Recovery of Vitamin B12 and cephalosporin-C from aqueous solutions by adsorption on non-ionic polymeric adsorbents

An Adsorption Based Downstream Processing Approach for Penicillin V from a Penicillium chrysogenum BIONCL I22 Culture Filtrate

Penicillin V (phenoxy methyl penicillin) is highly sought after among natural penicillins because of its exceptional acid stability and effectiveness against common skin and respiratory infections. Given its wide-ranging therapeutic uses, there is a need to establish a greener method for its maximum recovery to reduce the carbon footprint. Here, we have identified and validated optimized operational conditions for resin-based penicillin V recovery. It was observed that Amberlite XAD4 had the highest penicillin V hydrophobic adsorption capacity among the other screened resins. Kinetic and isothermal studies using linear and nonlinear regression analysis showed that the adsorption process well fitted with pseudo-second-order kinetics (R 2 = 0.9816) and the Freundlich adsorption isotherm model (R 2 = 0.9871). Adsorption equilibrium was attained within 4 h, while maximum adsorption was observed at 3 mg/mL penicillin V concentration. Furthermore, the optimized extraction protocol was compared with the conventional butyl acetate-based downstream processing. Under optimum conditions resin-based penicillin V recovery was 2-fold higher as compared to the solvent extraction method and the resin could be reused for over six cycles without compromising the yield. These findings signify substantial progress toward the development of an environmentally sustainable approach for penicillin V recovery and a potentially viable method for extractive fermentation.

Optimization of the production process for the anticancer lead compound illudin M: downstream processing

Background

Secondary metabolites have played a key role as starting points for drug development programs due to their often unique features compared with synthetically derived molecules. However, limitations related to the discovery and supply of these molecules by biotechnological means led to the retraction of big pharmaceutical companies from this field. The reasons included problems associated with strain culturing, screening, re-discovery, purification and characterization of novel molecules from natural sources. Nevertheless, recent reports have described technical developments that tackle such issues. While many of these reports focus on the identification and characterization of such molecules to enable subsequent chemical synthesis, a biotechnological supply strategy is rarely reported. This may be because production processes usually fall under proprietary research and/or few processes may meet the requirements of a pharmaceutical development campaign. We aimed to bridge this gap for illudin M—a fungal sesquiterpene used for the development of anticancer agents—with the intention to show that biotechnology can be a vital alternative to synthetic processes dealing with small molecules.

Results

We used µL-scale models to develop an adsorption and extraction strategy for illudin M recovery from culture supernatant of Omphalotus nidiformis and these findings were successfully transferred into lab-scale. By adsorbing and eluting the product using a fixed resin-bed we reduced the working volume by ~ 90% and removed the aqueous phase from the process. After a washing step, a highly concentrated illudin M fraction was obtained by isocratic elution with 80% methanol. The fraction was dried and extracted using a water/heptane mixture, enriching illudin M in the heptane phase. From heptane illudin M could be instantly crystalized by concentrating the solution, achieving a final purity > 95%.

Conclusion

We have developed a robust, scalable and low-cost downstream process to obtain highly pure illudin M. By using solid phase extraction we reduced the production of solvent waste. Heptane from the final purification step could be recycled. The reduced amounts of solvents required, and the short purification time render this method a very economic and ecologic alternative to published processes.

Supplementary Information

The online version contains supplementary material available at 10.1186/s12934-022-01886-2.

Core-Shell Molecularly Imprinted Polymers on Magnetic Yeast for the Removal of Sulfamethoxazole from Water

In this work, magnetic yeast (MY) was produced through an in situ one-step method. Then, MY was used as the core and the antibiotic sulfamethoxazole (SMX) as the template to produce highly selective magnetic yeast-molecularly imprinted polymers (MY@MIPs). The physicochemical properties of MY@MIPs were assessed by Fourier-transform infrared spectroscopy (FT-IR), a vibrating sample magnetometer (VSM), X-ray diffraction (XRD), thermogravimetric analysis (TGA), specific surface area (S_BET) determination, and scanning electron microscopy (SEM). Batch adsorption experiments were carried out to compare MY@MIPs with MY and MY@NIPs (magnetic yeast-molecularly imprinted polymers without template), with MY@MIPs showing a better performance in the removal of SMX from water. Adsorption of SMX onto MY@MIPs was described by the pseudo-second-order kinetic model and the Langmuir isotherm, with maximum adsorption capacities of 77 and 24 mg g^-1 from ultrapure and wastewater, respectively. Furthermore, MY@MIPs displayed a highly selective adsorption toward SMX in the presence of other pharmaceuticals, namely diclofenac (DCF) and carbamazepine (CBZ). Finally, regeneration experiments showed that SMX adsorption decreased 21 and 34% after the first and second regeneration cycles, respectively. This work demonstrates that MY@MIPs are promising sorbent materials for the selective removal of SMX from wastewater.

Acetaminophen Removal from Water by Microalgae and Effluent Toxicity Assessment by the Zebrafish Embryo Bioassay

In this work, zebrafish embryo bioassays were performed to assess the efficiency of microalgae in the removal of acetaminophen from water. Chlorella sorokiniana (CS), Chlorella vulgaris (CV) and Scenedesmus obliquus (SO) were the strains used for water treatment. Toxic effects on zebrafish embryo caused by effluents from microalgae treatment were compared with those observed under exposure to experimental solutions with known concentrations of acetaminophen. The three microalgae strains allowed for the reduction of acetaminophen concentration and its toxic effects, but CS was the most efficient one. At the end of the batch culture, a 67% removal was provided by CS with a reduction of 62% in the total abnormalities on the exposed zebrafish embryo. On the other hand, toxic effects observed under exposure to effluents treated by microalgae were alike to those determined for acetaminophen experimental solutions with equivalent concentration. Thus, it may be inferred that microalgae biodegradation of acetaminophen did not involve an increased toxicity for zebrafish embryo.

Zebrafish embryo bioassays for a comprehensive evaluation of microalgae efficiency in the removal of diclofenac from water

This work deals with a preliminary study aimed at evaluating the efficiency of three different microalgae strains, namely Chlorella sorokiniana, Chlorella vulgaris and Scenedesmus obliquus in the bioremediation of diclofenac contaminated water. For this purpose, microalgae were cultured in bubbling column photobioreactors (PBRs) under batch operation until the end of the exponential growth phase. For the three strains, the concentration of diclofenac in the PBRs aquatic medium decreased along microalgae growing, which pointed to biodegradation as the main removal mechanism. Among the three strains, S. obliquus was the most capable to reduce diclofenac concentration (99% removal from an initial concentration of 25,000 μg l^-1). However, such a large removal does not guarantee an efficient treatment since transformation products (TPs) exceeding the concentration and/or toxicity of the parent compound may be generated during biodegradation of diclofenac. Thus, for a comprehensive evaluation of the microalgae treatments efficiency, the final effluents from the PBRs were tested for their effects on the embryonic development of zebrafish. Again, the S. obliquus treatment was the most efficient in the reduction of toxicity, with the corresponding effluents having no effects on the embryo's mortality or abnormalities incidence (at 80 h post fertilization). In any case, for the three strains, the toxicity effects of effluents were equal or lower than those determined for diclofenac solutions with the same concentration. Therefore, it may be stated that, at the end of the batch culture, the removal of diclofenac by the considered strains did not involve the generation of toxic TPs to zebrafish embryos.

Adsorption Separation of Analgesic Pharmaceuticals from Ultrapure and Waste Water: Batch Studies Using a Polymeric Resin and an Activated Carbon

The performance of a polymeric resin (Sepabeads SP207, from Resindion, Binasco, Italy) was compared with that of an activated carbon (GPP20, from Chemviron Carbon, Feluy, Belgium) in the adsorption of acetaminophen and ibuprofen from either ultrapure or waste water. Kinetic and equilibrium adsorption experiments were carried out under batch operation conditions, and fittings of the obtained results to different models were determined. The kinetic experimental results fitted the pseudo-first and -second order equations, and the corresponding kinetic rates evidenced that the pharmaceuticals adsorption was faster onto GPP20 than onto Sepabeads SP207, but was mostly unaffected by the aqueous matrix. The equilibrium results fitted the Langmuir-Freundlich isotherm model. The corresponding maximum adsorption capacity (Qm, mg-1) was larger onto GPP20 (202 mg g-1 ≤ Qm ≤ 273 mg g-1) than onto the polymeric resin (7 mg g-1 ≤ Qm ≤ 18 mg g-1). With respect to the parameter KLF (mg g-1 (mg L-1)-1/n), which points to the adsorbent-adsorbate affinity, greater values were determined for the pharmaceuticals adsorption onto GPP20 than onto Sepabeads SP207. For both adsorbents and pharmaceuticals, neither Qm or KLF were affected by the aqueous matrix.

Selective recovery of acidic and lactonic sophorolipids from culture broths towards the improvement of their therapeutic potential

Sophorolipids (SLs) were produced by Starmerella bombicola. The separation and purification of SLs are a complex process, since they are produced as a mixture of compounds with few structural differences. Solvent extraction is commonly used in downstream processing. In this work, an environmental friendly approach was developed for SLs recovery and purification, based on neutral polymeric sorbents, Amberlite XAD16N^TM, XAD18^TM, and XAD1600N^TM. In batch microassays, key parameters of sorption/desorption process (e.g., contact time, temperature, sorbents, and SLs concentrations) were optimized for separation of acidic and lactonic SLs. Sorption equilibrium was reached after 2-3 h, for all the sorbents tested. Among them XAD1600N^TM showed a higher sorption capacity (q _max 230 mg g^-1), a higher removal (≈100 %) of acidic and lactonic SLs [1 and 2.5 % (w/v)], and the best selectivity. Methanol, ethanol, and acetone were suitable for SLs elution. A selective desorption of SLs was attained with acetonitrile aqueous solutions (v/v): (1) 25 % led to 88.3 % of acidic SLs and (2) 55 % followed by methanol solution (100 %) led to 93.2 % of purified lactonic SLs. This achievement was particularly important regarding SLs potential therapeutic applications, since acidic and lactonic SLs show different biologic activities. In fact, acid SLs show higher virucidal and pro-inflammatory cytokine activity, while lactonic SLs show stronger spermicidal and anti-cancer activity.

Large-scale synthesis of mesoporous carbon microspheres with controllable structure and nitrogen doping using a spray drying method

A low-cost and high-throughput spray drying method was developed to produce mesoporous carbon microspheres with controllable structure and nitrogen doping. The obtained microspheres have spherical morphology, controllable nitrogen doping (0–7 wt%) and large mesopores.

Tertiary amino groups modified macroporous crosslinked poly(styrene-co-divinylbenzene) and its oxidized adsorbent: Synthesis, characterization, and adsorption behavior

Macroporous crosslinked poly(p-vinylphenyltrimethylamine) (PVPTA) and its oxidized adsorbent (OPVPTA) were synthesized and their adsorption behaviors for phenol were comparatively studied in hexane as well as in aqueous solution. The results indicated that the adsorption was enhanced after PVPTA being oxidized, and the adsorption capacity of phenol onto OPVPTA was higher than that onto the commercial Amberlite XAD-4 resin in aqueous solution. The adsorption isotherms in hexane were fitted to Langmuir and Freundlich models, and it was found that the Freundlich model was suitable for characterizing the adsorption, whereas the correlation of the equilibrium adsorption in aqueous solution was linear. The adsorption was very sensitive to the solution pH and the optimum condition was at about the neutral solution. The adsorption thermodynamic parameters were calculated and it revealed that the adsorption was an exothermic, spontaneous, and more ordered process. Investigation of the adsorption mechanism suggested that hydrogen bonding was the primary driving force for the adsorption.

Adsorption properties of tea polyphenols onto three polymeric adsorbents with amide group

Macroporous crosslinked poly(N-methyl-N-p-vinylbenzylacetamide) (PMVBA), poly(N-methyl-N-p-vinylbenzylurea) (PMVBU), and poly(N-methylacrylamide) (PMA) were prepared and their adsorption behaviors for tea polyphenols (TP) were investigated in aqueous solution. The results indicated that their adsorption capacities for TP followed an order as: PMVBU>PMVBA>PMA. The adsorption isotherms were fitted to Freundlich isotherm and adsorption enthalpies were calculated. It was found that Freundlich isotherm was suitable to characterize the adsorption process and their adsorption enthalpies for TP gave the same order as: PMVBU>PMVBA>PMA. Surface energy heterogeneity was analyzed by Do's model and the surface of PMVBU was shown to be the most homogeneous. Analysis of adsorption mechanism suggested that multiple hydrogen bonding, hydrophobic interaction, and pi-pi stacking were responsible for the adsorption of TP onto the adsorbents.