Bioleaching of indium from waste LCD panels by Aspergillus niger: Method optimization and mechanism analysis

Investigating the acidophilic microbial community's adaptation for enhancement indium bioleaching from high pulp density shredded discarded LCD panels

As part of electronic waste (e-waste), the fastest growing solid waste stream in the world, discarded liquid crystal displays (LCDs) contain substantial amounts of both valuable and potentially harmful metal, offering valuable opportunities for resource extraction but posing environmental threats. The present comprehensive study is an investigation into the bioleaching of indium from discarded LCD panels, with a particular focus on high pulp density shredded (Sh-LCDs) and powdered (P-LCDs) materials. This study involved an acidophilic consortium, with two pathways, namely the mixed sulfur-iron pathways and sulfur pathways, being explored to understand the bioleaching mechanisms. Indium bioleaching efficiencies through the mixed sulfur-iron pathway were approximately 60% and 100% for Sh-LCDs and P-LCDs, respectively. Three mechanisms were involved in the extraction of indium from LCD samples: acidolysis, complexolysis, and redoxolysis. The microbial community adapted to a pulp density of 32.5 g/L was streak-plated and it was revealed that sulfur-oxizing bacteria dominated, resulting in the minimum indium extraction of 10% and 55% for both Sh-LCDs and P-LCDs samples, respectively. It was generally accepted that ferric ions as oxidants were effective for indium bioleaching from both the Sh-LCDs and P-LCDs. This implies that the cooperation or interaction within the microbial community used in the bioleaching process had a beneficial impact, enhancing the overall effectiveness of extracting indium from LCD panels. The adapted consortium utilizes a combination of microbial transformation, efflux systems, and chelation through extracellular substances to detoxify heavy metals. The adapted microbial community demonstrated better indium leaching efficiency (50%) compared to the non-adapted microbial community which achieved a maximum of 29% and 5% respectively from Sh-LCDs and P-LCDs at a pulp density of 32.5 g/L. The advantages of an adapted microbial community for indium leaching efficiency, attributing this advantage to factors such as high metabolic activity and improved tolerance to heavy metals. Additionally, the protective role of the biofilm formed by the adapted microbial community is particularly noteworthy, as it contributes to the community's resilience in the presence of inhibitory substances. This information is valuable for understanding and optimizing bioleaching processes for indium recovery, and by extension to possibly other metals.

Bioleaching of Cd from contaminated Helianthus annuus L. stalk and the safe utilization of its byproducts by Aspergillus niger

Disposal and recycling of heavy metal-enriched biomass is the key to measure the success of phytoremediation. This study employed innovative approach to use Aspergillus niger (A. niger) for the treatment of Cd-contaminated Helianthus annuus L. (sunflower) stalk after phytoremediation. Single-factor results showed that the removal of Cd at an initial pH of 3 was superior to sucrose and inoculation amount. 67.67% of Cd was removed by A. niger leaching system after 11 days based on response surface methodology optimum conditions (sucrose: 76.266 g L-1; inoculation amount: 10%; initial pH: 3), while the concentrations of nitrogen, phosphorus and potassium (N, P and K) of sunflower stalk were unaffected. While physicochemical pretreatment effectively enhanced the bioleaching efficiency, it also resulted in significant loss of P and K elements, thereby reducing the value of biomass for recycling and utilization. Therefore, the direct A. niger leaching method without pretreatment is more advantageous for the safe treatment and recycling of Cd-contaminated sunflower stalks.

A comprehensive review of recent advances in the applications and biosynthesis of oxalic acid from bio-derived substrates

Organic acids are important compounds with numerous applications in different industries. This work presents a comprehensive review of the biological synthesis of oxalic acid, an important organic acid with many industrial applications. Due to its important applications in pharmaceuticals, textiles, metal recovery, and chemical and metallurgical industries, the global demand for oxalic acid has increased. As a result, there is an increasing need to develop more environmentally friendly and economically attractive alternatives to chemical synthesis methods, which has led to an increased focus on microbial fermentation processes. This review discusses the specific strategies for microbial production of oxalic acid, focusing on the benefits of using bio-derived substrates to improve the economics of the process and promote a circular economy in comparison with chemical synthesis. This review provides a comprehensive analysis of the various fermentation methods, fermenting microorganisms, and the biochemistry of oxalic acid production. It also highlights key sustainability challenges and considerations related to oxalic acid biosynthesis, providing important direction for further research. By providing and critically analyzing the most recent information in the literature, this review serves as a comprehensive resource for understanding the biosynthesis of oxalic acid, addressing critical research gaps, and future advances in the field.

A hybrid thermal-biological recycling route for efficient extraction of metals and metalloids from end-of-life liquid crystal displays (LCDs)

Waste liquid crystal displays (LCDs) are one of the most substantial and rapidly growing e-waste streams that contain a notable amount of critical, precious, and toxic elements. This study presented a novel thermal-biological hybrid method for resource recovery from waste LCDs. Through the design of a multistage thermal treatment process with the addition of optimized 20 wt% B2O3 to waste, the LCD's glass structure was separated into two interconnected phases, resulting in the transfer of metals from the LCD's glass phase to the B2O3 phase that can solubilize in the acid solution. Following the thermal treatment step, the biometabolites of Aspergillus niger were used for bioleaching of In, Sr, Al, and As from the obtained thermally treated product. The optimal bioleaching parameters were a pulp density of 10 g/L, temperature of 70 °C, and leaching time of 2 days, which led to the highest extraction of 82.6% Al, 70.8% As, 64.5% In, and 36.2% Sr from thermally treated LCD waste, representing a multifold increase in Al, As, and Sr extraction levels compared to untreated waste. This study demonstrated that the proposed hybrid method could successfully overcome waste complexities and ensure effective element extraction from discarded LCDs.

Lithium extraction from typical lithium silicate ores by two bacteria with different metabolic characteristics: Experiments, mechanism and significance

Microorganisms obtain inorganic nutrients or energy from specific minerals to selectively weather minerals, but few studies on the differences in metabolic components of different functional bacteria lead to different weathering effects. This study evaluated the leaching effects of two bacteria with distinct metabolic characteristics on lithium silicate minerals with different structures. We aimed to understand the microscopic mechanism of crystal destruction of lithium silicate minerals with different structures under the action of microorganisms. The results showed that the metabolites produced by an acid producing silicate strain Raoultella sp. Z107 (strain Z107) had a high content of organic acids, among which lactic acid was up to about 11 g/L. Bacillus mucilaginosus 21,699 (strain BM) secreted capsular polysaccharide with a high content of 14.84 mg/L. The metabolic activities of the two strains were significantly different. Through the analysis of the leaching residue, it was found that the lithium silicate minerals were acid etched, interlayer domains expanded, crystallinity decreased, and metal bonds were broken under the action of bacteria. The dissolution of lithium silicate minerals by bacteria is a combination of bacterial adsorption, organic acid corrosion, and complexation of small molecular organic acids and macromolecular polymers with metal ions. The acid erosion and complexation effects of organic acids are greater than the single complexation of capsular polysaccharides, and the layered lepidolite is more likely to be decomposed by the weathering of bacterial metabolites than the chain structure spodumene. These results indicate that the diversity of metabolic activity of bacteria from different sources and the sequence and decomposition mechanism of metal ions released from minerals after lattice destruction are also different. Microorganisms decompose minerals for energy and nutrients, and eventually become the main players in the transformation of elements in biogeology.

Recovery technologies for indium, gallium, and germanium from end-of-life products (electronic waste) - A review

Advanced high-tech applications for communication, renewable energy, and display, heavily rely on technology critical elements (TCEs) such as indium, gallium, and germanium. Ensuring their sustainable supply is a pressing concern due to their high economic value and supply risks in the European Union. Recovering these elements from end-of-life (EoL) products (electronic waste: e-waste) offers a potential solution to address TCEs shortages. The review highlights recent advances in pre-treatment and hydrometallurgical and biohydrometallurgical methods for indium, gallium, and germanium recovery from EoL products, including spent liquid crystal displays (LCDs), light emitting diodes (LEDs), photovoltaics (PVs), and optical fibers (OFs). Leaching methods, including strong mineral and organic acids, and bioleaching, achieve over 95% indium recovery from spent LCDs. Recovery methods emphasize solvent extraction, chemical precipitation, and cementation. However, challenges persist in separating indium from other non-target elements like Al, Fe, Zn, and Sn. Promising purification involves solid-phase extraction, electrochemical separation, and supercritical fluid extraction. Gallium recovery from spent GaN and GaAs LEDs achieves 99% yield via leaching with HCl after annealing and HNO3, respectively. Sustainable gallium purification techniques include solvent extraction, ionic liquid extraction, and nanofiltration. Indium and gallium recovery from spent CIGS PVs achieves over 90% extraction yields via H2SO4 with citric acid-H2O2 and alkali. Although bioleaching is slower than chemical leaching (several days versus several hours), indirect bioleaching shows potential, achieving 70% gallium extraction yield. Solvent extraction and electrolysis exhibit promise for pure gallium recovery. HF or alkali roasting leaches germanium with a high yield of 98% from spent OFs. Solvent extraction achieves over 90% germanium recovery with minimal silicon co-extraction. Solid-phase extraction offers selective germanium recovery. Advancements in optimizing and implementing these e-waste recovery protocols will enhance the circularity of these TCEs.

A comprehensive review of bioleaching optimization by statistical approaches: recycling mechanisms, factors affecting, challenges, and sustainability

A serious environmental problem is associated with the accumulation of solid waste on the Earth. Researchers are encouraged to find an efficient and sustainable method to recover highly profitable heavy metals and precious and base metals. Bioleaching is a green method of recovering valuable metals from solid waste. Optimizing the variables and conditions of the bioleaching process is crucial to achieving maximum metal recovery most cost-effectively. The conventional optimization method (one factor at a time) is well-studied. However, it has some drawbacks, such as the necessity of more experiments, the need to spend more time, and the inability to illuminate the synergistic effect of the variables. Optimization studies are increasingly utilizing response surface methodology (RSM) because it provides details about the interaction effects of variables with fewer experiments. This review discusses the application of RSM for bioleaching experiments from other solid wastes. It discusses the Central Composite and Box-Behnken designs as the most commonly used designs for optimizing bioleaching methods. The most influential factors for increasing the heavy metal recovery rate in applying RSM using the bioleaching process are recognized, and some suggestions are made for future research.

Computational and Experimental Investigation of the Selective Adsorption of Indium/Iron Ions by the Epigallocatechin Gallate Monomer

Selective recovery of indium has been widely studied to improve the resource efficiency of critical metals. However, the interaction and selective adsorption mechanism of indium/iron ions with tannin-based adsorbents is still unclear and hinders further optimization of their selective adsorption performance. In this study, the epigallocatechin gallate (EGCG) monomer, which is the key functional unit of persimmon tannin, was chosen to explore the ability and mechanism of selective separation/extraction of indium from indium-iron mixture solutions. The density functional theory calculation results indicated that the deprotonated EGCG was easier to combine with indium/iron cations than those of un-deprotonated EGCG. Moreover, the interaction of the EGCG-Fe(III) complex was dominated by chelation and electrostatic interaction, while that of the EGCG-In(III) complex was controlled by electrostatic interactions and aromatic ring stacking effects. Furthermore, the calculation of binding energy verified that EGCG exhibited a stronger affinity for Fe(III) than that for In(III) and preferentially adsorbed iron ions in acidic or neutral solutions. Further experimental results were consistent with the theoretical study, which showed that the Freundlich equilibrium isotherm fit the In(III) and Fe(III) adsorption behavior very well, and the Fe(III) adsorption processes followed a pseudo-second-order model. Thermodynamics data revealed that the adsorption of In(III) and Fe(III) onto EGCG was feasible, spontaneous, and endothermic. The adsorption rate of the EGCG monomer for Fe(III) in neutral solution (1:1 mixed solution, pH = 3.0) was 45.7%, 4.3 times that of In(III) (10.7%). This study provides an in-depth understanding of the relationship between the structure of EGCG and the selective adsorption capacity at the molecular level and provides theoretical guidance for further optimization of the selective adsorption performance of structurally similar tannin-based adsorbents.

A novel green strategy for biorecovery of valuable elements along with enrichment of rare earth elements from activated spent automotive catalysts using fungal metabolites

Metals recovery from spent automotive catalytic converters (SACCs) has gained great attention due to high metal content of SACCs and their potential to pollute the environment. This study presented a novel green strategy for treating SACCs using oxalic acid-enriched spent culture medium from Aspergillus niger cultivations. To enhance oxalic acid production, the Central Composite Design (CCD) was applied, which demonstrated that glucose (27.06 g/L), NaNO₃ (0.9 g/L), disodium oxalate (7.7 g/L), MnSO₄·H₂O (0.28 g/L), and ethanol (0.65%(v/v)) were the optimum values leading to production of 15.3 g/L oxalic acid. The results of metals biorecovery with the fungal metabolites showed that pulp density of 15 g/L, temperature of 60 °C, and leaching time of 6 h resulted in the highest extraction of 99.1% Al, 99.3% Si, 82.2% Mn, 91.9% Zn, 17.6% Ba, 99.5% Fe, 92.2% Sr, 35.7% Ti, 60.9% Pt, and 73.7% Pd, as well as maximum enrichment of rare earth elements (REEs) in the residual powder. The EDX-mapping analysis indicated that the concentration of ∑REEs was nearly 8% in the initial waste powder, while it reached around 81% in the residual powder after bioleaching. The bioleaching mechanism was further analyzed by characterizing the bioleaching residues through XRD, FTIR, and FESEM analyses.

Microbial recovery of critical metals from secondary sources

The continuous development of technologies involving critical metals, both in Europe and over the world, and geopolitical challenges in areas rich in critical metal sources, imposed increased research efforts to recover them from secondary sources, by eco-efficient processes. Yet, microbes-metal interactions are not sufficiently exploited to recover metals from secondary sources, although they are already used in ore extraction. This review examines and compare strategies and processes involving microorganisms for critical metals recovery, since conventional physico-chemical methods are energy-intensive and often polluting. Two groups of microbial assisted recovery processes are discussed: metal mobilization from metal bearing waste, and selective metal separation from leaching solutions by immobilization on microbial biomass. Because most of the identified microbial technologies are developed on laboratory scale, the increase of biorecovery efficiency is compulsory for enhancing scaling-up potential. Future developments focused on novel microorganisms and high-performance strategies for critical metal recovery by microbial processes are considered.

Copper and Zinc Recovery from Sulfide Concentrate by Novel Artificial Microbial Community

Exploring efficient methods to enhance leaching efficiency is critical for bioleaching technology to deal with sulfide concentrate. In our study, a novel artificial microbial community was established to augment the bioleaching efficiency and recovery of copper (Cu) and zinc (Zn). The optimum parameters in bioleaching experiments were explored according to compare a series of conditions from gradient experiments: the pH value was 1.2, temperature was 45 °C, and rotation speed was 160 r/min, which were different with pure microorganism growth conditions. Under optimal conditions, the result of recovery for Cu and Zn indicated that the average leaching rate reached to 80% and 100% respectively, which almost increased 1.8 times and 1.2 times more than control (aseptic condition) group. Therefore, this method of Cu and Zn recovery using a new-type artificial microbial community is expected to be an environmentally-friendly and efficient bioleaching technology solution, which has the potential of large-field engineering application in the future.

The Heterotrimeric Transcription Factor CCAAT-Binding Complex and Ca2+-CrzA Signaling Reversely Regulate the Transition between Fungal Hyphal Growth and Asexual Reproduction

The life cycle of filamentous fungi generally comprises hyphal growth and asexual reproduction. Both growth and propagation processes are critical for invasion growth, spore dissemination, and virulence in fungal pathogens and for the production of secondary metabolites or for biomass accumulation in industrial filamentous fungi. The CCAAT-binding complex (CBC) is a heterotrimeric transcription factor comprising three subunits, HapB, HapC, and HapE, and is highly conserved in fungi. Previous studies revealed that CBC regulates sterol metabolism by repressing several genes in the ergosterol biosynthetic pathway in the human fungal pathogen Aspergillus fumigatus. In the present study, we found dysfunction of CBC caused the abnormal asexual reproduction (conidiation) in submerged liquid culture. CBC suppresses the activation of the brlA gene in the central regulatory pathway for conidiation combined with its upstream regulators fluG, flbD, and flbC by binding to the 5'-CCAAT-3' motif within conidiation gene promoters, and lack of CBC member HapB results in the upregulation of these genes. Furthermore, when the expression of brlA or flbC is repressed, the submerged conidiation does not happen in the hapB mutant. Interestingly, deletion of HapB leads to enhanced transient cytosolic Ca²⁺ levels and activates conidiation-positive inducer Ca²⁺-CrzA modules to enhance submerged conidiation, demonstrating that CrzA works with CBC as a reverse regulator of fungal conidiation. To the best of our knowledge, the finding of this study is the first report for the molecular switch mechanism between vegetative hyphal growth and asexual development regulated by CBC, in concert with Ca²⁺-CrzA signaling in A. fumigatus. IMPORTANCE A precisely timed switch between vegetative hyphal growth and asexual development is a crucial process for the filamentous fungal long-term survival, dissemination, biomass production, and virulence. However, under the submerged culture condition, filamentous fungi would undergo constant vegetative growth whereas asexual conidiation rarely occurs. Knowledge about possible regulators is scarce, and how they could inhibit conidiation in liquid culture is poorly understood. Here, we demonstrated that the transcription factor heterotrimeric CBC dominantly maintains vegetative growth in liquid-submerged cultures by directly suppressing the conidiation-inductive signal. In contrast, calcium and the transcription factor CrzA, are positive inducers of conidiation. Our new insights into the CBC and Ca²⁺-CrzA regulatory system for transition control in the submerged conidiation of A. fumigatus may have broad repercussions for all filamentous fungi. Moreover, our elucidation of the molecular mechanism for submerged conidiation may support new strategies to precisely control vegetative growth and asexual conidiation in aspergilli used in industry.