Metal sulfide precipitation coupled with membrane filtration process for recovering copper from acid mine drainage

Acid mine drainage (AMD) treatment using galvanic electrochemical system Al-Cu

Acid mine drainage was evaluated using a galvanic (GV) electrochemical system, Al-Cu (anode/cathode), based on a 32 factorial design. The factors analyzed were anodic area/volume ratios (A/V) of 0.037, 0.072, and 0.112 cm2/cm3, and treatment time from 0.25-8 h, and analyses were performed in duplicate with 11 degrees of freedom. The response variables were the total dissolved solids and concentrations of As, Cu, Co, Cr, Pb, Fe, Ni, and S O 4 2 - . The pH, electrical conductivity, and temperature were monitored during the process. Significant differences between treatments were determined by analysis of variance with Tukey's test (p < 0.05) using Statgraphics Centurion XVI.I software. The results showed that a greater electrode surface, A/V ratio, and treatment time improved pollutant removal. The spontaneous reactions generated by the galvanic cell, through the current that flows owing to the potential difference between the Al and Cu electrodes, allows the removal of heavy metals, arsenic, and S O 4 2 - by coagulation and precipitation mechanisms. The removal efficiencies achieved were Cu (99.1%), As (76.6%), Ni (80.2%), Pb (83.6%), Cr (100%), Fe (93.71%), and 92.9% for sulfates. The X-ray diffraction and Raman analyses of the solid fraction indicated that cuprite was formed with a purity of 96%, and the recovery of Cu by the GV system may be a viable option for mining companies.

Selective separation of metals from wastewater using sulfide precipitation: A critical review in agents, operational factors and particle aggregation

Extensive research has been conducted on the separation and recovery of heavy metals from wastewater through the targeted precipitation of metal sulfides. It is necessary to integrate various factors to establish the internal correlation between sulfide precipitation and selective separation. This study provides a comprehensive review of the selective precipitation of metal sulfides, considering sulfur source types, operating factors, and particle aggregation. The controllable release of H2S from insoluble metal sulfides has garnered research interest due to its potential for development. The pH value and sulfide ion supersaturation are identified as key operational factors influencing selectivity precipitation. Effective adjustment of sulfide concentration and feeding rate can reduce local supersaturation and improve separation accuracy. The particle surface potential and hydrophilic/hydrophobic properties are crucial factors affecting particle aggregation, and methods to enhance particle settling and filtration performance are summarized. The regulation of pH and sulfur ion saturation also controls the zeta potential and hydrophilic/hydrophobic properties on the particles surface, thereby affecting particle aggregation. Insoluble sulfides can decrease sulfur ion supersaturation and improve separation accuracy, but they can also promote particle nucleation and growth by acting as growth platforms and reducing energy barriers. The combined influence of sulfur source and regulation factors is vital for achieving precise separation of metal ions and particle aggregation. Finally, suggestions and prospects are proposed for the development of agents, kinetic optimization, and product utilization to promote the industrial application of selective precipitation of metal sulfides in a better, safer, and more efficient way.

Removal of Copper Ions from Wastewater: A Review

Copper pollution of the world's water resources is becoming increasingly serious and poses a serious threat to human health and aquatic ecosystems. With reported copper concentrations in wastewater ranging from approximately 2.5 mg/L to 10,000 mg/L, a summary of remediation techniques for different contamination scenarios is essential. Therefore, it is important to develop low-cost, feasible, and sustainable wastewater removal technologies. Various methods for the removal of heavy metals from wastewater have been extensively studied in recent years. This paper reviews the current methods used to treat Cu(II)-containing wastewater and evaluates these technologies and their health effects. These technologies include membrane separation, ion exchange, chemical precipitation, electrochemistry, adsorption, and biotechnology. Thus, in this paper, we review the efforts and technological advances made so far in the pursuit of more efficient removal and recovery of Cu(II) from industrial wastewater and compare the advantages and disadvantages of each technology in terms of research prospects, technical bottlenecks, and application scenarios. Meanwhile, this study points out that achieving low health risk effluent through technology coupling is the focus of future research.

Leaching Characteristics of Potentially Toxic Metals from Tailings at Lujiang Alum Mine, China

To investigate the leaching characteristics and potential environmental effects of potentially toxic metals (PTMs) from alum mine tailings in Lujiang, Anhui Province, soaking tests and simulated rainfall leaching experiments were conducted for two types of slag. PTMs comprising Cd, Cr, Cu, Mn, and Ni were detected in the slag. Cu and Cd contents exceeded the national soil risk screening values (GB 15618-2018). pH values of the two slag soaking solutions were negatively correlated with the solid:liquid ratio. pH values of the sintered slag soaking solutions with different solid:liquid ratios finally stabilized between 4.4 and 4.59, and those of the waste slag soaking solutions finally stabilized between 2.7 and 3.4. The concentrations of Cd, Cr, Cu, Mn, and Ni leached from waste slag were higher than those from sintered slag, and the dissolved concentrations of these PTMs in sintered slag were higher under rainfall leaching conditions than soaking conditions (the difference in Cr concentration was the smallest, 5.6%). The cumulative release of Cd, Cr, Cu, Mn, and Ni increased as the leaching liquid volume increased. The kinetic characteristics of the cumulative release of the five PTMs were best fitted by a double constant equation (R² > 0.98 for all fits). Single factor index evaluations showed that Mn and Ni were the PTMs with high pollution degrees (P_i for Mn and Ni exceed 1) in the leaching solutions. However, considering the biotoxicity of PTMs, the water quality index evaluations showed that the water quality of the sintered slag soaking solution, the waste slag soaking solution, and the sintered slag leachate was good, poor, and undrinkable, respectively. The health risk assessment showed that the total non-carcinogenic risk (HI) values in adults for both the sintered slag leachate and waste slag soaking solution exceeded the safe level of 1, with HI values of 3.965 and 2.342, respectively. The hazard quotient (HQ) for Cd was 1.994 for the sintered slag leachate, and Cd and Cr make up 50.29% and 15.93% of the total risk, respectively. Cr makes up 28.38% of the total risk for the waste slag soaking solution. These results indicate a high non-carcinogenic risk of exposure to Cd and Cr in the leaching solution used for drinking purposes. These findings may provide a reference for the evaluation and ecological control of PTM pollution in alum mining areas.

H2S release rate strongly affects particle size and settling performance of metal sulfides in acidic wastewater: The role of homogeneous and heterogeneous nucleation

Sulfide precipitation is an extensively used method to precipitate metal and arsenic from acidic wastewater, whereas the tiny and negatively-charged metal sulfides with poor settling performance are generated. The factors and mechanisms that influence particle size and settling performance remain unclear. Herein, the effects of sulfuration factors, e.g., reagent dosage, acidity and H₂S release rate on the particle size and settling performance of metal sulfides were investigated, and involved mechanisms were systematically revealed. The results showed that the reagent dosage and acidity had a limited effect on particle size and settling performance while the H₂S release rate played a critical role. Under homogeneous conditions, the decrease in H₂S release rate, which can reduce the initial supersaturation and supply the sustainable supersaturation, increased the particle size of metal sulfides generated using Na₂S solution. Under heterogeneous conditions, the decrease in H₂S release rate further increased the particle size of metal sulfides generated using low-solubility CaS/FeS and further improved settling performance, in which heterogeneous nucleation played a crucial role besides supersaturation. The developed dissolution-diffusion-growth model qualitatively explained the negative relationship between H₂S release rate and particle growth. This work provides implications for improving the settling performance of metal sulfides in acidic wastewater.

Copper removal and elemental sulfur recovery from fracturing flowback water in a microbial fuel cell with an extra electrochemical anode

Fracturing flowback water (FFW) from the shale gas exploitation resulted in environmental burden. FFW could be treated by a microbial fuel cell (MFC), but the challenge for the precipitation of ultrafine particles due to the supersaturation of sulfide remains to be addressed. Herein, we reported a Dual-anode MFC (DA-MFC), in which the FFW remediation and elemental sulfur recovery could be performed by regulating potential of the electrochemical anode. The removal of COD and sulfate was 70.0 ± 1.2% and 75.5 ± 0.4% in DA-MFCs by controlling potential at -0.1 V (vs. SHE) for 36 h. Meanwhile, the efficiency of copper removal and elemental sulfur recovery was up to 99.9 ± 0.5% and 75.6 ± 1.8%, respectively, which was attributed by the electrochemical oxidation of sulfide to elemental sulfur. Trichococcus, unclassified Prolixibacteraceae and unclassified Cloacimonadales enriched on the bioanodes of DA-MFCs were sensitive to potential regulation and favorable for degrading complex organics. UnclassifiedSynergistaceae, Desulfobacterium, Desulfovibrio, unclassified bacteria and Syner-01 was conducive to sulfate removal. Moreover, the elimination of Azoarcus due to potential regulation suppressed the biological oxidation of sulfide. Thus, organics were efficiently removed through the biological oxidation and sulfate reduction on bioanode, the copper ions were combined with the sulfide from sulfate reduction to precipitate effectively, and then the excessive sulfide in the system was converted into elemental sulfur attached on the electrochemical anode. The results provide new sights on bio-electrochemical technology for treatment of wastewater containing complex organics, heavy metals and sulfates.

Resource Utilization of Acid Mine Drainage (AMD): A Review

Acid mine drainage (AMD) is a typical type of pollution originating from complex oxidation interactions that occur under ambient conditions in abandoned and active mines. AMD has high acidity and contains a high concentration of heavy metals and metalloids, posing a serious threat to ecological systems and human health. Over the years, great progress has been made in the prevention and treatment of AMD. Remediation approaches like chemical neutralization precipitation, ion exchange, membrane separation processes, and bioremediation have been extensively reported. Nevertheless, some limitations, such as low efficacy, excessive consumption of chemical reagents, and secondary contamination restrict the application of these technologies. The aim of this review was to provide updated information on the sustainable treatments that have been engaged in the published literature on the resource utilization of AMD. The recovery and reuse of valuable resources (e.g., clean water, sulfuric acid, and metal ions) from AMD can offset the cost of AMD remediation. Iron oxide particles recovered from AMD can be applied as adsorbents for the removal of pollutants from wastewater and for the fabrication of effective catalysts for heterogeneous Fenton reactions. The application of AMD in beneficiation fields, such as activating pyrite and chalcopyrite flotation, regulating pulp pH, and leaching copper-bearing waste rock, provides easy access to the innovative utilization of AMD. A review such as this will help researchers understand the progress in research, and identify the strengths and weaknesses of each treatment technology, which can help shape the direction of future research in this area.

Sustainable and efficient technologies for removal and recovery of toxic and valuable metals from wastewater: Recent progress, challenges, and future perspectives

Due to their numerous effects on human health and the natural environment, water contamination with heavy metals and metalloids, caused by their extensive use in various technologies and industrial applications, continues to be a huge ecological issue that needs to be urgently tackled. Additionally, within the circular economy management framework, the recovery and recycling of metals-based waste as high value-added products (VAPs) is of great interest, owing to their high cost and the continuous depletion of their reserves and natural sources. This paper reviews the state-of-the-art technologies developed for the removal and recovery of metal pollutants from wastewater by providing an in-depth understanding of their remediation mechanisms, while analyzing and critically discussing the recent key advances regarding these treatment methods, their practical implementation and integration, as well as evaluating their advantages and remaining limitations. Herein, various treatment techniques are covered, including adsorption, reduction/oxidation, ion exchange, membrane separation technologies, solvents extraction, chemical precipitation/co-precipitation, coagulation-flocculation, flotation, and bioremediation. A particular emphasis is placed on full recovery of the captured metal pollutants in various reusable forms as metal-based VAPs, mainly as solid precipitates, which is a powerful tool that offers substantial enhancement of the remediation processes' sustainability and cost-effectiveness. At the end, we have identified some prospective research directions for future work on this topic, while presenting some recommendations that can promote sustainability and economic feasibility of the existing treatment technologies.

Integrated Membrane Process Coupled with Metal Sulfide Precipitation to Recover Zinc and Cyanide

In gold cyanidation plants, which include a zinc cementation process, there is a progressive increase in zinc content in the solution and a higher cyanide concentration in leaching tailings. Consequently, there are opportunities to: (i) recover zinc and cyanide from these solutions, (ii) generate a saleable ZnS by-product, and (iii) reduce cyanide consumption and cyanide concentration in leaching tailings. Previous studies have proposed the use of the SART (Sulfidization, Acidification, Recycling, and Thickening) process for this purpose; however, this process has disadvantages that must be addressed. This study presents the results of the experimental assessment of an alternative process, the SuCy process, which uses an integrated membrane process. The SuCy process is composed of a metal sulfide precipitation coupled with a membrane filtration stage, a membrane contactor step to recover and concentrate cyanide, and a final neutralization and ultrafiltration stage. The flux obtained for zinc sulfide separation was around 0.01 L/m2s, with cyanide recovery of 95% at 60 min, whereas flux for ultrafiltration was 0.22 L/m2s. A comparison with an experimental study of the SART process at laboratory scale showed that the SuCy process could obtain a higher zinc recovery and can reduce the solid–liquid separation equipment by around five times. Therefore, the SuCy process could be a promising alternative for zinc and cyanide recovery in gold cyanidation.

Metal Sulfide Precipitation: Recent Breakthroughs and Future Outlooks

The interest in metal sulfide precipitation has recently increased given its capacity to efficiently recover several metals and metalloids from different aqueous sources, including wastewaters and hydrometallurgical solutions. This article reviews recent studies about metal sulfide precipitation, considering that the most relevant review article on the topic was published in 2010. Thus, our review emphasizes and focuses on the overall process and its main unit operations. This study follows the flow diagram definition, discussing the recent progress in the application of this process on different aqueous matrices to recover/remove diverse metals/metalloids from them, in addition to kinetic reaction and reactor types, different sulfide sources, precipitate behavior, improvements in solid–liquid separation, and future perspectives. The features included in this review are: operational conditions in terms of pH and Eh to perform a selective recovery of different metals contained in an aqueous source, the aggregation/colloidal behavior of precipitates, new materials for controlling sulfide release, and novel solid–liquid separation processes based on membrane filtration. It is therefore relevant that the direct production of nanoparticles (Nps) from this method could potentially become a future research approach with important implications on unit operations, which could possibly expand to several applications.