Direct preparation of sodium stannate from lead refining dross after NaOH roasting-water leaching

Formation and Inhibition Mechanism of Na8SnSi6O18 during the Soda Roasting Process for Preparing Na2SnO3

To produce Na₂SnO_3, which is widely used in the ceramics and electroplating industries, a novel process for the preparation of sodium stannate from cassiterite concentrates was developed successfully by the authors' group. It was found that sodium stannosilicate (Na₈SnSi₆O₁₈) was easily formed due to the main gangue of quartz in cassiterite concentrates, which was almost insoluble and decreased the quality of Na₂SnO₃. The formation and transitions of Na₈SnSi₆O₁₈ in the SnO₂-SiO₂-Na₂CO₃ system roasted under a CO-CO₂ atmosphere were determined. The results indicated that the formation of Na₈SnSi₆O₁₈ could be divided into two steps: SnO₂ reacted with Na₂CO₃ to form Na₂SnO₃, and then Na₂SnO₃ was rapidly combined with SiO₂ and Na₂CO₃ to form low melting point Na₈SnSi₆O₁₈. In addition, Na₈SnSi₆O₁₈ can be decomposed into Na₂SiO₃ and Na₂SnO₃ by using excess Na₂CO₃.

Effect of Sodium Borate on the Preparation of TiN from Titanomagnetite Concentrates by Carbothermic Reduction–Magnetic Separation and Acid Leaching Process

Carbothermic reduction–magnetic separation and acid leaching processes were used to produce TiN and direct reduced iron (DRI) from titanomagnetite concentrates. The effects of sodium borate on the reduction behavior of TMCs, the magnetic separation of the reduced products, and the purification of the impure TiN by acid leaching were investigated. Results of x-ray diffraction, scanning electron microscopy, and energy-dispersive spectroscopy analysis showed that magnesium aluminate spinel (MgAl2O4) was generated in the reduced products, which could hinder the purification of the TiN. Adding sodium borate not only inhibited the formation of MgAl2O4, but also promoted the formation of TiN by decreasing the roasting temperature and time. Adding sodium borate slightly affected the separation of metallic Fe and TiN. By adding 16% sodium borate, a DRI with 94.3% Fe, 0.6% Ti, and 0.1% V was obtained by magnetic separation. After HCl + HF leaching, the TiN product containing 74.1% Ti and 2.8% V was obtained with the Ti recovery of 94.6% and V recovery of 58.3%.