Optimisation of interfacial polymerization factors in thin-film composite (TFC) polyester nanofiltration (NF) membrane for separation of xylose from glucose

A review on polyester and polyester-amide thin film composite nanofiltration membranes: Synthesis, characteristics and applications

Nanofiltration (NF) membranes have been widely used in various fields including water treatment and other separation processes, while conventional thin film composite (TFC) membranes with polyamide (PA) selective layers suffer the problems of fouling and chlorine intolerance. Due to the abundant hydrophilic hydroxyl groups and ester bonds free from chlorine attack, the TFC membranes composed of polyester (PE) or polyester-amide (PEA) selective layers have been proven to possess enhanced anti-fouling properties and superior chlorine resistance. In this review, the research progress of PE and PEA nanofiltration membranes is systematically summarized according to the variety of hydroxyl-containing monomers for membrane fabrication by the interfacial polymerization (IP) reaction. The synthesis strategies as well as the mechanisms for tailoring properties and performance of PE and PEA membranes are analyzed, and the membrane application advantages are demonstrated. Moreover, current challenges and future perspectives of the development of PE and PEA nanofiltration membranes are proposed. This review can offer guidance for designing high-performance PE and PEA membranes, thereby further promoting the efficacy of nanofiltration.

Surfactants in biorefineries: Role, challenges & perspectives

The use of lignocellulosic biomass (LCB) as feedstock has received increasing attention as an alternative to fossil-based refineries. Initial steps such as pretreatment and enzymatic hydrolysis are essential to breakdown the complex structure of LCB to make the sugar molecules available to obtain bioproducts by fermentation. However, these steps increase the cost of the bioproduct and often reduces its competitiveness against synthetic products. Currently, the use of surfactants has shown considerable potential to enhance lignocellulosic biomass processing. This review addresses the main mechanisms and role of surfactants as key molecules in various steps of biorefinery processes, viz., increasing the removal of lignin and hemicellulose during the pretreatments, increasing enzymatic stability and enhancing the accessibility of enzymes to the polymeric fractions, and improving the downstream process during fermentation. Further, technical advances, challenges in application of surfactants, and future perspectives to augment the production of several high value-added bioproducts have been discussed.

Low-pressure highly permeable polyester loose nanofiltration membranes tailored by natural carbohydrates for effective dye/salt fractionation

With the continuous pressure of water contamination caused by textile industry, loose nanofiltration (LNF) membranes prepared by green materials with an extraordinary water permeability are highly desirable for the recovery and purification of dyes and salts. In this work, low-pressure LNF membranes with ultrahigh permeability were fabricated via one-step interfacial polymerization (IP), in which inexpensive natural carbohydrate-derived sugars with large size and low reactivity were utilized as aqueous monomers to design selective layer. A systematic characterization by chemical analysis and optical microscopy demonstrated that the formed polyester film features not only loosen the structure, but also results in a hydrophilic and negatively charged surface. The optimized sucrose-based membrane (Su0.6/TMC0.1) with an excellent water permeability of 52.4 LMH bar^-1 was found to have a high rejection of dyes and a high transmission of salts. In addition, the sugar-based membrane manifested an excellent anti-fouling performance and long-term stability. Furthermore, the non-optimized Gl0.6/TMC0.1 and Ra0.6/TMC0.1 membranes also shown a high water permeability, while maintaining a competitive dye/salt separation performance, which confirmed the universal applicability of the membrane design principle. Therefore, the proposed new strategy for preparing next-generation LNF membranes can contribute towards the textile wastewater treatment.

Fabrication of high performance TFN membrane incorporated with graphene oxide via support-free interfacial polymerization

A high-performance thin film nanocomposite (TFN) membrane containing graphene oxide (GO) nanosheets was constructed using a support-free interfacial polymerization (SFIP) technique. In this study, an ultrathin composited polyamide (PA) nanofilm was synthesized at the free piperazine (PIP)-GO suspension/trimesoyl chloride (TMC) interface, followed by transfer onto a polysulfone (PSf) UF substrate. The impact of GO loading (0, 0.1, 0.5, or 1 mg/mL) on the physiochemical properties, surface morphology, and hydrophilicity of the composited PA layer and membrane separation performance was investigated. It was found that the GO-modified TFN membranes showed ultra-high hydrophilicity due to the increase in the number of carboxyl and hydroxyl groups in the PA layer. We propose that GO nanosheets play a key role in improving membrane permeability because a strong hydration layer is formed between the water molecules and GO (embedded in the PA layer), acting as a protective film and minimizing the chance of foulants contacting the membrane surface. Compared with TFC, TFN-GO-0.5 simultaneously exhibited a higher water permeability of up to 12.8 L·m^-2·h^-1·bar^-1 (58.1% higher than the TFC membrane) and a higher Na₂SO₄ rejection of approximately 98.4%. Moreover, the introduction of GO nanosheets into TFN membrane resulted in an improved antifouling performance. This facile SFIP method reveals the potential of GO nanosheets for the development of high performance TFN membranes.

Cosolvent-Driven Interfacial Polymerization for Superior Separation Performance of Polyurea-Based Pervaporation Membrane

A thin-film composite (TFC) polyurea membrane was fabricated for the dehydration of an aqueous tetrahydrofuran (THF) solution through interfacial polymerization, wherein polyethyleneimine (a water-soluble amine monomer) and m-xylene diisocyanate (an oil-soluble diisocyanate monomer) were reacted on the surface of a modified polyacrylonitrile (mPAN) substrate. Cosolvents were used to tailor the membrane properties and increase the membrane permeation flux. Four types of alcohols that differed in the number of carbon (methanol, ethanol, isopropanol, and tert-butanol) were added as cosolvents, serving as swelling agents, to the aqueous-phase monomer solution, and their effect on the membrane properties and pervaporation separation was discussed. Attenuated total reflection Fourier transform infrared spectroscopy confirmed the formation of a polyurea layer on mPAN. Field emission scanning electron microscopy and surface water contact angle analysis indicated no change in the membrane morphology and hydrophilicity, respectively, despite the addition of cosolvents for interfacial polymerization. The TFC membrane produced when ethanol was the cosolvent exhibited the highest separation performance (permeation flux = 1006 ± 103 g·m⁻²·h⁻¹; water concentration in permeate = 98.8 ± 0.3 wt.%) for an aqueous feed solution containing 90 wt.% THF at 25 °C. During the membrane formation, ethanol caused the polyurea layer to loosen and to acquire a certain degree of cross-linking. The optimal fabrication conditions were as follows: 10 wt.% ethanol as cosolvent; membrane curing temperature = 50 °C; membrane curing time = 30 min.

Application of a compositional rotatable plan in modeling the propylene content in a vinyl chloride/propylene copolymer

Using a fractional rotatable plan, the effect of five input parameters of the conduct of the copolymerization process on the amount of propylene built into the copolymer, obtained as a result of free radical suspension copolymerization of vinyl chloride with propylene in a batch suspension polymerization reactor, was analyzed. Using the results obtained, the analysis of variance was carried out and the influence of particular factors and their interactions on the product properties was determined. Thus, it was determined that the greatest influence on the amount of the incorporated propylene in the copolymer is exerted by the amount of propylene introduced into the system, while the effect of the initiator on the product properties analyzed was found to be negligible. A mathematical model was also made, and then it was improved through the use of stepwise regression and verification with the results of laboratory experiments. The adequacy of the achieved model was confirmed using the Fisher–Snedecor test. It was obtained the conformity of the constructed model with the analysis of the influence of particular factors on the propylene content in the copolymer.

A Novel Approach To Optimize the Fabrication Conditions of Thin Film Composite RO Membranes Using Multi-Objective Genetic Algorithm II

This work focuses on developing a novel method to optimize the fabrication conditions of polyamide (PA) thin film composite (TFC) membranes using the multi-objective genetic algorithm II (MOGA-II) method. We used different fabrication conditions for formation of polyamide layer—trimesoyl chloride (TMC) concentration, reaction time (t), and curing temperature (Tc)—at different levels, and designed the experiment using the factorial design method. Three functions (polynomial, neural network, and radial basis) were used to generate the response surface model (RSM). The results showed that the radial basis predicted good results (R² = 1) and was selected to generate the RSM that was used as the solver for MOGA-II. The experimental results indicate that TMC concentration and t have the highest influence on water flux, while NaCl rejection is mainly affected by the TMC concentration, t, and Tc. Moreover, the TMC concentration controls the density of the PA, whereas t confers the PA layer thickness. In the optimization run, MOGA-II was used to determine optimal parametric conditions for maximizing water flux and NaCl rejection with constraints on the maximum acceptable levels of Na₂SO₄, MgSO₄, and MgCl₂ rejections. The optimized solutions were obtained for longer t, higher Tc, and different TMC concentration levels.

Enzyme production ofd-gluconic acid and glucose oxidase: successful tales of cascade reactions

This review mainly focuses on the use of glucose oxidase in the production ofd-gluconic acid, which is a reactant of undoubtable interest in different industrial areas. As example of diverse enzymatic cascade reactions.