Electro-responsive carbon membranes with reversible superhydrophobicity/superhydrophilicity switch for efficient oil/water separation

Highly efficient removal of emulsified oil from oily wastewater by microfiltration carbon membranes made from phenolic resin/coal

Oily wastewater treatment is a major problem for a large variety of industrial sectors. Membrane filtration is quite promising for oil-in-water emulsion treatment by virtue of numerous eminent advantages. Here, microfiltration carbon membranes (MCMs) were prepared by the blends of phenolic resin (PR)/coal as precursor materials for efficient removal of emulsified oil from oily wastewater. The functional groups, porous structure, microstructure, morphology and hydrophilicity of the MCMs were analysed by Fourier transform infrared spectroscopy, bubble-pressure method, X-ray diffraction, scanning electron microscope and water contact angle, respectively. The effect of coal amount in precursor materials on the structure and properties of MCMs was mainly investigated. Under operation at 0.02 MPa for trans-membrane pressure and 6 mL min-1 for feed flowrate, the optimal oil rejection and water permeation flux are correspondingly attained to 99.1% and 21,388.5 kg m-2 h-1 MPa-1 for MCMs made by the precursor containing 25% coal. Besides, the anti-fouling ability of the as-prepared MCMs is greatly improved in comparison with the one merely made by PR. In summary, the result indicates that the as-prepared MCMs are very promising for oily wastewater treatment.

Scalable weaving of resilient membranes with on-demand superwettability for high-performance nanoemulsion separations

This study leverages the ancient craft of weaving to prepare membranes that can effectively treat oil/water mixtures, specifically challenging nanoemulsions. Drawing inspiration from the core-shell architecture of spider silk, we have engineered fibers, the fundamental building blocks for weaving membranes, that feature a mechanically robust core for tight weaving, coupled with a CO2-responsive shell that allows for on-demand wettability adjustments. Tightly weaving these fibers produces membranes with ideal pores, achieving over 99.6% separation efficiency for nanoemulsions with droplets as small as 20 nm. They offer high flux rates, on-demand self-cleaning, and can switch between sieving oil and water nanodroplets through simple CO2/N2 stimulation. Moreover, weaving can produce sufficiently large membranes (4800 cm2) to assemble a module that exhibits long-term stability and performance, surpassing state-of-the-art technologies for nanoemulsion separations, thus making industrial application a practical reality.

Recent advances in membrane technologies applied in oil-water separation

Effective treatment of oily wastewater, which is toxic and harmful and causes serious environmental pollution and health risks, has become an important research field. Membrane separation technology has emerged as a key area of investigation in oil-water separation research due to its high separation efficiency, low costs, and user-friendly operation. This review aims to report on the advances in the research of various types of separation membranes around emulsion permeance, separation efficiency, antifouling efficiency, and stimulus responsiveness. Meanwhile, the challenges encountered in oil-water separation membranes are examined, and potential research avenues are identified.

Recent advances in superwetting materials for separation of oil/water mixtures

Engineering surfaces or membranes that allow an efficient oil/water separation is highly desired in a wide spectrum of applications ranging from oily wastewater discharge to offshore oil spill accidents. Recent advances in biomimetics, manufacturing, and characterization techniques have led to remarkable progress in the design of various superwetting materials with special wettability. In spite of exciting progress, formulating a strategy robust enough to guide the design and fabrication of separating surfaces remains a daunting challenge. In this review, we first present an overview of the wettability theory to elucidate how to control the surface morphology and chemistry to regulate oil/water separation. Then, parallel approaches are considered for discussing the separation mechanisms according to different oil/water mixtures, and three separation types were identified including filtration, adsorption and other separation types. Finally, perspectives on the challenges and future research directions in this research area are briefly discussed.

Scalable and switchable CO2-responsive membranes with high wettability for separation of various oil/water systems

Smart membranes with responsive wettability show promise for controllably separating oil/water mixtures, including immiscible oil-water mixtures and surfactant-stabilized oil/water emulsions. However, the membranes are challenged by unsatisfactory external stimuli, inadequate wettability responsiveness, difficulty in scalability and poor self-cleaning performance. Here, we develop a capillary force-driven confinement self-assembling strategy to construct a scalable and stable CO2-responsive membrane for the smart separation of various oil/water systems. In this process, the CO2-responsive copolymer can homogeneously adhere to the membrane surface by manipulating the capillary force, generating a membrane with a large area up to 3600 cm2 and excellent switching wettability between high hydrophobicity/underwater superoleophilicity and superhydrophilicity/underwater superoleophobicity under CO2/N2 stimulation. The membrane can be applied to various oil/water systems, including immiscible mixtures, surfactant-stabilized emulsions, multiphase emulsions and pollutant-containing emulsions, demonstrating high separation efficiency (>99.9%), recyclability, and self-cleaning performance. Due to robust separation properties coupled with the excellent scalability, the membrane shows great implications for smart liquid separation.

Demulsifier-Inspired Superhydrophilic/Underwater Superoleophobic Membrane Modified with Polyoxypropylene Polyoxyethylene Block Polymer for Enhanced Oil/Water Separation Properties

Demulsifiers are considered the key materials for oil/water separation. Various works in recent years have shown that demulsifiers with polyoxypropylen epolyoxyethylene branched structures possess better demulsification effects. In this work, inspired by the chemical structure of demulsifiers, a novel superhydrophilic/underwater superoleophobic membrane modified with a polyoxypropylene polyoxyethylene block polymer was fabricated for enhanced separation of O/W emulsion. First, a typical polyoxypropylene polyoxyethylene triblock polymer (Pluronic F127) was grafted onto the poly styrene-maleic anhydride (SMA). Then, the Pluronic F127-grafted SMA (abbreviated as F127@SMA) was blended with polyvinylidene fluoride (PVDF) for the preparation of the F127@SMA/PVDF ultrafiltration membrane. The obtained F127@SMA/PVDF ultrafiltration membrane displayed superhydrophilic/underwater superoleophobic properties, with a water contact angle of 0° and an underwater oil contact angle (UOCA) higher than 150° for various oils. Moreover, it had excellent separation efficiency for SDS-stabilized emulsions, even when the oil being emulsified was crude oil. The oil removal efficiency was greater than 99.1%, and the flux was up to 272.4 L·m^-2·h^-1. Most importantly, the proposed F127@SMA/PVDF membrane also exhibited outstanding reusability and long-term stability. Its UOCA remained higher than 150° in harsh acidic, alkaline, and high-salt circumstances. Overall, the present work proposed an environmentally friendly and convenient approach for the development of practical oil/water separation membranes.

Special Superwetting Materials from Bioinspired to Intelligent Surface for On-Demand Oil/Water Separation: A Comprehensive Review

Since superwetting surfaces have emerged, on-demand oil/water separation materials serve as a new direction for meeting practical needs. This new separation mode uses a single porous material to allow oil-removing and water-removing to be achieved alternately. In this review, the fundamentals of wettability are systematically summarized in oil/water separation. Most importantly, the two states, bioinspired surface and intelligent surface, are summarized for on-demand oil/water separation. Specifically, bioinspired surfaces include micro/nanostructures, bioinspired chemistry, Janus-featured surfaces, and dual-superlyophobic surfaces that these superwetting materials can possess asymmetric wettability in one structure system or opposite underliquid wettability by prewetting. Furthermore, an intelligent surface can be adopted by various triggers such as pH, thermal and photo stimuli, etc., to control wettability for switchable oil/water separation reversibly, expressing a thought beyond nature to realize innovative oil/water separation by external stimuli. Remarkably, this review also discusses the advantages of all the materials mentioned above, expanding the separation scope from the on-demand oil/water mixtures to the multiphase immiscible liquid-liquid mixtures. Finally, the prospects of on-demand oil/water separation materials are also concluded.

Advances in Asymmetric Wettable Janus Materials for Oil–Water Separation

The frequent occurrence of crude oil spills and the indiscriminate discharge of oily wastewater have caused serious environmental pollution. The existing separation methods have some defects and are not suitable for complex oil–water emulsions. Therefore, the efficient separation of complex oil–water emulsions has been of great interest to researchers. Asymmetric wettable Janus materials, which can efficiently separate complex oil–water emulsions, have attracted widespread attention. This comprehensive review systematically summarizes the research progress of asymmetric wettable Janus materials for oil–water separation in the last decade, and introduces, in detail, the preparation methods of them. Specifically, the latest research results of two-dimensional Janus materials, three-dimensional Janus materials, smart responsive Janus materials, and environmentally friendly Janus materials for oil–water separation are elaborated. Finally, ongoing challenges and outlook for the future research of asymmetric wettable Janus materials are presented.

Electrospun Fibers: Versatile Approaches for Controlled Release Applications

Electrospinning has been one of the most attractive methods of fiber fabrication in the last century. A lot of studies have been conducted, especially in tissue engineering and drug delivery using electrospun fibers. Loading many different drugs and bioactive agents on or within these fibers potentiates the efficacy of such systems; however, there are still no commercial products with this technology available in the market. Various methods have been developed to improve the mechanical and physicochemical behavior of structures toward more controllable delivery systems in terms of time, place, or quantity of release. In this study, most frequent methods used for the fabrication of controlled release electrospun fibers have been reviewed. Although there are a lot of achievements in the fabrication of controlled release fibers, there are still many challenges to be solved to reach a qualified, reproducible system applicable in the pharmaceutical industry.

Dual-responsive polyacrylonitrile-based electrospun membrane for controllable oil-water separation

Membrane separation based on smart materials with responsive wettability has attracted great attention due to the excellent performance of controllable oil-water separation. Herein, responsive copolymer originated from N-isopropylacrylamide and 2-(dimethylamino) ethyl methacrylate was synthesized and electrospun with polyacrylonitrile to fabricate smart composite membrane. The introduction of the responsive copolymer endowed the membrane with stimuli-responsive wettability to pH and temperature. Specifically, at the initial state, water was selectively blocked while oil passed through the membrane. After treatment with acidic water or CO₂, the reverse separation was realized due to the protonation of the tertiary amine group in the copolymer. Water was selectively passed through the membrane after heat treatment because of the structural change of membrane upon temperature. The developed membrane was able to separate different types of oil-water mixtures and surfactant-stabled emulsions with high efficiency. Additionally, two membranes controlled by temperature and pH were designed to construct a logic AND gate for oil-water separation, and the results demonstrated that only the temperature and acidity of the solution were simultaneously satisfied, the water could flow through the valve combination, and such capability made this smart membrane great potential for remotely controlling the oil-water separation process.

Smart Hierarchical Zeolitic Imidazolate Framework-Coated Stainless Steel Meshes with Switchable Wettability for Oil/Water Separation

Selective filtration based on superwetting materials has brought about widespread attention in the field of oil/water separation. In this study, a ZIF-L@8-coated stainless steel mesh (ZIF-L@8-coated SSM) was prepared via in situ growth of two-dimensional leaf-shaped ZIF-L nanosheets on SSM, followed by heterogeneous epitaxial growth of ZIF-8 on a ZIF-L coating. The synthesized ZIF-L@8-coated SSM with a hierarchical micro/nanoscale structure exhibited outstanding switchable wettability between underwater superoleophobicity and underoil superhydrophobicity upon respective prewetting using water and oil without additional external stimuli. It possessed excellent separation performances and stabilities with respect to various types of oil/water mixtures. The switchable wettability mechanism was analyzed and elucidated in detail. The synthesized ZIF-L@8-coated SSM with switchable wettability in this study would have great potential in on-demand oil/water separation.

Antifouling Conductive Composite Membrane with Reversible Wettability for Wastewater Treatment

Membrane fouling severely hinders the sustainable development of membrane separation technology. Membrane wetting property is one of the most important factors dominating the development of membrane fouling. Theoretically, a hydrophilic membrane is expected to be more resistant to fouling during filtration, while a hydrophobic membrane with low surface energy is more advantageous during membrane cleaning. However, conventional membrane materials do not possess the capability to change their wettability on demand. In this study, a stainless steel mesh–sulfosuccinate-doped polypyrrole composite membrane (SSM/PPY(AOT)) was prepared. By applying a negative or positive potential, the surface wettability of the membrane can be switched between hydrophilic and relatively hydrophobic states. Systematic characterizations and a series of filtration experiments were carried out. In the reduction state, the sulfonic acid groups of AOT were more exposed to the membrane surface, rendering the surface more hydrophilic. The fouling filtration experiments verified that the membrane is more resistant to fouling in the hydrophilic state during filtration and easier to clean in the hydrophobic state during membrane cleaning. Furthermore, Ca²⁺ and Mg²⁺ could complex with foulants, aggravating membrane fouling. Overall, this study demonstrates the importance of wettability switching in membrane filtration and suggests promising applications of the SSM/PPY(AOT) membrane.

Randomly heterogeneous oleophobic/pH-responsive polymer coatings with reversible wettability transition for multifunctional fabrics and controllable oil-water separation

Stimuli-responsive surfaces with wettability change between superhydrophilic and superhydrophobic are susceptible to oil contamination which often ruins the surface. Herein, a coating with pH-switchable wettability transition between superamphiphobic and superhydrophilic-superoleophobic is achieved by rationally designing oleophobic/pH-responsive polymer heterogeneous chemistry. Fabrics modified with this coating show repellency to both water and oils, while upon exposure to acidic water (pH = 1) the fabrics change to be superhydrophilic-superoleophobic within a short response time of <5 s. More importantly, the superamphiphobicity of the fabric can be restored under mild alkaline condition (pH = 10), and the transition is reversible for many cycles. The effective in situ or ex situ wettability change under acidic/alkaline water treatment makes the coated fabric capable of separating oil-water mixture or even some mixtures of immiscible organic solvents. In addition, the coated fabric is also demonstrated to be promising as a new class of functional fabrics that provide protection against water and many oils in one condition, and can change to be hygroscopic, anti-static, oil-repellent and anti-oil-fouling in the other condition for improved wear comfort and self-cleaning.

Aggressive Impacts Affecting the Biodegradable Ultrathin Fibers Based on Poly(3-Hydroxybutyrate), Polylactide and Their Blends: Water Sorption, Hydrolysis and Ozonolysis

Ultrathin electrospun fibers of pristine biopolyesters, poly(3-hydroxybutyrate) (PHB) and polylactic acid (PLA), as well as their blends, have been obtained and then explored after exposure to hydrolytic (phosphate buffer) and oxidative (ozone) media. All the fibers were obtained from a co-solvent, chloroform, by solution-mode electrospinning. The structure, morphology, and segmental dynamic behavior of the fibers have been determined by optical microscopy, SEM, ESR, and others. The isotherms of water absorption have been obtained and the deviation from linearity (the Henry low) was analyzed by the simplified model. For PHB-PLA fibers, the loss weight increments as the reaction on hydrolysis are symbate to water absorption capacity. It was shown that the ozonolysis of blend fibrils has a two-stage character which is typical for O₃ consumption, namely, the pendant group's oxidation and the autodegradation of polymer molecules with chain rupturing. The first stage of ozonolysis has a quasi-zero-order reaction. A subsequent second reaction stage comprising the back-bone destruction has a reaction order that differs from the zero order. The fibrous blend PLA/PHB ratio affects the rate of hydrolysis and ozonolysis so that the fibers with prevalent content of PLA display poor resistance to degradation in aqueous and gaseous media.

Abnormal fast dehydration and rehydration of light- and thermo-dual-responsive copolymer films triggered by UV radiation

Abnormal fast dehydration and rehydration of light- and thermo-dual-responsive copolymer films of poly(oligo(ethylene glycol) methyl ether methacrylate-co-6-(4-phenylazophenoxy)hexyl acrylate), abbreviated as P(OEGMA300-co-PAHA), are triggered by UV radiation. Both rapid kinetic processes are probed by in situ neutron reflectivity (NR). The transition temperatures (TTs) of P(OEGMA300-co-PAHA) are 53.0 (ambient conditions) and 52.5 °C (UV radiation, λ = 365 nm). Thin P(OEGMA300-co-PAHA) films show a random distribution of OEGMA300 and PAHA segments. They swell in a D2O vapor atmosphere at 23 °C (below TT) to a swelling ratio d/das-prep of 1.61 ± 0.01 and exhibit a D2O volume fraction φ(D2O) of 39.3 ± 0.5%. After being exposed to UV radiation for only 60 s, d/das-prep and φ(D2O) significantly decrease to 1.00 ± 0.01 and 13.4 ± 0.5%, respectively. Although the UV-induced trans-cis isomerization of the azobenzene in PAHA induces increased hydrophilicity, the configuration change causes a breaking of the intermolecular hydrogen bonds between OEGMA300 and D2O molecules and unexpected film shrinkage. As compared to thermal stimulus-induced dehydration, the present dehydration rate is 100 times faster. Removal of the UV radiation causes immediate rehydration. After 200 s, d/das-prep and φ(D2O) recover to their hydrated states, which is also 30 times faster than the initial hydration. At 60 °C (above TT), thin P(OEGMA300-co-PAHA) films switch to their collapsed state and are insensitive to UV radiation. Thus, the UV-induced fast dehydration and rehydration depend on the existence of hydrogen bonds.

Facile preparation of robust superhydrophobic cotton fabric for ultrafast removal of oil from contaminated waters

A new class of robust superhydrophobic cotton fabric was prepared by chemically grafting method for removing oil from contaminated waters. Furthermore, the mechanical, chemical, and thermal durability of superhydrophobic cotton fabric was evaluated in detail. The superhydrophobic cotton fabric did not only showed excellent separation efficiency (ca.100%) and ultrafast separation rate (ca. 13,600 L/h m²) but also exhibited excellent durability. Especially, the oil/water separation rate was almost 10 times than that reported in previous works. The work provides a new method to design and large-scale prepare oil/water separation materials with high performance for industrial use.

Low optical dosage heating-reduced viscosity for fast and large-scale cleanup of spilled crude oil by reduced graphene oxide melamine nanocomposite adsorbents

Heating under low solar radiation intensity is demonstrated to facilitate the cleaning of crude oil by the hydrophobic nanocomposite adsorbents of reduced graphene oxide (RGO) melamine sponge (MS@RGO) foams. The heat generated by the irradiation reduces the viscosity of the crude oil, and consequently increases the oil-diffusion coefficient of the pores of the MS@RGO foams and speeds up the oil-sorption rate. Even under a solar radiation intensity as low as 2 kW m^-2, the temperature of crude oil rapidly rises to 68 °C or higher within 10 min. It only takes 29 s to completely absorb 6 g of crude oil at 60 °C by three tiny pieces of MS@RGO foam. This work makes better use of the excellent photothermal conversion characteristics of crude oil, and its photothermal conversion mechanism under simulated solar radiation is also discussed. This methodology can be adopted to clean up viscous crude oil or extract other chemicals effectively at a large scale, and provides a complete solution for the cleanup of crude oil in the sea or on the beach for actual engineering applications.

Design of Active Interfaces Using Responsive Molecular Components

Responsive interfaces are interfaces that show a defined and reversible change in physical properties in response to external stimuli. Typically, responsive interfaces result from the immobilization of responsive molecular components at the interface that translate a nanoscale signal into a macroscopic effect. Responsive interfaces can also be obtained if the topology of the interface can be reversibly changed using an external stimulus. As the surface of any material is its connection to the environment, responsive interfaces provide opportunities for interactive materials which are not only able to change properties upon demand, but also sense their environment and act autonomously. The application of responsive molecular components at interfaces, however, requires chemical and physical compatibility with the material surface of interest, posing a challenge not least in the retention of the responsive functionality. The state of the art in "active" interfaces which display responsive wettability, permeability, or adhesion is discussed, with a particular emphasis on microscale and nanoscale patterning since patterned interfaces can give rise to unique material properties. Finally, perspectives in the development of responsive interfaces, as well as promising approaches for bypassing the most prominent challenges are discussed.

Functionalized Superwettable Fabric with Switchable Wettability for Efficient Oily Wastewater Purification, in Situ Chemical Reaction System Separation, and Photocatalysis Degradation

In view of the increasing serious water environmental and human health issues caused by oily wastewater, functional superwetting materials with controllable wettability, high durability, and scale preparation methods are highly desired for efficient oil/water separation. In this respect, a pH-responsive multifunctional fabric with switchable surface wettability, favorable mechanical durability, and self-repairing property has been developed via decorating the modified TiO₂ nanoparticles of special surface compositions onto the fabric surface. By virtue of the intelligent surface wettability, the resulted superwettable fabric can be used for controllable separation of multiple oil/water mixtures, particularly the complicated oil/water/oil ternary mixtures, showing excellent separation efficiency and high filtration flux even under extreme pH conditions, which is comparable to most of the commercial and currently reported functionalized membranes. Simultaneously, the negative pressure-driven, continuous, high-speed, and highly efficient in situ purification of large volumes of oily wastewater is successfully achieved based on the resulted superwettable fabric. More importantly, with the as-prepared superwettable fabric as the filtration membrane, the continuous in situ separation of the synthetic oily product from the corresponding chemical reaction systems is well performed without interruption of the reaction, demonstrating outstanding merits of simplifying procedures, saving operation time, and increasing product yield. In addition, it is worth noting that the alkali-treated superhydrophilic fabric presents superior photocatalysis self-cleaning performance for various water-soluble organic pollutants. These unique advantages of the functionalized smart superwettable fabric ensure that it can be competent in multifarious relevant challenging settings, indicating a broad prospect for diverse practical applications, especially the oily wastewater treatment and multiple industrial operation optimizations.

Waterproof breathable layers - A review

Waterproof breathable layers (WPBLs) can be classified into two large groups of hydrophilic nonporous and hydrophobic porous layers. These layers (e.g., fabrics, films, membranes, and meshes) can be produced by various continuous and non-continuous processes such as coating, laminating, film stretching, casting, etc. The most common methods for production, characterization, and testing of WPBLs are presented and discussed in light of recent publications. The materials with high level of waterproofness and breathability are often used in outerwear for winter sports, sailing apparel, raincoats, military/police jackets, backpacks, tents, cargo raps, footwear and etc. WPBLs can also be used for other specialized applications such as membrane distillation, oil-water filtration, and wound dressing. These applications are discussed by presenting several good examples. The main challenge in the production of these layers is to compromise between waterproofness and breathability with opposing nature. The related research gaps, challenges, and future outlook are highlighted to shed more light on the topic.