Investigation of electrodialysis configurations for vinasse desalting and potassium recovery

Vinasse processing by electrodialysis combined with nanofiltration: emphasis on process optimization and environmental sustainability

Vinasse, due to its high organic load, low pH, high corrosivity, and high potassium levels, can cause salinization, acidification, loss of fertility, and leaching of constituents when applied to agricultural soils. In this context, electrodialysis (ED) was used to remove potassium from this effluent, to concentrate it in the cathode concentrate compartment. The cathode concentrate was subjected to nanofiltration (NF), allowing the electrolyte to be reconditioned and simultaneously generating a solution rich in potassium, making it an input for the fertilizer industry. The conditions of NF were optimized by the design of experiments. The optimal conditions obtained were 6 bar pressure, 1.8 L min-1 flow, and 1.6× feed dilution factor. Although the reconditioned electrolyte has been feasible, the raw vinasse (pre-ultrafiltered) was compared and proved to be a sustainable option. The NF permeate had a potassium concentration of 90% and magnesium of 84%, in addition to the annual reduction in magnesium sulfate demand (139,450,988 kg) and distilled water (5,019 m3). It was also possible to obtain an increase of approximately 400% in the rate of the application of vinasse in fertigation without compromising the needs of the plantation, the quality of the soil, and groundwater.

Recent advances and applicable flexibility potential of electrochemical processes for wastewater treatment

This study examined >140 relevant publications from the last few years (2018-2021). In this study, classification was reviewed depending on the operation's progress. Electrocoagulation (EC), electrooxidation (EO), electroflotation (EF), electrodialysis (ED), and electro-Fenton (EFN) processes have received considerable attention. The type of action (individual or hybrid) for each electrochemical procedure was evaluated, and statistical analysis was performed to compare them as a new manner of reviewing cited papers providing a massive amount of information efficiently to the readers. Individual or hybrid operation progress of the electrochemical techniques is critical issues. Their design, operation, and maintenance costs vary depending on the in-situ conditions, as evidenced by surveyed articles and statistical analyses. This work also examines the variables affecting the elimination efficacy, such as the applied current, reaction time, pH, type of electrolyte, initial pollutant concentration, and energy consumption. In addition, owing to its efficacy in removing toxins, the hybrid activity showed a good percentage among the studies reviewed. The promise of each wastewater treatment technology depends on the type of contamination. In some cases, EO requires additives to oxidise the pollutants. EF and EFN eliminated lightweight organic pollutants. ED has been used to treat saline water. Compared to other methods, EC has been extensively employed to remove a wide variety of contaminants.

Stability of Ion Exchange Membranes in Electrodialysis

During electrodialysis the ion exchange membranes are affected by such factors as passage of electric current, heating, tangential flow of solution and exposure to chemical agents. It can potentially cause the degradation of ion exchange groups and of polymeric backbone, worsening the performance of the process and necessitating the replacement of the membranes. This article aims to review how the composition and the structure of ion exchange membranes change during the electrodialysis or the studies imitating it.

Exploiting the Nutrient Potential of Anaerobically Digested Sewage Sludge: A Review

The world is currently witnessing a rapid increase in sewage sludge (SS) production, due to the increased demand for wastewater treatment. Therefore, SS management is crucial for the economic and environmental sustainability of wastewater treatment plants. The recovery of nutrients from SS has been identified as a fundamental step to enable the transition from a linear to a circular economy, turning SS into an economic and sustainable source of materials. SS is often treated via anaerobic digestion, to pursue energy recovery via biogas generation. Anaerobically digested sewage sludge (ADS) is a valuable source of organic matter and nutrients, and significant advances have been made in recent years in methods and technologies for nutrient recovery from ADS. The purpose of this study is to provide a comprehensive overview, describing the advantages and drawbacks of the available and emerging technologies for recovery of nitrogen (N), phosphorus (P), and potassium (K) from ADS. This work critically reviews the established and novel technologies, which are classified by their ability to recover a specific nutrient (ammonia stripping) or to allow the simultaneous recovery of multiple elements (struvite precipitation, ion exchange, membrane technologies, and thermal treatments). This study compares the described technologies in terms of nutrient recovery efficiency, capital, and operational costs, as well as their feasibility for full-scale application, revealing the current state of the art and future perspectives on this topic.

Resource recovery from sugarcane vinasse by anaerobic digestion - A review

The increase in biofuel production by 2030, driven by the targets set at the 21st United Nations Framework Convention on Climate Change (COP21), will promote an increase in ethanol production, and consequently more vinasse generation. Sugarcane vinasse, despite having a high polluting potential due to its high concentration of organic matter and nutrients, has the potential to produce value-added resources such as volatile fatty acids (VFA), biohydrogen (bioH₂) and biomethane (bioCH₄) from anaerobic digestion. The objective of this paper is to present a critical review on the vinasse treatment by anaerobic digestion focusing on the final products. Effects of operational parameters on production and recovery of these resources, such as pH, temperature, retention time and type of inoculum were addressed. Given the importance of treating sugarcane vinasse due to its complex composition and high volume generated in the ethanol production process, this is the first review that evaluates the production of VFAs, bioH₂ and bioCH₄ in the treatment of this organic residue. Also, the challenges of the simultaneous production of VFA, bioH₂ and bioCH₄ and resources recovery in the wastewater streams generated in flex-fuel plants, using sugarcane and corn as raw material in ethanol production, are presented. The installation of flex-fuel plants was briefly discussed, with the main impacts on the treatment process of these effluents either jointly or simultaneously, depending on the harvest season.

Making wastewater obsolete: Selective separations to enable circular water treatment

By 2050, the societal needs and innovation drivers of the 21st century will be in full swing: mitigating climate change, minimizing anthropogenic effects on natural ecosystems, navigating scarcity of natural resources, and ensuring equitable access to quality of life will have matured from future needs to exigent realities. Water is one such natural resource, and will need to be treated and transported to maximize resource efficiency. In particular, wastewater will be mined for the valuable product precursors it contains, which will require highly selective separation processes capable of capturing specific target compounds from complex solutions. As a case study, we focus on the nitrogen cycle because it plays a central role in both natural and engineered systems. Nitrogen occurs as several species, including ammonia, a fertilizer and precursor to many nitrogen products, and nitrate, a fertilizer and component of explosives. We describe two applications of selective separations: selective materials and electrochemical processes. Ultimately, this perspective outlines the next thirty years of modular, selective, resource-efficient separations that will play a major role in enabling element-specific circular economies and redefining wastewater as a resource.

Electrodialysis Applications in Wastewater Treatment for Environmental Protection and Resources Recovery: A Systematic Review on Progress and Perspectives

This paper presents a comprehensive review of studies on electrodialysis (ED) applications in wastewater treatment, outlining the current status and the future prospect. ED is a membrane process of separation under the action of an electric field, where ions are selectively transported across ion-exchange membranes. ED of both conventional or unconventional fashion has been tested to treat several waste or spent aqueous solutions, including effluents from various industrial processes, municipal wastewater or salt water treatment plants, and animal farms. Properties such as selectivity, high separation efficiency, and chemical-free treatment make ED methods adequate for desalination and other treatments with significant environmental benefits. ED technologies can be used in operations of concentration, dilution, desalination, regeneration, and valorisation to reclaim wastewater and recover water and/or other products, e.g., heavy metal ions, salts, acids/bases, nutrients, and organics, or electrical energy. Intense research activity has been directed towards developing enhanced or novel systems, showing that zero or minimal liquid discharge approaches can be techno-economically affordable and competitive. Despite few real plants having been installed, recent developments are opening new routes for the large-scale use of ED techniques in a plethora of treatment processes for wastewater.