Investigating the synergistic effects of magnesia-coal slag based solid waste cementitious materials and its basic characteristics as a backfill material

Resource utilization of stone waste and loess to prepare grouting materials

Loess, a terrestrial clastic sediment, is formed essentially by the accumulation of wind-blown dust, while stone waste (SW) is an industrial waste produced during stone machining. Utilising loess and SW to prepare environmentally-friendly supplementary cementitious materials can not only address environmental issues caused by solid waste landfills but also meet the demand of reinforcement of coal-seam floor aquifer for grouting materials. In this paper, the effects of the loess/SW mass ratio and calcination temperature on the transformation of calcined products are investigated and their pozzolanic activities are evaluated. The workability, environmental impact and cost of grouting materials based on cement and calcined products are also assessed. Experimental results reveal that higher temperatures favour the formation of free lime and periclase, which tend to be involved in solid-state reactions. Higher temperature and loess/SW mass ratio strengthens the diffraction peaks of dodecalcium hepta-aluminate (C12A7), dicalcium ferrite (C2F) and dicalcium silicate (C2S). The clay minerals in loess become completely dehydroxylated before 825 °C, generating amorphous SiO2 and Al2O3. Covalent Si-O bonds are interrupted and that disordered silicate networks are generated in the calcined products, which is confirmed by the increased strength of the Si29 resonance region at -60 ppm to -80 ppm. Although co-calcined loess and SW contain the most four-fold aluminium at 950 °C, recrystallisation depresses the pozzolanic activity. Hence, the loess/SW sample designated LS2-825 exhibits the better hydration activity. Additionally, grouting materials composed of cement and LS2-825 exhibit good setting times, fluidity, strength and a low carbon footprint in practical engineering applications, and they also provide the additional benefit of being cost effective.

Co-treatment of steel slag and oil shale waste in cemented paste backfill: Evaluation of fresh properties, microstructure, and heavy metals immobilization

The environmentally sustainable treatment of steel slag (SS) and oil shale waste (OSW) is a significant concern in the field of industrial development. The mining industry also faces challenges related to the high costs and carbon emissions associated with ordinary Portland cement (OPC), leading to environmental pollution. To address these challenges, this study aimed to develop a cost-effective and environmentally friendly binder for cemented paste backfill (CPB) by utilizing SS and calcined oil shale waste (COSW) as primary precursors. Extensive investigations were conducted to evaluate the properties of the CPB sample with varying COSW content, including rheological properties, mechanical strength, and microstructure. The binder sample was comprehensively characterized using isothermal calorimetric analysis, X-ray diffraction (XRD), thermogravimetry (TG), and scanning electron microscopy (SEM). Based on systematic experimentation, an optimal blend ratio for the binder was determined, consisting of 60 wt% SS, 15 wt% COSW, 15 wt% phosphogypsum (PG), and 10 wt% OPC. The exceptional performance of the binder was attributed to the substantial formation of precipitated ettringite (AFt), resulting in a more compact structure and improved mechanical strength. Additionally, a sequential extraction test revealed that the heavy metals in the CPB sample were mainly present in the residual fraction, demonstrating the effective immobilization of heavy metals by the binder.

High-value utilization of modified magnesium slag solid waste and its application as a low-carbon cement admixture

A large amount of magnesium slag solid waste, insufficient comprehensive disposal capacity, high disposal costs, and uncertain environmental stability hinder the low-carbon, green, and sustainable development of magnesium and magnesium alloy smelting. Therefore, this study proposed a high-quality, large-scale, and industrialized disposal method for modified magnesium slag (MMS). Through relevant experimental tests and microscopic characterization methods (physical and chemical performance, hydration heat, resistivity, and microstructure tests), the physical and chemical properties, curing mechanism, and social benefits of MMS low-grade magnesium slag were investigated. The physical and chemical properties, curing mechanism, and social benefits of modified magnesium slag low-carbon Portland cement (MMSPC) produced by MMS as a cement admixture were elucidated. The results showed that (1) the physical and chemical properties of MMSPC met the requirements of the GB 175-2007 "General Portland Cement" standard. (2) A significant difference was observed in the early hydration heat release of fresh MMSPC slurry, confirming a hydration composite effect between MMS and clinker, which was also the key reaction mechanism of MMS replacing clinker to produce MMSPC. (3) The resistivity of MMSPC increased, decreased, and then increased with time, which was mainly controlled by the settling of the aggregate, the dissolution of the binder, and the hydration reaction of the system. However, the variation in resistivity with time and value was influenced by the mixing ratio of the system. (4) MMSPC could also offer certain environmental and economic benefits. Carbon emissions per ton of cement produced were reduced by 7.95%, and the total cost per ton of cement produced was reduced by more than 10%. This study provided a theoretical basis for the high-value disposal of MMS and the reduction of carbon emissions in the cement industry.

Lithium Slag and Solid Waste-Based Binders for Cemented Lithium Mica Fine Tailings Backfill

To mitigate the adverse effects of fine-grained lithium mica tailings and other solid wastes generated from the extraction of lithium ore mining, as well as the limitations of traditional cement-based binders for lithium mica fine tailings, this study explores the feasibility of using a binder composed of ordinary Portland cement, lithium slag, fly ash, and desulfurization gypsum to stabilize lithium fine tailings into cemented lithium tailings backfill. Compared with traditional cementitious binders, an extensive array of experiments and analyses were conducted on binders formed by various material proportion combinations, employing uniaxial compressive strength tests, microstructural morphology, grayscale analyses, and flowability tests. The results show the following: (1) In this study, an LSB binder exhibiting superior mechanical properties compared to traditional cementitious binders was identified, with an optimal OPC:LS:FA:DG ratio of 2:1:1:1. (2) In the context of cemented lithium mica fine tailings, the LSB-CLTB material exhibits higher unconfined compressive strength and lower self-weight compared to OPC-CLTB materials. At a binder content of 10 wt%, the UCS values achieved by the LSB-CLTB material at curing periods of 7 days, 14 days, and 28 days are 0.97 MPa, 1.52 MPa, and 2.1 MPa, respectively, representing increases of 40.6%, 34.5%, and 44.8% over the compressive strength of OPC-based materials under the same conditions. (3) The LSB binder not only exhibits enhanced pozzolanic reactivity but also facilitates the infilling of detrimental pores through its inherent particle size and the formation of AFt and C-(A)-S-H gels via hydration reactions, thereby effectively improving the compressive strength performance of fine-grained tailings backfill.

Long-term leaching characteristics of heavy metals from bauxite tailing slurry-based geopolymer backfill: experimental and numerical simulation studies

This study aimed to evaluate the potential of replacing fly ash (FA) with bauxite tailing (BT) slurry for geopolymer synthesis and investigate the long-term leaching behaviour of BT slurry/FA geopolymers (BFGs) for heavy metal immobilisation. The mechanical properties and heavy metal immobilisation efficiency of BFGs were tested, and numerical simulations were conducted to assess their environmental impact as a backfill material. The results showed that the incorporation of 5 Wt.% BT increased the early compressive strength of the geopolymer without any additional treatment. A small quantity of Cu2+ improved the mechanical strength, while excess heavy metals harmed the geopolymer. Heavy metal immobilisation efficiency decreased with increased heavy metal addition and exceeded 99.9% for Pb2+ and Cu2+ when simulating acid rain leachate. The modified Elovich equation described the leaching kinetics of Cu2+ well, and the leaching rate decreased with time. Numerical analysis indicated that Cu2+ leaching from landfill leachate occurred in three phases, with an initial increase followed by a gradual decrease, stabilisation, and diffusion into the surrounding soil layer. This study provides insight into the material's long-term stability and environmental performance, offering a scientific basis for relevant engineering applications.HighlightsDirect utilisation of unprocessed tailing slurry to synthesise geopolymer.The leaching pattern of Pb2+ and Cu2+ under acidic conditions was explored.The modified Elovich equation effectively describes the leaching kinetics of Cu2+.The environmental impact of bauxite tailings slurry-based geopolymers was evaluated.