Coupled microwave hydrothermal dechlorination and geopolymer preparation for the solidification/stabilization of heavy metals and chlorine in municipal solid waste incineration fly ash

Machine learning-based prediction of heavy metal immobilization rate in the solidification/stabilization of municipal solid waste incineration fly ash (MSWIFA) by geopolymers

Geopolymer is an environmentally friendly solidification/stabilization (S/S) binder, exhibiting significant potential for immobilizing heavy metals in municipal solid waste incineration fly ash (MSWIFA). However, due to the diversity in geopolymer raw materials and heavy metal properties, predicting the heavy metal immobilization rate proves to be challenging. In order to enhance the application of geopolymers in immobilizing heavy metals in MSWIFA, a universal method is required to predict the heavy metal immobilization rate. Therefore, this study employs machine learning to predict the heavy metal immobilization rate in S/S of MSWIFA by geopolymers. A gradient boosting regression (GB) model with superior performance (R2 = 0.9214) was obtained, and a graphical user interface (GUI) software was developed to facilitate the convenient accessibility of researchers. The feature categories influencing heavy metal immobilization rate are ranked in order of importance as heavy metal properties > geopolymer raw material properties > curing conditions > alkali activator properties. This study facilitates the rapid prediction, improvement, and optimization of heavy metal immobilization in S/S of MSWIFA by geopolymers, and also provides a theoretical basis for the resource utilization of industrial solid waste, contributing to the environmental protection.

Medical waste incineration fly ash-based magnesium potassium phosphate cement: Calcium-reinforced chlorine solidification/stabilization mechanism and optimized carbon reduction process strategy

The traditional solidification/stabilization (S/S) technology, Ordinary Portland Cement (OPC), has been widely criticized due to its poor resistance to chloride and significant carbon emissions. Herein, a S/S strategy based on magnesium potassium phosphate cement (MKPC) was developed for the medical waste incineration fly ash (MFA) disposal, which harmonized the chlorine stabilization rate and potential carbon emissions. The in-situ XRD results indicated that the Cl- was efficiently immobilized in the MKPC system with coexisting Ca2+ by the formation of stable Ca5(PO4)3Cl through direct precipitation or intermediate transformation (the Cl- immobilization rate was up to 77.29%). Additionally, the MFA-based MKPC also demonstrated a compressive strength of up to 39.6 MPa, along with an immobilization rate exceeding 90% for heavy metals. Notably, despite the deterioration of the aforementioned S/S performances with increasing MFA incorporation, the potential carbon emissions associated with the entire S/S process were significantly reduced. According to the Life Cycle Assessment, the potential carbon emissions decreased to 8.35 × 102 kg CO2-eq when the MFA reached the blending equilibrium point (17.68 wt.%), while the Cl- immobilization rate still remained above 65%, achieving an acceptable equilibrium. This work proposes a low-carbon preparation strategy for MKPC that realizes chlorine stabilization, which is instructive for the design of S/S materials.

Microwave hydrothermal sulfuric acid leaching of spent cathode carbon from aluminum electrolysis for high efficiency removal of insoluble calcium fluoride

Toxic substances, like fluoride salts present in spent cathode carbon (SCC), have been a great risk to the environment and public health. Our approach involves alkali leaching to eliminate soluble fluoride, followed by microwave hydrothermal acid leaching to efficiently remove insoluble CaF2 from SCC. The optimized conditions, including a temperature of 353 K, a solid-liquid ratio of 1:20, and a 60-minute reaction time, resulted in an impressive 95.6 % removal of fluoride from SCC. Various characterization techniques were employed to analyze the composition, micro-morphology, and elemental content of the materials before and after the leaching process. Furthermore, critical process parameters on the leaching separation of insoluble CaF2 during microwave hydrothermal acid leaching were systematically investigated. The study removal mechanism revealed the transformation of insoluble CaF2 in the process of microwave oxidation insertion-hydrothermal acid leaching for SCC. The kinetic characteristics of the two-stage leaching process of CaF2 at different temperatures were analyzed according to the shrinkage kernel model. The results indicate that the two-stage leaching process of CaF2 is affected by mixing control and by diffusion control, severally. The expansion of the graphite flake layer of SCC through oxidative intercalation was identified as a critical process for the thorough removal of CaF2. Microwave hydrothermal acid leaching demonstrated a 17 % improvement over traditional hydrothermal acid leaching within the same reaction time, showcasing a noteworthy enhancement in fluoride removal. Consequently, the microwave oxidizing intercalation-hydrothermal acid leaching treatment of SCC, as explored in this study, offers an effective approach for achieving deep defluoridation of SCC.

Highly efficient carbonation and dechlorination using flue gas micro-nano bubble for municipal solid waste incineration fly ash pretreatment and its applicability to sulfoaluminate cementitious materials

Cement production is a primary source of global carbon emissions. As a hazardous waste, municipal solid waste incineration fly ash (MSWI-FA) can be pretreated as a cementitious and effective carbon capture material. This study proposes an efficient carbonation dechlorination pretreatment and resource recovery strategy using flue gas micro-nano bubble (MNB) to wash MSWI-FA. The results showed that the flue gas MNB water washing reaction solution inhibited CaCO3 boundary layer blocking and adsorption on NaCl and KCl leaching. Under low water-to-solid ratio and CO2 concentration conditions, two-step washing reduced the MSWI-FA chlorine content to <1%, improving the dechlorination effect by 19.72% compared to conventional carbonation. The flue gas MNB water accelerated the precipitation of Ca2+ and Ca(ClO)2 in the form of calcite. The higher the CO2 concentration in the flue gas MNB, the better the fragmentation and purification of the MSWI-FA shell, leading to improved dechlorination and CO2 fixation. Under optimized conditions, the mean particle size of MSWI-FA decreased by 47.82%, and the CO2 fixation rate reached 73.80%, with a 58.35% increase in the washing carbonation rate. MSWI-FA pretreated by flue gas MNB washing was used as both the raw material and supplementary cementitious material for sulfoaluminate cementitious (SAC) material, exhibiting excellent compressive strength and heavy metal stabilization. The maximum compressive strength of the MSWI-FA-based SAC material cured for 28 d reached 130 MPa. Cr leaching was inhibited with increased hydration time, and the leaching concentration was far below the standard limit.

Unraveling the cation adsorption of geopolymer binder: A molecular dynamics study

Geopolymers play a significant role in remediation of heavy metal contamination and are attracting increasing interests. Sodium aluminosilicate hydrate (NASH) is the prime hydration substance of geopolymers which exhibits excellent adsorption capacity, however, the mechanism of metal cation adsorption at the NASH interface remains unclear. In this study, the adsorption behavior of cations at the NASH interface was investigated in depth, and the effects of Si/Al ratios, ion concentration and ion type on adsorption behavior were also analyzed. Furthermore, three Si/Al ratio models of NASH gel were modified and developed by molecular dynamics simulation, and validated by experiments. The result showed that electrostatic attraction and ion exchange played the major role in adsorbing three cations on the surface of NASH gel. For cations with the same charge number, ionic radius was inversely proportional to the cation exchange and adsorption capacity. Cations with lower ionic potential, among those with different charge numbers, were easier to be adsorbed onto the NASH surface. Therefore, the adsorption capacity of NASH for the three adsorbents was in the order of Na⁺ > Cs⁺ > Pb²⁺. The adsorption capacity of NASH gel for cations increased with the increasing of Al/Si and decreased with the increasing of cation concentration, which was attributed to the increased electrostatic attraction on the NASH surface and the limited number of adsorption sites. The derived microstructure and dynamics information are beneficial for profoundly understanding the adsorption mechanisms of geopolymers on cations.

Preparation of magnesium potassium phosphate cement from municipal solid waste incineration fly ash and lead slag co-blended: Ca-induced crystal reconstruction process and Pb-Cl synergistic solidification mechanism

Higher chlorine (Cl) content than lead (Pb) content in municipal solid waste incineration fly ash (MSWIFA) impeded the practical application of Pb₅(PO₄)₃Cl-derived magnesium potassium phosphate cement (MKPC) preparation strategy. Herein, Pb/Ca-rich lead slag (LS) was co-blended with MSWIFA to prepare MKPC for the synergistic treatment of both two solid wastes and the Pb-Cl solidification. The results showed that the resulting 15-15 (15 wt% MSWIFA and 15 wt% LS incorporation) sample achieved 25.44 MPa compressive strength, and Pb and Cl leaching toxicity was reduced by 99.18 % and 92.80 %, respectively. The X-ray diffraction (XRD) and transmission electron microscopy (TEM) analyses showed that Pb²⁺, Ca²⁺, phosphate and Cl^- formed Pb_xCa_5-x(PO₄)₃Cl in samples. The formation of Pb_xCa_5-x(PO₄)₃Cl was also demonstrated by the high-angle annular dark field scanning transmission electron microscope (HAADF-STEM), while differences in the lattice characteristics of Pb_xCa_5-x(PO₄)₃Cl and Pb₅(PO₄)₃Cl were found. In-situ XRD indicated that Ca²⁺ accelerated the transformation of Pb²⁺ to Pb₅(PO₄)₃Cl. After co-precipitating with Ca²⁺ to form Pb_xCa_5-x(PO₄)₃Cl, Pb²⁺ continuously substituted Ca²⁺ to eventually transform to Pb₅(PO₄)₃Cl. This work informs the synergistic treatment of MSWIFA and LS and offers new insights into the reaction mechanism between Pb²⁺, phosphate and Cl^- under Ca²⁺ induction.