Li extraction from model brine via electrocoagulation: Processing, kinetics, and mechanism

A novel electrocoagulation process with centrifugal electrodes for wastewater treatment: Electrochemical behavior of anode and kinetics of heavy metal removal

Anodic passivation is a key problem to impair the efficiency of in the electrocoagulation (EC) process. Process intensification of EC has attracted increasingly greater attention. In this work, a novel centrifugal electrode reactor was designed and applied in EC process to enhance the treatment of simulated heavy metal wastewater using aluminum anode. Results showed that the removal efficiency of heavy metals was significantly improved by the centrifugal electrodes, compared with the stationary electrodes. Electrochemical behavior of centrifugal electrodes was analyzed by an improved rotating disk electrode system. Anodic polarization behavior of aluminium showed a typical characteristic of dissolution in centrifugal electrodes, rather than passivation in static condition. Anode dissolution was controlled by the diffusion of Cl^- ion that was enhanced by centrifugal electrodes. Thus, anode passivation was reduced. In addition, the kinetics analysis indicated that the removal of heavy metals in EC by centrifugal electrodes conformed to Variable-Order-Kinetic (VOK) model based on the Langmuir adsorption.

Development and application of novel high throughput metal waste chips and foam electrodes for electrocoagulation treatment of graywater

In this study, novel high throughput metal waste chips and foam electrodes were developed for the electrocoagulation of graywater for the first time. The developed electrodes were then compared with traditional metal plate electrodes, which showed higher efficiency of developed electrodes. The effective parameters of pH, electrode distance, applied voltage, and reaction time on COD removal were optimized using RSM as a multivariate optimization technique, and the data were analyzed by ANOVA, normal plot, residual distribution, and 3D plots. The optimal conditions for electrocoagulation of graywater using metal (Al) plate electrode were determined as a pH of 6.86, electrode distance of 5 mm, and applied voltage of 5 V for a reaction time of 10 min, resulting in 89.1% COD removal and 74% turbidity removal. Finally, the performance of aluminum plate electrodes, foam electrodes, and electrodes made from metal waste chips was compared using COD removal efficiency as the index, revealing 84%, 93%, and 87% COD removal, respectively. These results demonstrated that the newly developed electrodes are suitable for graywater treatment with excellent COD removal efficiency, metal chip waste recycling, and cost-saving.

Enhanced oil droplet aggregation and demulsification by increasing electric field in electrocoagulation

Electrocoagulation (EC) is an efficient technology for removing oil-in-water (O/W) emulsions. However, the role of the electric field in EC for demulsification remains unclear and an obstacle for improving reactor design and operation. Herein, demulsification and oil removal performance by EC under different electric field conditions were investigated. Increasing the EC electric field intensity was beneficial for oil removal, and tandem EC had a higher electric field intensity than parallel EC under the same current density. When the current density was 0.67 mA cm^-2, the chemical oxygen demand (COD) removal rates of tandem EC and parallel EC were 1 136.47 and 745.99 g COD kWh^-1, respectively. Oil droplets were polarized by the electric field, and then aligned and aggregated parallel to the direction of the electric field. Increasing electric field intensity accelerated the aggregation of oil droplets, as verified by physical fluid simulation. Furthermore, results showed a higher Al³⁺ dosage and larger electric field intensity in EC with increasing current density, which was conducive to oil droplet demulsification. These findings provide insight into and a theoretical basis for improving oil removal by EC processes.

Electrocoagulation Process: An Approach to Continuous Processes, Reactors Design, Pharmaceuticals Removal, and Hybrid Systems—A Review

The electrocoagulation (EC) process has been widely studied in recent years to remove a wide range of contaminants present in different types of water: fluorides, arsenic, heavy metals, organic matter, colorants, oils, and recently, pharmaceutical compounds. However, most of the studies have been aimed at understanding the process factors that have the most significant effect on efficiency, and these studies have been mainly on a batch process. Therefore, this review is focused on elucidating the current state of development of this process and the challenges it involves transferring to continuous processes and the recent exploration of its potential use in the removal of pharmaceutical contaminants and its implementation with other technologies.

Evaluation of the hybrid system combining electrocoagulation, nanofiltration and reverse osmosis for biologically treated textile effluent: Treatment efficiency and membrane fouling

The efficiency of the hybrid electrocoagulation-nanofiltration-reverse osmosis (EC-NF-RO) system for the treatment of biologically treated textile effluent was investigated. The treatment performances and membrane fouling behaviours of nanofiltration (NF) and hybrid EC-NF systems were compared. EC process was evaluated concerning mitigate the membrane fouling and increasing the removal efficiencies. Besides, the treated wastewater with the hybrid EC-NF process was finally processed using RO process for reuse purpose in the textile industry. The EC treatment was applied using Fe and Al electrodes at various conditions; pH:4-10, current density:0.5-17 mA/cm² and operating time:30-180 min. Fe electrode showed better performance in terms of higher removal efficiencies (76% COD, 96% DFZ₄₃₆), lower energy (21.1 kWh/m³) and electrode consumptions (3.7 kg/m³) for the optimum conditions. Scanning Electron Microscopy-Energy Dispersive Index (ESEM-EDX) and Fourier-Transform Infrared Spectroscopy (FTIR) analyses were carried out for EC sludge samples obtained with Fe and Al electrodes. Desal 5 DL and NF 270 membranes were tested in terms of removal efficiency and membrane fouling for NF and hybrid EC-NF process of textile wastewater. Membrane fouling was evaluated with flux values, resistance-in-series model results as well as Atomic Force Microscopy (AFM), FTIR and contact angle measurements. NF 270 membrane achieved better chloride (28%) and conductivity (41%) removal efficiencies for NF treatment. EC pretreatment did not result in any noticeable improvement in rejections except for chloride (48%) and conductivity (59%) for the hybrid EC-NF process with NF 270. The ratios of R_c decreased to 40% for NF 270 and 42% for Desal 5DL after EC pretreatment. NF270 membrane indicated high permeate flux and low membrane fouling considering cake resistance distribution, surface roughness, hydrophilicity and chemical structure variation. >93% COD, 99% conductivity, 97% chloride, and 91% TDS removal efficiencies were obtained with the hybrid EC-NF-RO process. Finally, the obtained high quality water by RO after the EC + NF 270 hybrid process could be used for all textile finishing process.