Nano-inspired oxygen barrier coatings for food packaging applications: An overview

Engineered Nanomaterial Coatings for Food Packaging: Design, Manufacturing, Regulatory, and Sustainability Implications

The food industry is one of the most regulated businesses in the world and follows strict internal and regulated requirements to ensure product reliability and safety. In particular, the industry must ensure that biological, chemical, and physical hazards are controlled from the production and distribution of raw materials to the consumption of the finished product. In the United States, the FDA regulates the efficacy and safety of food ingredients and packaging. Traditional packaging materials such as paper, aluminum, plastic, and biodegradable compostable materials have gradually evolved. Coatings made with nanotechnology promise to radically improve the performance of food packaging materials, as their excellent properties improve the appearance, taste, texture, and shelf life of food. This review article highlights the role of nanomaterials in designing and manufacturing anti-fouling and antimicrobial coatings for the food packaging industry. The use of nanotechnology coatings as protective films and sensors to indicate food quality levels is discussed. In addition, their assessment of regulatory and environmental sustainability is developed. This review provides a comprehensive perspective on nanotechnology coatings that can ensure high-quality nutrition at all stages of the food chain, including food packaging systems for humanitarian purposes.

The Emergence of Edible and Food-Application Coatings for Food Packaging: A Review

Food packaging was not as important in the past as it is now, because the world has more people but fewer food resources. Food packaging will become more prevalent and go from being a nice-to-have to an essential feature of modern life. Food packaging has grown to be an important industry sector in today’s world of more people and more food. Food packaging innovation faces significant challenges in extending perishable food products’ shelf life and contributing to meeting daily nutrient requirements as people nowadays are searching for foods that offer additional health advantages. Modern food preservation techniques have two objectives: process viability and safe, environmentally friendly end products. Long-term storage techniques can include the use of edible coatings and films. This article gives a succinct overview of the supplies and procedures used to coat food products with conventional packaging films and coatings. The key findings summarizing the biodegradable packaging materials are emphasized for their ability to prolong the freshness and flavor of a wide range of food items; films and edible coatings are highlighted as viable alternatives to traditional packaging methods. We discuss the safety concerns and opportunities presented by applying edible films and coatings, allowing it to be used as quality indicators for time-sensitive foods.

A review on recent advances in the applications of composite Fe3O4 magnetic nanoparticles in the food industry

Fe3O4 magnetic nanoparticles (MNPs) have attracted tremendous attention due to their superparamagnetic properties, large specific surface area, high biocompatibility, non-toxicity, large-scale production, and recyclability. More importantly, numerous hydroxyl groups (-OH) on the surface of Fe3O4 MNPs can provide coupling sites for various modifiers, forming versatile nanocomposites for applications in the energy, biomedicine, and environmental fields. With the development of science and technology, the potential of nanotechnology in the food industry has also gradually become prominent. However, the application of composite Fe3O4 MNPs in the food industry has not been systematically summarized. Herein, this article reviews composite Fe3O4 MNPs, including their properties, modifications, and physical functions, as well as their applications in the entire food industry from production to processing, storage, and detection. This review lays a solid foundation for promoting food innovation and improving food quality and safety.

A Comprehensive Review of the Development of Carbohydrate Macromolecules and Copper Oxide Nanocomposite Films in Food Nanopackaging

Background. Food nanopackaging helps maintain food quality against physical, chemical, and storage instability factors. Copper oxide nanoparticles (CuONPs) can improve biopolymers’ mechanical features and barrier properties. This will lead to antimicrobial and antioxidant activities in food packaging to extend the shelf life. Scope and Approach. Edible coatings based on carbohydrate biopolymers have improved the quality of packaging. Several studies have addressed the role of carbohydrate biopolymers and incorporated nanoparticles to enhance food packets’ quality as active nanopackaging. Combined with nanoparticles, these biopolymers create film coatings with an excellent barrier property against transmissions of gases such as O2 and CO2. Key Findings and Conclusions. This review describes the CuO-biopolymer composites, including chitosan, agar, cellulose, carboxymethylcellulose, cellulose nanowhiskers, carrageenan, alginate, starch, and polylactic acid, as food packaging films. Here, we reviewed different fabrication techniques of CuO biocomposites and the impact of CuONPs on the physical, mechanical, barrier, thermal stability, antioxidant, and antimicrobial properties of carbohydrate-based films.

Nano-biotechnology, an applicable approach for sustainable future

Nanotechnology is one of the most emerging fields of research within recent decades and is based upon the exploitation of nano-sized materials (e.g., nanoparticles, nanotubes, nanomembranes, nanowires, nanofibers and so on) in various operational fields. Nanomaterials have multiple advantages, including high stability, target selectivity, and plasticity. Diverse biotic (e.g., Capsid of viruses and algae) and abiotic (e.g., Carbon, silver, gold and etc.) materials can be utilized in the synthesis process of nanomaterials. "Nanobiotechnology" is the combination of nanotechnology and biotechnology disciplines. Nano-based approaches are developed to improve the traditional biotechnological methods and overcome their limitations, such as the side effects caused by conventional therapies. Several studies have reported that nanobiotechnology has remarkably enhanced the efficiency of various techniques, including drug delivery, water and soil remediation, and enzymatic processes. In this review, techniques that benefit the most from nano-biotechnological approaches, are categorized into four major fields: medical, industrial, agricultural, and environmental.

Potential of engineered nanostructured biopolymer based coatings for perishable fruits with Coronavirus safety perspectives

Fresh fruits are prioritized needs in order to fulfill the required health benefits for human beings. However, some essential fruits are highly perishable with very short shelf-life during storage because of microbial growth and infections. Thus improvement of fruits shelf-life is a serious concern for their proper utlization without generation of huge amount of fruit-waste. Among various methods employed in extension of fruits shelf-life, design and fabrication of edible nanocoatings with antimicrobial activities have attracted considerable interest because of their enormous potential, novel functions, eco-friendly nature and good durability. In recent years, scientific communities have payed increased attention in the development of advanced antimicrobial edible coatings to prolong the postharvest shelf-life of fruits using hydrocolloids. In this review, we attempted to highlight the technical breakthrough and recent advancements in development of edible fruit coating by the application of various types of agro-industrial residues and different active nanomaterials incorporated into the coatings and their effects on shelf-life of perishable fruits. Improvements in highly desired functions such as antioxidant/antimicrobial activities and mechanical properties of edible coating to significantly control the gases (O₂/CO₂) permeation by the incorporation of nanoscale natural materials as well as metal nanoparticles are reviewed and discussed. In addition, by compiling recent knowledge, advantages of coatings on fruits for nutritional security during COVID-19 pandemic are also summarized along with the scientific challenges and insights for future developments in fabrication of engineered nanocoatings.

Assessment of Potential Toxicity of Onion-like Carbon Nanoparticles from Grilled Turbot Scophthalmus maximus L

Although the presence of foodborne nanoparticles was confirmed in grilled fish in a previous study, the evaluation of potential health risks of these NPs was insufficient. In the present study, the potential toxicity of onion-like carbon nanoparticles (OCNPs) separated from grilled turbot Scophthalmus maximus L. was evaluated using mouse osteoblasts cells model and zebrafish (Danio rerio) model. Cytotoxicity evaluation revealed that the OCNPs penetrated into the MC3T3-E1 cells without arousing cell morphology changes. No evident apoptosis or damage of cells was observed with increasing OCNPs’ concentration to 20 mg/mL. In the hemolysis test, OCNPs did not show an obvious hemolysis effect on red blood cells. In the acute toxicity test, the LC₅₀ value (212.431 mg/L) of OCNPs to zebrafish showed a weak acute toxicity. In subacute toxicity test, after exposure to OCNPs (30 mg/L, 40 mg/L) for 10 days, a significant increase of reactive oxygen species level of zebrafish was observed. Meanwhile, redundant ROS content caused inhibition to several antioxidant enzymes and induced lipid and protein peroxidation damages according to the upregulation of malondialdehyde and protein carbonyl levels. The chronic toxicity test results indicated that oxidative stress was only observed in the high concentration group of OCNPs-treated zebrafish.

Cephalopods-Inspired Rapid Self-Healing Nanoclay Composite Coatings with Oxygen Barrier and Super-Bubble-Phobic Properties

Polymeric coatings with oxygen barrier properties are an important technology in food packaging that can extend the shelf life of food products and reduce waste. Although a typical technology in practical use is the deposition of metal or inorganic materials between multilayer films to reduce the oxygen transmission rate, once the film is damaged, oxygen permeates through the damaged area, damaging the packaged food. In addition, nanobrick wall structures consisting of nanoplatelet bricks have the potential to replace barrier films made of inorganic materials; however, they similarly lack repair performance or have slow repair speed despite having repair performance. Inspired by the rapid self-repair mechanism of cephalopods, the study develops a nanoclay-containing coating that can rapidly repair surface damage via water within 10 s. By introducing CaCl₂-derived counterions and montmorillonite for nanobrick wall structures into polyelectrolyte multilayers stacked by layer-by-layer self-assembly, the noncovalent polymer network is increased, resulting in mimicking a strong cephalopod-derived β-sheet structure and noncovalent intermolecular interactions derived from cephalopods. The high water retention at the surface showed super-bubble-phobicity in water and inhibited gas permeation. The oxygen permeability of the coatings with more than a certain amount of montmorillonite was less than 1/100 of that of bare polyethylene. The ultrafast self-healing gas barrier coating has the potential to be used not only for food products but also for electronics and pharmaceutical packaging and gas separation applications. The key technology developed in this study provides novel insights into the construction of self-healing membranes made of composite materials and will contribute to the formation of a sustainable society.

Structural and Functional Properties of Fluorinated Silica Hybrid Barrier Layers on Flexible Polymeric Foil

The reported work was focused on sol–gel-derived organically modified and fluorinated silica coatings deposited on elastic polymeric foil. The structure and topography of the coatings were tested by infrared spectroscopy and microscopic studies. The functional properties were determined using thermal analysis, surface analysis, and oxygen permeability tests. The barrier feature of the investigated materials against oxygen was correlated with the properties of the coatings. The hybrid (organic–inorganic) structure of the coatings was proven, demonstrating the presence of a silica network modified with alkyl and fluoroalkyl groups since precursors with the isooctyl group or different lengths of the fluoroalkyl chains were used for the syntheses. The coatings were free of defects and had a smooth surface except for the sample containing the longest fluoroalkyl chain (perfluorododecyl group), which showed a wrinkle-like surface. The hydrophobic character of the coatings increased, whereas the oxygen permeation coefficient values decreased (reaching a fourfold lower coefficient in comparison to the bare substrate) with a higher content of the fluorinated carbon atoms in the structure. The results were enriched by the information from the thermomechanical analysis as well as nanoindentation and scratch tests giving values of the glass transition temperature, thermal expansion coefficient, coatings adhesion, and hardness of the investigated systems.

Fabrication and evaluation of melamine-formaldehyde resin crosslinked PVA composite coating membranes with enhanced oxygen barrier properties for food packaging

Since PVA membrane is of limited use for food packaging applications in moist conditions, polyvinyl alcohol/melamine-formaldehyde resin (PVA/MF) composite coating membranes with various contents of MF were fabricated by a chemical crosslinking method to reduce the sensitivity of PVA to moisture. The morphology, chemical structure, thermal and mechanical properties of the resultant PVA/MF composite coating membranes were characterized by scanning electron microscopy (SEM), FT-IR spectrometer, X-ray diffraction (XRD), thermal gravimetric analysis (TGA), differential scanning calorimeter (DSC) and universal testing machine. In addition, their hazes and OTRs were also measured as a function of MF content. Experimental results showed that –OH in the molecular chain of MF and PVA could be crosslinked at room temperature to form a dense polymeric structure, resulting in the increase in viscosity and the decline in water absorption. The incorporation of MF into PVA gave rise to the enhancement of crosslinking through the C–O–C bonding and strong interface interaction between MF and PVA that was beneficial to improving its thermal stability, mechanical properties and barrier properties. Furthermore, the PVA/MF composite coating membranes exhibited superior transparency due to their good leveling and wettability on both BOPET and PLA substrates. The moisture resistance and barrier properties of the MF/PVA composite coated BOPET and PLA membranes under high humidity conditions have been greatly improved, and the oxygen transmission rates (OTRs) under 75% RH could still remain at about 1.0 cm³ per m² per day. These characteristics of the PVA/MF composite coating membranes have made them exhibit widespread application prospects for coating membranes in the food packaging field.

Since PVA membrane is limited use for food packaging applications in moist conditions, PVA/MF composite coating membranes with various contents of MF were fabricated by a chemical crosslinking method to reduce the sensitivity of PVA to moisture.

Per- and polyfluoroalkyl substances and their alternatives in paper food packaging

Per- and polyfluoroalkyl substances (PFAS) have been used in food contact paper and paperboard for decades due to their unique ability to provide both moisture and oil/grease resistance. Once thought to be innocuous, it is now clear that long chain PFAS bioaccumulate and are linked to reproductive and developmental abnormalities, suppressed immune response, and tumor formation. Second-generation PFAS have shorter biological half-lives but concerns about health risks from chronic exposure underscore the need for safe substitutes. Waxes and polymer film laminates of polyethylene, poly(ethylene-co-vinyl alcohol), and polyethylene terephthalate are commonly used alternatives. However, such laminates are neither compostable nor recyclable. Lamination with biodegradable polymers, including polyesters, such as polylactic acid (PLA), polybutylene adipate terephthalate, polybutylene succinate, and polyhydroxyalkanoates, are of growing research and commercial interest. PLA films are perhaps the most viable alternative, but performance and compostability are suboptimal. Surface sizings and coatings of starches, chitosan, alginates, micro- and nanofibrilated cellulose, and gelatins provide adequate oil barrier properties but have poor moisture resistance without chemical modification. Plant proteins, including soy, wheat gluten, and corn zein, have been tested as paper coatings with soy being the most commercially important. Internal sizing agents, such as alkyl ketene dimers, alkenyl succinic anhydride, and rosin, improve moisture resistance but are poor oil/grease barriers. The difficulty in finding a viable replacement for PFAS chemicals that is cost-effective, fully biodegradable, and environmentally sound underscores the need for more research to improve barrier properties and process economics in food packaging products.

Cucumis metuliferus Fruit Extract Loaded Acetate Cellulose Coatings for Antioxidant Active Packaging

A new active coating was developed by using Cucumis metuliferus fruit extract as antioxidant additive with the aim of obtaining an easy way to functionalize low-density polyethylene (LDPE) films for food packaging applications. Thus, an extraction protocol was first optimized to determine the total phenolic compounds and the antioxidant activity of CM. The aqueous CM antioxidant extract was then incorporated into cellulose acetate (CA) film-forming solution in different concentrations (1, 3 and 5 wt.%) to be further coated in corona-treated LDPE to obtain LDPE/CA-CM bilayer systems. CA and CA-CM film-forming solutions were successfully coated onto the surface of LDPE, showing good adhesion in the final bilayer structure. The optical, microstructural, thermal, mechanical and oxygen barrier performance, as well as the antioxidant activity, were evaluated. The active coating casted onto the LDPE film did not affect the high transparency of LDPE and improved the oxygen barrier performance. The antioxidant effectiveness of bilayer packaging was confirmed by release studies of Cucumis metuliferus from the cellulose acetate layer to a fatty food simulant. Finally, the LDPE/CA-CM active materials were also tested for their application in minimally processed fruits, and they demonstrated their ability to reduce the oxidation process of fresh cut apples. Thus, the obtained results suggest that CA-CM-based coating can be used to easily introduce active functionality to typically used LDPE at industrial level and enhance its oxygen barrier, without affecting the high transparency, revealing their potential application in the active food packaging sector to extend the shelf-life of packaged food by prevention of lipid oxidation of fatty food or by prevention fruit browning.

A Review on Barrier Properties of Poly(Lactic Acid)/Clay Nanocomposites

Poly(lactic acid) (PLA) is considered to be among the best biopolymer substitutes for the existing petroleum-based polymers in the field of food packaging owing to its renewability, biodegradability, non-toxicity and mechanical properties. However, PLA displays only moderate barrier properties to gases, vapors and organic compounds, which can limit its application as a packaging material. Hence, it becomes essential to understand the mass transport properties of PLA and address the transport challenges. Significant improvements in the barrier properties can be achieved by incorporating two-dimensional clay nanofillers, the planes of which create tortuosity to the diffusing molecules, thereby increasing the effective length of the diffusion path. This article reviews the literature on barrier properties of PLA/clay nanocomposites. The important PLA/clay nanocomposite preparation techniques, such as solution intercalation, melt processing and in situ polymerization, are outlined followed by an extensive account of barrier performance of nanocomposites drawn from the literature. Fundamentals of mass transport phenomena and the factors affecting mass transport are also presented. Furthermore, mathematical models that have been proposed/used to predict the permeability in polymer/clay nanocomposites are reviewed and the extent to which the models are validated in PLA/clay composites is discussed.