Resource utilization of municipal solid waste incineration fly ash - cement and alkali-activated cementitious materials: A review

Co-treatment of municipal solid waste incineration fly ash and alumina-/silica-containing waste: A critical review

Municipal solid waste incineration fly ash (MSWI-FA) is a hazardous by-product of the incineration process, characterized by elevated levels of heavy metals, chlorides, and dioxins. With a composition high in calcium but low in silicon/aluminum, MSWI-FA exhibits a poor immobilization effect, high energy demands, and limited pozzolanic activity when it is disposed of or reutilized alone. Conversely, alumina-/silica-containing waste (ASW) presents a chemical composition rich in SiO2 and/or Al2O3, offering an opportunity for synergistic treatment with MSWI-FA to facilitate its harmless disposal and resource recovery. Despite the growing interest in co-treatment of MSWI-FA and ASW in recent years, a comprehensive evaluation of ASW's roles in this process remains absent from the existing literature. Therefore, this study endeavors to examine the advancement in the co-treatment of MSWI-FA and ASW, with the focus on three key aspects, i.e., elucidating the immobilization mechanisms by which ASW improves the solidification/stabilization of MSWI-FA, exploring the synergies between MSWI-FA and ASW in various thermal and mechanochemical treatments, and highlighting the benefits of incorporating ASW in the production of MSWI-FA-based building materials. Additionally, in the pursuit of sustainable solid waste management, this review identifies research gaps and delineates future prospects for the co-treatment of MSWI-FA and ASW.

Performance Optimization of Alkaline Multi-Industrial Waste-Based Cementitious Materials for Soil Solidification

This study presents the development of eco-friendly cementitious materials for soil stabilization, based on alkaline multi-industrial waste (AMIW), using steel slag (SS), blast furnace slag (BFS), carbide slag (CS), fly ash (FA) and flue gas desulfurization gypsum (FGDG) as the raw materials. The optimal AMIW-based cementitious material composition determined through orthogonal experiments was SS:CS:FGDG:BFS:FA = 15:10:15:44:16. Central composite design (CCD) in response surface methodology (RSM) was employed to optimize the curing process parameters. The maximum 7-day unconfined compressive strength (7d UCS) was achieved under the optimal conditions of 18.51% moisture content, 11.46% curing agent content and 26.48 min of mix-grinding time. The 7d UCS of the AMIW-stabilized soil showed a 24% improvement over ordinary Portland cement (OPC)-stabilized soil. Rietveld refinement results demonstrated that the main hydration products of the stabilized soil were C-S-H and ettringite. After curing for 7 days to 28 days, the C-S-H content increased from 3.31% to 5.76%, while the ettringite content increased from 1.41% to 3.54%. Mercury intrusion porosimetry (MIP) and scanning electron microscopy (SEM) analysis revealed that with the extension of curing time, the pores of the stabilized soil become smaller and the structure becomes denser, resulting in an improvement in compressive strength.

Aqueous mineral carbonation of three different industrial steel slags: Absorption capacities and product characterization

Heavy carbon industries produce solid side stream materials that contain inorganic chemicals like Ca, Na, or Mg, and other metals such as Fe or Al. These inorganic compounds usually react efficiently with CO2 to form stable carbonates. Therefore, using these side streams instead of virgin chemicals to capture CO2 is an appealing approach to reduce CO2 emissions. Herein, we performed an experimental study of the mineral carbonation potential of three industrial steel slags via aqueous, direct carbonation. To this end, we studied the absorption capacities, reaction yields, and physicochemical characteristics of the carbonated samples. The absorption capacities and the reaction yields were analyzed through experiments carried out in a reactor specifically designed to work without external stirring. As for the physicochemical characterization, we used solid-state Fourier Transform Infrared Spectroscopy (FTIR), X-ray diffraction (XRD), and scanning electron microscope (SEM). Using this reactor, the absorption capacities were between 5.8 and 35.3 g/L and reaction yields were in the range of 81-211 kg CO2/ton of slag. The physicochemical characterization of the solid products with solid FTIR, XRD and SEM indicated the presence of CaCO3. This suggests that there is potential to use the carbonated products in commercial applications.

Study of a Fire-Resistant Plate Containing Fly Ashes Generated from Municipal Waste Incinerator: Fire and Mechanical Characteristics and Environmental Life Cycle Assessment

The recycling of fly ash from municipal solid waste incineration is currently a global issue. This work intends to examine the viability of a novel recycling alternative for fly ashes as a component of fire-resistant plates. To lessen the quantity of heavy metal leaching, the fly ash was utilized after being washed using a water/fly ash ratio of 2 for one hour. Subsequently, an inexpensive, straightforward molding and curing process was used to create a plate, with a composition of 60%wt of MSWI-FA, 30%wt of gypsum, 0.5%wt of glass fiber and 9.5%wt of vermiculite. The plate exhibited high fire resistance. Furthermore, it demonstrated compression, flexural strength and surface hardness slightly lower than the requirements of European Standards. This allows for manufacturing plates with a high washed MSWI-FA content as fire protection in firewalls and doors for homes and commercial buildings. A Life Cycle Assessment was carried out. The case study shows that a 60% substitution of gypsum resulted in an environmental impact reduction of 8-48% for all impact categories examined, except four categories impacts (marine eutrophication, human toxicity (cancer), human non-carcinogenic toxicity and water depletion, where it increased between 2 and 718 times), due to the previous washing of MSWI-FA. When these fly ashes are used as a raw material in fire-resistant materials, they may be recycled and offer environmental advantages over more conventional materials like gypsum.

Synthesis of layered double hydroxides from municipal solid waste incineration fly ash for heavy metal adsorption

The process of urbanization has resulted in a continuous growth of the production of municipal solid waste, consequently leading to the increase of municipal solid waste incineration fly ash (MSWI FA) over time. This has prompted the need for effective disposal and value-added utilization strategies for MSWI FA. In this study, a hydrothermal method was employed to synthesize CaAl layered double hydroxides (LDHs) using MSWI FA as the raw material. The main objective was to investigate how different synthesis parameters affect the crystallinity of the layered bimetallic hydroxides. Subsequently, the synthesized LDHs were characterized using various techniques such as BET, SEM, XRD, FT-IR, and XPS. The results revealed the presence of calcium and aluminum cations in the interlayer region of the synthesized material, with chloride ions, sulfate ions, and acetate ions being the predominant anions. Moreover, the formation of LDHs presents an effective approach for the self-purification of leachates derived from MSWI FA. The LDHs exhibited excellent adsorption capacity for Cd2+ and Cu2+ in wastewater, with maximum values of 730 mg·g-1 and 446 mg·g-1, respectively. The adsorption mechanisms involved isomorphous substitution, complexation, as well as the precipitation of hydroxides or interlayer anions. This method presents a novel approach for effectively utilizing MSWI FA to produce environmentally friendly value-added adsorbents.

Synthesis of cordierite using municipal solid waste incineration fly ash as one additive for enhanced catalytic oxidation of volatile organic compounds

Municipal solid waste incineration (MSWI) fly ash is a hazardous waste, which needs various recycling in order to reach "net-zero waste". This work aimed to synthesize cordierite using MSWI fly ash as one additive and investigate influence of the additive on properties of the cordierite. As a result, the cordierite was successfully synthesized when the additive weight ratio was <15 % and the synthesis strategy was universally feasible for 14 kinds of different MSWI fly ashes. As a heat accumulator, the cordierite attained compressive strength of 42.1 MPa, water absorption of 26 %, bulk density of 1.87 g·cm-3, and open porosity of 47 %. After five cycles of thermal impact at 1200 °C, the strength was only decreased by 15 %. These properties were comparable to a commercial cordierite. As a catalyst carrier, after loading Mn and Cu species, the cordierite removed 100 % of toluene at 250 °C. In comparison, a commercial cordierite only got a removal of 34.4 %. The enhanced activity was attributed to co-existing spinel and bytownite as well as imbedded Zn and Cu in the MSWI fly ash-added cordierite. Therefore, this work devotes to hazardous recycling, green development, and cycled economy.

Bidirectional Catalysis Disintegration and Mineral Polymerization via Endogenous Iron(III) from Iron-Rich Sludge in Synergy with Waste Incineration Fly Ash

To enhance the utilization of solid waste in cement kiln co-processing, this study analyzed the multifaceted synergy of pyrolysis and mineralization processes of iron-rich sludge (SS) and waste incineration fly ash (FA) at optimal blending ratios. Based on the physicochemical properties of SS and co-pyrolysis experiments, it was found that Fe acted as a positive catalyst in pyrolysis between 700 and 1000 °C, while the endogenous polymerization effect of Fe(III) mineral groups dominated above 800 °C. Additionally, the study investigated the solidification and migration of heavy metals and the transformation of harmful elements (S, Cl, and P). Results indicated that the best mixture ratios for SS and FA were 6:4 and 9:1, respectively, and synergistic pyrolysis and mineral co-curing effects were observed in the pyrolysis temperature range of 50-1000 °C. The synergy between SS and FA allowed for the decomposition and solidification of harmful organic components and heavy metals, reducing environmental risks. Furthermore, in actual production, by mixing 100 tons of SS and FA with Portland cement with a daily output of 2500 tons, the compressive strength during early hydration stages can reach 34.52 MPa on the third day, exceeding the highest performance of Portland cement (62.5R) strength index specified in the standard.

Co-disposal of municipal solid waste incineration bottom ash (MSWIBA) and steel slag (SS) to improve the geopolymer materials properties

In previous studies, municipal solid waste incineration bottom ash (MSWIBA) exhibited low compressive strength when made into geopolymer materials due to the lack of active Ca. The introduction of steel slag (SS) not only supplements MSWIBA with active Ca, but also enables further treatment of SS, an underutilized solid waste. In this study, mechanical properties, XRD, TGA, FTIR and MIP are the means to evaluate this binary geopolymer. The heavy metal leaching concentration of this geopolymer was used as a basis for assessing its environmental impact. The results show that the introduction of SS helps to improve the compressive strength of geopolymers. The introduction of SS supplements the active Ca and promotes the production of C-(A)-S-H gels. Increasing the alkali doping on this basis contributes to the dissolution of active substances in MSWIBA and SS and promotes the generation of silica-aluminate gels, which likewise contributes to the development of compressive strength of geopolymers. The activation of MSWIBA by alkali can be used as an aluminum removal process, which can reduce the volume of harmful pores in the geopolymer. The solidification efficiency of heavy metals after the introduction of SS can be>90%.

Regional CO2 accounting and market layout of incinerator fly ash management in China

The reduction of greenhouse gas (GHG) emissions from solid waste incinerator fly ash (IFA) management attracts growing interests since China's zero-waste plan and carbon peak/neutral goals. Herein, provincial GHG emissions from four demonstrated IFA reutilization technologies in China were estimated after analyzing IFA spatial-temporal distribution. Results indicate that technologies transition (landfilling-to-reutilization) could reduce GHG except for glassy slag production. IFA to cement option could potentially realize negative GHG emissions. Spatial GHG variation drivers in IFA management were recognized as provincial-different IFA composition and power emission factors. IFA management options were recommended provincially after weighting local development goals related to GHG reduction and economic benefits. Baseline scenario analysis shows that China's IFA industry would reach carbon peak in 2025 (5.02 Mt). 2030's GHG reduction potential (6.12 Mt) is equivalent to that of absorbed CO₂ by 340 million trees annually. Overall, this research could contribute to illustrating future market layout complying with carbon peaking.

Physical properties, chemical composition, and toxicity leaching of incineration fly ash by multistage water washing

Incineration fly ash contains a large amount of chloride, which limits the scope of its resource utilization. Water washing effectively removes chlorides and soluble substances, increasing the ability to dispose of them. The properties of incineration fly ash after multi-level water washing have been studied, providing theoretical guidance for the safe disposal of water-washed ash at all levels. Taking a practical project as an example, this paper analyzed the impact of three-stage countercurrent water washing on the physicochemical properties and toxicity leaching of incineration fly ash with different washing grades by XRD, BET, XRF, SEM, and ICP-MS. The results showed that with the improvement of washing grade, the removal rate of chloride ions was more than 86.96%. However, due to the removal of soluble substances, dioxins enriched from 98 ng-TEQ/kg of raw ash to 359 ng-TEQ/kg of tertiary washed incineration fly ash. Cr, Cu, and Zn also increased from 40.35 mg/L, 356.55 mg/L, and 3290.58 mg/L of raw ash to 136.30 mg/L, 685.75 mg/L, and 5157.88 mg/L, respectively. Pozzolanic activity had increased from 40.56% of the raw ash to 74.12% of the tertiary-washed incineration fly ash. There was no risk of excessive heavy metal leaching, and the dioxin content was lower than the raw ash in the primary washed incineration fly ash. After multi-stage water washing, incineration fly ash accumulated heavy metals, so more attention must be paid to the issue of heavy metal content in the safe disposal process.

Properties of Composites Based on Recycled Polypropylene and Silico-Aluminous Industrial Waste

There is an ever-growing interest in recovering and recycling waste materials due to their hazardous nature to the environment and human health. Recently, especially since the beginning of the COVID-19 pandemic, disposable medical face masks have been a major source of pollution, hence the rise in studies being conducted on how to recover and recycle this waste. At the same time, fly ash, an aluminosilicate waste, is being repurposed in various studies. The general approach to recycling these materials is to process and transform them into novel composites with potential applications in various industries. This work aims to investigate the properties of composites based on silico-aluminous industrial waste (ashes) and recycled polypropylene from disposable medical face masks and to create usefulness for these materials. Polypropylene/ash composites were prepared through melt processing methods, and samples were analyzed to get a general overview of the properties of these composites. Results showed that the polypropylene recycled from face masks used together with silico-aluminous ash can be processed through industrial melt processing methods and that the addition of only 5 wt% ash with a particle size of less than 90 µm, increases the thermal stability and the stiffness of the polypropylene matrix while maintaining its mechanical strength. Further investigations are needed to find specific applications in some industrial fields.

Selection, Identification and Functional Performance of Ammonia-Degrading Microbial Communities from an Activated Sludge for Landfill Leachate Treatment

The increasing amounts of municipal solid waste and their management in landfills caused an increase in the production of leachate, a liquid formed by the percolation of rainwater through the waste. Leachate creates serious problems to municipal wastewater treatment plants; indeed, its high levels of ammonia are toxic for bacterial cells and drastically reduce the biological removal of nitrogen by activated sludge. In the present work, we studied, using a metagenomic approach based on next-generation sequencing (NGS), the microbial composition of sludge in the municipal wastewater treatment plant of Porto Sant'Elpidio (Italy). Through activated sludge enrichment experiments based on the Repetitive Re-Inoculum Assay, we were able to select and identify a minimal bacterial community capable of degrading high concentrations of ammonium (NH₄⁺-N ≅ 350 mg/L) present in a leachate-based medium. The analysis of NGS data suggests that seven families of bacteria (Alcaligenaceae, Nitrosomonadaceae, Caulobacteraceae, Xanthomonadaceae, Rhodanobacteraceae, Comamonadaceae and Chitinophagaceae) are mainly responsible for ammonia oxidation. Furthermore, we isolated from the enriched sludge three genera (Klebsiella sp., Castellaniella sp. and Acinetobacter sp.) capable of heterotrophic nitrification coupled with aerobic denitrification. These bacteria released a trace amount of both nitrite and nitrate possibly transforming ammonia into gaseous nitrogen. Our findings represent the starting point to produce an optimized microorganisms's mixture for the biological removal of ammonia contained in leachate.

Rare-Earth Elements Extraction from Low-Alkali Desilicated Coal Fly Ash by (NH4)2SO4 + H2SO4

Coal fly ash (CFA) obtained from pulverized coal furnaces is a highly refractory waste that can be used for alumina and rare-earth elements (REEs) extraction. The REEs in this type of CFA are associated with a mullite and amorphous glassy mass that forms a core-shell structure. In this research, it was shown that complete dissolution of amorphous aluminosilicates from the mullite surface with the formation of the low-alkali mullite concentrate prior to sulfuric acid leaching with the addition of (NH₄)₂SO₄ helps to accelerate the extraction of REEs. The extraction degree of Sc and other REEs reaches 70-80% after 5 h of leaching at 110 °C and acid concentration of 5 M versus less than 20% for the raw CFA at the same conditions. To study the leaching kinetics of the process, the effects of temperature (90-110 °C), liquid-to-solid ratio (5-10), and leaching time (15-120 min) on the degrees of Al and rare-earth elements (REEs) extraction were evaluated. After 120 min of leaching at 110 °C and L/S ratio = 10, the extraction of Al was found to be lower than 30%. At the same time, total REEs (TREE) and Fe extraction were greater than 60%, which indicates that a part of the TREE was transferred into the acid soluble phase. After leaching, the residues were studied by laser diffraction (LD), X-ray diffraction (XRD), X-ray fluorescence (XRF), and scanning electron microscopy (SEM-EDS) to evaluate the leaching mechanism and the solubility of Al- and Fe-containing minerals, such as mullite, hematite, and amorphous aluminosilicate.