The solvent induced interfiber adhesion and its influence on the mechanical and filtration properties of polyethersulfone electrospun nanofibrous microfiltration membranes

Enhancing Mechanical Properties and Flux of Nanofibre Membranes for Water Filtration

Nanofibres have gained attention for their highly porous structure, narrow pore size, and high specific surface area. One of the most efficient techniques for producing nanofibres is electrospinning. These fibres are used in various fields, including water filtration. Although they possess the ability to filter various components, the fibres generally have low mechanical strength, which can mitigate their performance over time. To address this, studies have focused on enhancing nanofibre membrane strength for water filtration. Previous analyses show that the mechanical properties of nanofibre mats can be improved through solvent vapour treatment, thermal treatment, and chemical crosslinking. These treatments promote interfibre bonding, leading to the improvement of mechanical strength. However, excessive treatment alters nanofibre behaviour. Excessive heat exposure reduces interfibre bonding, while too much solvent vapour decreases pore size and mechanical strength. Thus, a comprehensive understanding of these post-treatments is crucial. This review examines post-treatments aiming to increase the mechanical strength of nanofibre mats, discussing their advantages and disadvantages. Understanding these treatments is essential for optimising nanofibre membrane performance in water filtration and other applications.

Nanomagnetite- and Nanotitania-Incorporated Polyacrylonitrile Nanofibers for Simultaneous Cd(II)- and As(V)-Ion Removal Applications

This work reports the fabrication of nanomagnetite- and nanotitania-incorporated polyacrylonitrile nanofibers (MTPANs) by an electrospinning process, which has the potential to be used as a membrane material for the selective removal of Cd(II) and As(V) in water. The fiber morphology was characterized by scanning electron microscopy (SEM). The incorporation of nanomagnetite and nanotitania in the composite fiber matrix was confirmed by energy-dispersive X-ray spectroscopy (EDX), X-ray diffraction (XRD), and Fourier transform infrared (FT-IR) spectroscopy. The fibers doped with nanomagnetite and nanotitania (MPAN and TPAN fibers, respectively), as well as MTPAN and neat polycrylonitrile (PAN) fibers, after thermally stabilizing at 275 °C in air, were assessed for their comparative As(V)- and Cd(II)-ion removal capacities. The isotherm studies indicated that the highest adsorption of Cd(II) was shown by MTPAN, following the Langmuir model with a q m of 51.5 mg/m2. On the other hand, MPAN showed the highest As(V)adsorption capacity, following the Freundlich model with a K F of 0.49. The mechanism of adsorption of both Cd(II) and As(V) by fibers was found to be electrostatically driven, which was confirmed by correlating the point of zero charges (PZC) exhibited by fibers with the pH of maximum ion adsorptions. The As(V) adsorption on MPAN occurs by an inner-sphere mechanism, whereas Cd(II) adsorption on MTPAN is via both surface complexation and an As(V)-assisted inner-sphere mechanism. Even though the presence of coexistent cations, Ca(II) and Mg(II), has been shown to affect the Cd(II) removal by MTPAN, the MTPAN structure shows >50% removal efficiency even for minute concentrations (0.5 ppm) of Cd(II) in the presence of high common ion concentrations (10 ppm). Therefore, the novel polyacrylonitrile-based nanofiber material has the potential to be used in polymeric filter materials used in water purification to remove As(V) and Cd(II) simultaneously.

Evaluation of the Photocatalytic Activity and Anticorrosion Performance of Electrospun Fibers Doped with Metallic Oxides

This paper reports the development and characterization of a multifunctional coating that combines anticorrosion and photocatalytic properties, deposited by means of the electrospinning technique. In the first step, a functional electrospun fiber mat composed of poly(acrylic acid) (PAA) and β-cyclodextrin (β-CD) was obtained, showing high water insolubility and great adhesion increased by means of a thermal crosslinking process (denoted as PAA + β-CD). In the second step, the fibers were doped with particles of titanium dioxide (denoted as PAA + β-CD/TiO₂) and titanium dioxide plus iron oxide (denoted as PAA + β-CD/TiO₂/Fe₂O₃). The morphology and fiber diameter of the electrospun mats were evaluated by using confocal microscopy, whereas the presence of the metal oxides in the electrospun fibers was corroborated by scanning electron microscopy (SEM) and X-ray fluorescence (XRF), respectively. In addition, electrochemical tests in saline solution revealed that the sample composed of PAA + β-CD/TiO₂/Fe₂O₃ showed the highest corrosion protection efficiency of all the samples, which was directly associated to lower corrosion current density and higher corrosion potential. Furthermore, the paper reports a novel approach to in situ determination of methylene blue (MB) degradation onto the coating. The results revealed complete degradation of MB, which is perfectly appreciated by total discoloration of the film in the irradiated zone (from bluish to a white spot). The main conclusions of this research are the efficiency of the electrospun system PAA + β-CD/TiO₂/Fe₂O₃ for developing photocatalytic activity and corrosion protection and the utility of the dry MB discoloration tests to evaluate photocatalytic activity.

Transport Analysis of Anti-Wetting Composite Fibrous Membranes for Membrane Distillation

Composite electrospun fibrous membranes are widely studied for the application of membrane distillation. It is an effective approach to enhance the membrane distillation performance in terms of anti-wetting surface and permeate flux by fabricating composite fibrous membranes (CFMs) with a thin skin layer on a thick supporting layer. In this work, various membranes prepared with different pore sizes and porosities by polyacrylonitrile and polyvinylpyrrolidone were prepared. The membrane characteristics and membrane distillation performance were tested. The mass transfer across the membranes was analyzed experimentally and theoretically in detail. It is shown that the skin layer significantly increases liquid entry pressure of the CFM by 5 times. All the membranes have a similar permeate flux. The permeate flux of membranes is stable at 19.2 ± 1.2 kg/m2/h, and the salt rejection ratios remain above 99.98% at 78 ± 1 °C for 11 h. The pore size and porosity of membranes have an insignificant effect on the temperature distribution of membrane. The porosity and pore size of the skin layer have an insignificant effect on the mass transfer process of the CFM. The mass transfer process of the CFM is governed by the supporting layer.

Fibrous Materials Based on Polymeric Salicyl Active Esters as Efficient Adsorbents for Selective Removal of Anionic Dye

To increase the performance efficiency and decrease the costs for organic dye wastewater purification, two fibrous adsorbents based on polymeric salicyl active esters were developed by means of a simple two-step approach. For the first time, salicyl-based active ester polymers were electrospun into fibrous membranes and subsequently postmodified with the desired functional groups under simple and mild reaction conditions. The morphology of the produced fibrous adsorbents was characterized by scanning electron microscopy (SEM), the surface properties were analyzed by nitrogen adsorption/desorption isotherms and contact angle measurements, and the completeness of the postmodification process was determined by Fourier transform infrared (FTIR) and elemental analyses. The adsorbents were further tested for their adsorption and selectivity performance of different organic dyes as well as for their recyclability. To explore the adsorption mechanism, four kinetic models and three isotherm models were used to analyze the adsorption data. The results indicated that the fibrous adsorbents showed an extremely high adsorption capacity for the anionic dye methyl blue. The fibrous adsorbents were also able to selectively adsorb anionic dyes from a mixture of anionic and cationic dyes, and they could be recycled at least 10 times. The simple and cost-efficient development process of these fibrous adsorbents and their excellent performance make them promising materials for further research and application in the area of water treatment.

The Nanosized Dye Adsorbents for Water Treatment

Clean water is a vital element for survival of any living creature and, thus, crucially important to achieve largely and economically for any nation worldwide. However, the astonishingly fast trend of industrialization and population growth and the arisen extensive water pollutions have challenged access to clean water across the world. In this regard, 1.6 million tons of dyes are annually consumed. Thereof, 10%–15% are wasted during use. To decolorize water streams, there is an urgent need for the advanced remediation approaches involving utilization of novel materials and technologies, which are cost and energy efficient. Nanomaterials, with their outstanding physicochemical properties, can potentially resolve the challenge of need to water treatment in a less energy demanding manner. In this review, a variety of the most recent (from 2015 onwards) opportunities arisen from nanomaterials in different dimensionalities, performances, and compositions for water decolorization is introduced and discussed. The state-of-the-art research studies are presented in a classified manner, particularly based on structural dimensionality, to better illustrate the current status of adsorption-based water decolorization using nanomaterials. Considering the introduction of many newly developed nano-adsorbents and their classification based on the dimensionality factor, which has never been employed for this sake in the related literature, a comprehensive review will be presented.

Multifunctional Protective PVC-ZnO Nanocomposite Coatings Deposited on Aluminum Alloys by Electrospinning

This paper reports the use of the electrospinning technique for the synthesis of nanocomposite micro/nanofibers by combining a polymeric precursor with hydrophobic behavior like polyvinyl chloride (PVC) with nanoparticles of a corrosion inhibitor like ZnO. These electrospun fibers were deposited on substrates of the aluminum alloy 6061T6 until forming a coating around 100 μm. The effect of varying the different electrospinning deposition parameters (mostly applied voltage and flow-rate) was exhaustively analyzed in order to optimize the coating properties. Several microscopy and analysis techniques have been employed, including optical microscopy (OM), field emission scanning electron microscopy (FE-SEM), atomic force microscopy (AFM), thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC). Water contact angle (WCA) measurements have been carried out in order to corroborate the coating hydrophobicity. Finally, their corrosion behavior has been evaluated by electrochemical tests (Tafel curves and pitting potential measurements), showing a relevant improvement in the resultant corrosion resistance of the coated aluminum alloys.

Hierarchical fibrous microfiltration membranes by self-assembling DBS nanofibrils in solution-blown nanofibers

A novel hierarchical nanofibrous membrane was demonstrated via in situ self-assembly of 1,3:2,4-dibenzylidene-d-sorbitol (DBS) supramolecular fibrils in solution-blown polyacrylonitrile (PAN) nanofibers. The formed DBS fibrils were interconnected into networks and anchored onto the PAN nanofibers, which decreased the pore sizes and enhanced the mechanical properties, the filtration efficiency, and particularly the flux.

SiO2 Fibers by Centrifugal Spinning with Excellent Textural Properties and Water Adsorption Performance

Facile and innovative route for large-scale synthesis of SiO2 fibers with excellent textural properties and H2O adsorption performance is presented. At first, a three-dimensional network of SiO2 precursor fibers was produced from tailored spun solutions (without any toxic elements and surfactants) by centrifugal spinning, which is a very modern fiber-synthesis technique, with numerous advantages over electrospinning. Upon thermal annealing of the precursor fibers, mesoporous amorphous SiO2 fibers with an ultrahigh surface area of up to 824 m2/g and pore size distribution in the range of 2-10 nm were produced. Owing to the high number of OH groups available on the surface, the produced SiO2 fibers showed significantly better performance in H2O adsorption compared to that of the reference silicagel.

Chitosan/(polyvinyl alcohol)/zeolite electrospun composite nanofibrous membrane for adsorption of Cr6+, Fe3+ and Ni2

In this study, chitosan/polyvinyl alcohol (PVA)/zeolite nanofibrous composite membrane was fabricated via electrospinning. First, crude chitosan was hydrolyzed with NaOH for 24h. Afterward, hydrolyzed chitosan solution was blended with aqueous PVA solution in different weight ratios. Morphological analysis of chitosan/PVA electrospun nanofiber showed a defect-free nanofiber material with 50:50 weight ratio of chitosan/PVA. Subsequently, 1wt.% of zeolite was added to this blended solution of 50:50 chitosan/PVA. The resulting nanofiber was characterized with field emission scanning electron microscopy, X-Ray diffraction, Fourier transform infrared spectroscopy, swelling test, and adsorption test. Fine, bead-free nanofiber with homogeneous nanofiber was electrospun. The resulting membrane was stable in distilled water, acidic, and basic media in 20 days. Moreover, the adsorption ability of nanofibrous membrane was studied over Cr (VI), Fe (III), and Ni (II) ions using Langmuir isotherm. Kinetic parameters were estimated using the Lagergren first-order, pseudo-second-order, and intraparticle diffusion kinetic models. Kinetic study showed that adsorption rate was high. However, the resulting nanofiber membrane showed less adsorption capacity at high concentration. The adsorption capacity of nanofiber was unaltered after five recycling runs, which indicated the reusability of chitosan/PVA/zeolite nanofibrous membrane. Therefore, chitosan/PVA/zeolite nanofiber can be a useful material for water treatment at moderate concentration of heavy metals.

A Novel Polyvinylidene Fluoride Tree-Like Nanofiber Membrane for Microfiltration

A novel polyvinylidene fluoride (PVDF) tree-like nanofiber membrane (PVDF-TLNM) was fabricated by adding tetrabutylammonium chloride (TBAC) into a PVDF spinning solution via one-step electrospinning. The structure of the prepared membranes was characterized by field emission scanning electron microscopy (FE-SEM), Fourier transform infrared spectroscopy (FT-IR) and pore size analysis, and the hydrophilic property and microfiltration performance were also evaluated. The results showed that the tree-like nanofiber was composed of trunk fibers and branch fibers with diameters of 100-500 nm and 5-100 nm, respectively. The pore size of PVDF-TLNM (0.36 μm) was smaller than that of a common nanofiber membrane (3.52 μm), and the hydrophilic properties of the membranes were improved significantly. The PVDF-TLNM with a thickness of 30 ± 2 μm showed a satisfactory retention ratio of 99.9% against 0.3 μm polystyrene (PS) particles and a high pure water flux of 2.88 × 10⁴ L·m-2·h-1 under the pressure of 25 psi. This study highlights the potential benefits of this novel PVDF tree-like nanofiber membrane in the membrane field, which can achieve high flux rates at low pressure.

Thermally induced chemical cross-linking reinforced fluorinated polyurethane/polyacrylonitrile/polyvinyl butyral nanofibers for waterproof-breathable application

Thermally induced chemical cross-linking could enhance the FPAN/PVB/BIP composite nanofibrous membranes with robust mechanical, waterproof and breathable performance.

Nanocomposite Electrospun Nanofiber Membranes for Environmental Remediation

Rapid worldwide industrialization and population growth is going to lead to an extensive environmental pollution. Therefore, so many people are currently suffering from the water shortage induced by the respective pollution, as well as poor air quality and a huge fund is wasted in the world each year due to the relevant problems. Environmental remediation necessitates implementation of novel materials and technologies, which are cost and energy efficient. Nanomaterials, with their unique chemical and physical properties, are an optimum solution. Accordingly, there is a strong motivation in seeking nano-based approaches for alleviation of environmental problems in an energy efficient, thereby, inexpensive manner. Thanks to a high porosity and surface area presenting an extraordinary permeability (thereby an energy efficiency) and selectivity, respectively, nanofibrous membranes are a desirable candidate. Their functionality and applicability is even promoted when adopting a nanocomposite strategy. In this case, specific nanofillers, such as metal oxides, carbon nanotubes, precious metals, and smart biological agents, are incorporated either during electrospinning or in the post-processing. Moreover, to meet operational requirements, e.g., to enhance mechanical stability, decrease of pressure drop, etc., nanofibrous membranes are backed by a microfibrous non-woven forming a hybrid membrane. The novel generation of nanocomposite/hybrid nanofibrous membranes can perform extraordinarily well in environmental remediation and control. This reality justifies authoring of this review paper.