46%) was found in the second cycle after 16 days. The system’s performance declined during the following cycles; nevertheless, the CH₄ composition was twice as high compared to the serum bottles without voltage. The MES with Cu NPs functionalized CC electrodes had a higher performance than the MES with plain CC electrodes. Microbial profile analysis showed that the Methanobacterium was the most dominant genus in all samples and it was found in higher abundance on the cathodes, followed by the anodes, and then in the suspended biomass. The genus Geobacter was identified only on the anodes regarding relative bacterial abundance at around 6–10%. Desulfovibrio was the most dominant genus in the cathodes; however, its relative abundance was significantly higher for the cathodes with Cu NPs.

Cathodic biofilms - A prerequisite for microbial electrosynthesis

Cathodic biofilms have an important role in CO₂ bio-reduction to carboxylic acids and biofuels in microbial electrosynthesis (MES) cells. However, robust and resilient electroactive biofilms for an efficient CO₂ conversion are difficult to achieve. In this review, the fundamentals of cathodic biofilm formation, including energy conservation, electron transfer and development of catalytic biofilms, are presented. In addition, strategies for improving cathodic biofilm formation, such as the selection of electrode and carrier materials, cell design and operational conditions, are described. The knowledge gaps are individuated, and possible solutions are proposed to achieve stable and productive biofilms in MES cathodes.

A short review of graphene in the microbial electrosynthesis of biochemicals from carbon dioxide

Microbial electrosynthesis (MES) is a potential energy transformation technology for the reduction of the greenhouse gas carbon oxide (CO2) into commercial chemicals.

Valorisation of CO2 into Value-Added Products via Microbial Electrosynthesis (MES) and Electro-Fermentation Technology

Microbial electrocatalysis reckons on microbes as catalysts for reactions occurring at electrodes. Microbial fuel cells and microbial electrolysis cells are well-known in this context; both prefer the oxidation of organic and inorganic matter for producing electricity. Notably, the synthesis of high energy-density chemicals (fuels) or their precursors by microorganisms using bio-cathode to yield electrical energy is called Microbial Electrosynthesis (MES), giving an exceptionally appealing novel way for producing beneficial products from electricity and wastewater. This review accentuates the concept, importance and opportunities of MES, as an emerging discipline at the nexus of microbiology and electrochemistry. Production of organic compounds from MES is considered as an effective technique for the generation of various beneficial reduced end-products (like acetate and butyrate) as well as in reducing the load of CO2 from the atmosphere to mitigate the harmful effect of greenhouse gases in global warming. Although MES is still an emerging technology, this method is not thoroughly known. The authors have focused on MES, as it is the next transformative, viable alternative technology to decrease the repercussions of surplus carbon dioxide in the environment along with conserving energy.

Recent advances in the improvement of bi-directional electron transfer between abiotic/biotic interfaces in electron-assisted biosynthesis system

As an important biosynthesis technology, electron-assisted biosynthesis (EABS) system can utilize exogenous electrons to regulate the metabolic network of microorganisms, realizing the biosynthesis of high value-added chemicals and CO₂ fixation. Electrons play crucial roles as the energy carriers in the EABS process. In fact, efficient interfacial electron transfer (ET) is the decisive factor to realize the rapid energy exchange, thus stimulating the biosynthesis of target metabolic products. However, due to the interfacial resistance of ET between the abiotic solid electrode and biotic microbial cells, the low efficiency of interfacial ET has become a major bottleneck, further limiting the practical application of EABS system. As the cell membrane is insulated, even the cell membrane embedded electron conduit (no matter cytochromes or channel protein for shuttle transferring) to increase the cell membrane conductivity, the ET between membrane electron conduit and electrode surface is kinetically restricted. In this review, the pathway of bi-directional interfacial ET in EABS system was summarized. Furthermore, we reviewed representative milestones and advances in both the anode outward interfacial ET (from organism to electrode) and cathode inward interfacial ET (from electrode to organism). Here, new insights from the perspectives of material science and synthetic biology were also proposed, which were expected to provide some innovative opinions and ideas for the following in-depth studies.

A mesoporous silica-supported CeO2/cellulose cathode catalyst for efficient bioelectrochemical reduction of inorganic carbon to biofuels

Single chamber MES reactor – microbial reduction synthesis of CO2 to VFA.