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Xiao H, Feng Y, Goundry WRF, Karlsson S. Organic Solvent Nanofiltration in Pharmaceutical Applications. Org Process Res Dev 2024; 28:891-923. [PMID: 38660379 PMCID: PMC11036530 DOI: 10.1021/acs.oprd.3c00470] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/05/2023] [Revised: 02/22/2024] [Accepted: 02/28/2024] [Indexed: 04/26/2024]
Abstract
Separation and purification in organic solvents are indispensable procedures in pharmaceutical manufacturing. However, they still heavily rely on the conventional separation technologies of distillation and chromatography, resulting in high energy and massive solvent consumption. As an alternative, organic solvent nanofiltration (OSN) offers the benefits of low energy consumption, low solid waste generation, and easy scale-up and incorporation into continuous processes. Thus, there is a growing interest in employing membrane technology in the pharmaceutical area to improve process sustainability and energy efficiency. This Review comprehensively summarizes the recent progress (especially the last 10 years) of organic solvent nanofiltration and its applications in the pharmaceutical industry, including the concentration and purification of active pharmaceutical ingredients, homogeneous catalyst recovery, solvent exchange and recovery, and OSN-assisted peptide/oligonucleotide synthesis. Furthermore, the challenges and future perspectives of membrane technology in pharmaceutical applications are discussed in detail.
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Affiliation(s)
- Hui Xiao
- Early
Chemical Development, Pharmaceutical Sciences, Biopharmaceuticals R&D, AstraZeneca, Macclesfield SK10 2NA, United Kingdom
| | - Yanyue Feng
- Early
Chemical Development, Pharmaceutical Sciences, Biopharmaceuticals R&D, AstraZeneca Gothenburg, SE-431 83 Mölndal, Sweden
| | - William R. F. Goundry
- Early
Chemical Development, Pharmaceutical Sciences, Biopharmaceuticals R&D, AstraZeneca, Macclesfield SK10 2NA, United Kingdom
| | - Staffan Karlsson
- Early
Chemical Development, Pharmaceutical Sciences, Biopharmaceuticals R&D, AstraZeneca Gothenburg, SE-431 83 Mölndal, Sweden
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Grushevenko EA, Rokhmanka TN, Borisov IL, Volkov AV, Bazhenov SD. Effect of OH-Group Introduction on Gas and Liquid Separation Properties of Polydecylmethylsiloxane. Polymers (Basel) 2023; 15:polym15030723. [PMID: 36772023 PMCID: PMC9920278 DOI: 10.3390/polym15030723] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/15/2023] [Revised: 01/28/2023] [Accepted: 01/29/2023] [Indexed: 02/04/2023] Open
Abstract
Membrane development for specific separation tasks is a current and important topic. In this work, the influence of OH-groups introduced in polydecylmethylsiloxane (PDecMS) was shown on the separation of CO2 from air and aldehydes from hydroformylation reaction media. OH-groups were introduced to PDecMS during hydrosilylation reaction by adding 1-decene with undecenol-1 to polymethylhydrosiloxane, and further cross-linking. Flat sheet composite membranes were developed based on these polymers. For obtained membranes, transport and separation properties were studied for individual gases (CO2, N2, O2) and liquids (1-hexene, 1-heptene, 1-octene, 1-nonene, heptanal and decanal). Sorption measurements were carried out for an explanation of difference in transport properties. The general trend was a decrease in membrane permeability with the introduction of OH groups. The presence of OH groups in the siloxane led to a significant increase in the selectivity of permeability with respect to acidic components. For example, on comparing PDecMS and OH-PDecMS (~7% OH-groups to decyl), it was shown that selectivity heptanal/1-hexene increased eight times.
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Affiliation(s)
- Evgenia A. Grushevenko
- A.V. Topchiev Institute of Petrochemical Synthesis, Russian Academy of Sciences, Leninsky Prospect 29, 119991 Moscow, Russia
- Correspondence: (E.A.G.); (A.V.V.)
| | - Tatiana N. Rokhmanka
- A.V. Topchiev Institute of Petrochemical Synthesis, Russian Academy of Sciences, Leninsky Prospect 29, 119991 Moscow, Russia
| | - Ilya L. Borisov
- A.V. Topchiev Institute of Petrochemical Synthesis, Russian Academy of Sciences, Leninsky Prospect 29, 119991 Moscow, Russia
| | - Alexey V. Volkov
- A.V. Topchiev Institute of Petrochemical Synthesis, Russian Academy of Sciences, Leninsky Prospect 29, 119991 Moscow, Russia
- Biological and Environmental Science, and Engineering Division (BESE), Advanced Membranes and Porous Materials Center (AMPM), King Abdullah University of Science and Technology, Thuwal 23955, Saudi Arabia
- Correspondence: (E.A.G.); (A.V.V.)
| | - Stepan D. Bazhenov
- A.V. Topchiev Institute of Petrochemical Synthesis, Russian Academy of Sciences, Leninsky Prospect 29, 119991 Moscow, Russia
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Rizki Z, Janssen AE, van der Padt A, Boom RM. Design of nanofiltration cascades for fructooligosaccharides using the McCabe-Thiele approach. Sep Purif Technol 2021. [DOI: 10.1016/j.seppur.2020.118094] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
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Zhang H, He Q, Luo J, Wan Y, Darling SB. Sharpening Nanofiltration: Strategies for Enhanced Membrane Selectivity. ACS APPLIED MATERIALS & INTERFACES 2020; 12:39948-39966. [PMID: 32805813 DOI: 10.1021/acsami.0c11136] [Citation(s) in RCA: 122] [Impact Index Per Article: 30.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/19/2023]
Abstract
Nanofiltration plays an increasingly large role in many industrial applications, such as water treatment (e.g., desalination, water softening, and fluoride removal) and resource recovery (e.g., alkaline earth metals). Energy consumption and benefits of nanofiltration processes are directly determined by the selectivity of the nanofiltration membranes, which is largely governed by pore-size distribution and Donnan effects. During operation, the separation performance of unmodified nanofiltration membranes will also be impacted (deleteriously) upon unavoidable membrane fouling. Many efforts, therefore, have been directed toward enhancing the selectivity of nanofiltration membranes, which can be classified into membrane fabrication method improvement and process intensification. This review summarizes recent developments in the field and provides guidance for potential future approaches to improve the selectivity of nanofiltration membranes.
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Affiliation(s)
- Huiru Zhang
- State Key Laboratory of Biochemical Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, P.R. China
- School of Chemical Engineering, University of Chinese Academy of Sciences, Beijing 100049, P.R. China
- Chemical Sciences and Engineering Division and Center for Molecular Engineering, Argonne National Laboratory, Lemont, Illinois 60439, United States
- Advanced Materials for Energy-Water Systems Energy Frontier Research Center, Argonne National Laboratory, Lemont, Illinois 60439, United States
| | - Qiming He
- Advanced Materials for Energy-Water Systems Energy Frontier Research Center, Argonne National Laboratory, Lemont, Illinois 60439, United States
- Pritzker School of Molecular Engineering, University of Chicago, Chicago, Illinois 60637, United States
| | - Jianquan Luo
- State Key Laboratory of Biochemical Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, P.R. China
- School of Chemical Engineering, University of Chinese Academy of Sciences, Beijing 100049, P.R. China
| | - Yinhua Wan
- State Key Laboratory of Biochemical Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, P.R. China
- School of Chemical Engineering, University of Chinese Academy of Sciences, Beijing 100049, P.R. China
| | - Seth B Darling
- Chemical Sciences and Engineering Division and Center for Molecular Engineering, Argonne National Laboratory, Lemont, Illinois 60439, United States
- Advanced Materials for Energy-Water Systems Energy Frontier Research Center, Argonne National Laboratory, Lemont, Illinois 60439, United States
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Lejeune A, Le Goanvic L, Renouard T, Couturier J, Dubois J, Carpentier J, Rabiller‐Baudry M. Coupling Rhodium‐Catalyzed Hydroformylation of 10‐Undecenitrile with Organic Solvent Nanofiltration: Toluene Solution versus Solvent‐Free Processes. Chempluschem 2019; 84:1744-1760. [DOI: 10.1002/cplu.201900553] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/10/2019] [Revised: 11/05/2019] [Indexed: 11/06/2022]
Affiliation(s)
- Antoine Lejeune
- Univ Rennes, CNRSISCR (Institut des Sciences Chimiques de Rennes)UMR 6226 35000 Rennes France
| | - Lucas Le Goanvic
- Univ Rennes, CNRSISCR (Institut des Sciences Chimiques de Rennes)UMR 6226 35000 Rennes France
| | - Thierry Renouard
- Univ Rennes, CNRSISCR (Institut des Sciences Chimiques de Rennes)UMR 6226 35000 Rennes France
| | | | - Jean‐Luc Dubois
- Arkema France 420 Rue d'Estienne d'Orves 92705 Colombes France
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Assessment and potential of membrane cascades for organic solvent nanofiltration of hydroformylation media through a graphical representation composed of performance maps. Chem Eng Sci 2018. [DOI: 10.1016/j.ces.2018.03.025] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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