Ultrasonic waves induce rapid zeolite synthesis in a seawater solution

Synthesis and characterisation of transition metal sulphide-loaded fly ash-based mesoporous EU-12 photocatalysts for degradation of rhodamine B

Transition metal sulphide-loaded fly ash-based EU-12 photocatalysts were synthesized by sono-hydrothermal method followed by ion exchange. The composites were characterized by XRD, FESEM, DSC-TGA, Raman spectroscopy, and BET surface area analysis. The XRD results imply 76.39% crystallinity of EU-12 and morphological studies by FESEM, and TEM revealed the shape and size of EU-12, i.e. rod-shaped with size ranging from 5 to 200 nm. Band gap of all synthesized photocatalysts were found to be ≤ 3.44 eV. The photoactivities of the photocatalysts were examined by degrading rhodamine B (RhB). The results indicated that metal sulphide/EU-12 composite had the strong photoactivity under visible light compared to dark environment. Furthermore, the efficiency of photocatalysts was determined in terms of degradation efficiency towards RhB which was found to be maximum of 98.62% for 0.2 M CdS/EU-12 at 2 gL^-1 of catalyst dosage and 10 ppm of dye concentration within 3 h under visible light source of 200 W.

On the state of the art of crystalline structure reconstruction of coal fly ash: A focus on zeolites

Coal fly ash (CFA) is fine particles generated from coal combustion, and large amount of CFA causes environmental pollution. Traditionally, CFA is added into construction materials, which has realized effective reduction. As the exploration of CFA properties goes deeper, finer utilization has been studied to maximize the recycling of CFA. Summarized from plenty of investigations, structure reconstruction has become the most crucial part for re-production as well as pre-treatments. Various zeolites and other complex materials have been synthesized by structure reconstruction. In this work, the state of the art of structure reconstruction were technically collated in the order of pre-treatments, mechanisms, specific techniques, and novel optimizing strategies. It has been found the crystalline types are closely related to the reaction conditions, that certain types of products could be obtained via accurate condition controls, especially the ratio of Si to Al. The current as-synthesized products were listed as well as their crystalline structure characteristics. Recently, combined materials and techniques have been innovatively investigated. However, the challenge remains as low purity, not only impurities in CFA but also different types of zeolites formed in one process.

Experimental and Theoretical Studies of Sonically Prepared Cu–Y, Cu–USY and Cu–ZSM-5 Catalysts for SCR deNOx

The objective of our study was to prepare Y-, USY- and ZSM-5-based catalysts by hydrothermal synthesis, followed by copper active-phase deposition by either conventional ion-exchange or ultrasonic irradiation. The resulting materials were characterized by XRD, BET, SEM, TEM, Raman, UV-Vis, monitoring ammonia and nitrogen oxide sorption by FT-IR and Diffuse Reflectance Infrared Fourier Transform Spectroscopy (DRIFTS). XRD data confirmed the purity and structure of the Y/USY or ZSM-5 zeolites. The nitrogen and ammonia sorption results indicated that the materials were highly porous and acidic. The metallic active phase was found in the form of cations in ion-exchanged zeolites and in the form of nanoparticle metal oxides in sonochemically prepared catalysts. The latter showed full activity and high stability in the SCR deNOx reaction. The faujasite-based catalysts were fully active at 200–400 °C, whereas the ZSM-5-based catalysts reached 100% activity at 400–500 °C. Our in situ DRIFTS experiments revealed that Cu–O(NO) and Cu–NH3 were intermediates, also indicating the role of Brønsted sites in the formation of NH4NO3. Furthermore, the results from our experimental in situ spectroscopic studies were compared with DFT models. Overall, our findings suggest two possible mechanisms for the deNOx reaction, depending on the method of catalyst preparation (i.e., conventional ion-exchange vs. ultrasonic irradiation).

Obsidian as a Raw Material for Eco-Friendly Synthesis of Magnetic Zeolites

A sample of rhyolitic obsidian (OS) was used as raw material for zeolite synthesis by long (4 days) and fast (2 h)-aging hydrothermal processes. Zeolite synthesis was also performed by a fast (2 h) sonication method. The products were analysed by X-ray diffraction (XRD) and scanning electron microscopy (SEM) both immediately after and 3 years after their formation in order to determine the stability of synthetic materials according to the method used. The results confirm zeolitization of obsidian both by long-aging conventional hydrothermal heating and fast hydrothermal process. However, the data highlight the efficiency of direct ultrasound energy in achieving more stable zeolite crystals over time. These results carried out using a natural source, follow those already obtained using wastes and pure sources as raw materials thus providing a definitive validation of the different mechanisms controlling zeolite formation according to the process used. Moreover, the results confirm the effectiveness of ultrasonic energy in the formation of zeolites that are more stable over time. Due to the chemical composition of the obsidian precursor, all synthetic zeolites show good magnetic properties (i.e., saturation magnetization), in view to potential magnetic separation.

Microwave Irradiation-Assisted Synthesis of Zeolites from Coal Fly Ash: An Optimization Study for a Sustainable and Efficient Production Process

Class F South African coal fly ash was used as a precursor for the synthesis of zeolite A via complete microwave irradiation. To attain optimal conditions for the synthesis of zeolite A with minimum impurities, the microwave synthesis time, irradiation power, and Si/Al ratio were varied. Sodalite with fly ash phases were obtained when the Si/Al ratio in the coal fly ash was not adjusted and when the microwave irradiated coal fly ash slurry was used instead of the extract solution. Increased microwave irradiation time power and time favored the crystallization of zeolite A phase due to sufficient energy needed to ensure the dissolution of Al and Si from coal fly ash. A Brunauer-Emmett-Teller surface area of 29.54 m2/g and a cation exchange capacity of 3.10 mequiv/g were achieved for zeolite A, suggesting its potential application as an adsorbent and cation exchange material for environmental remediation. Complete microwave irradiation offers a greener approach toward zeolite synthesis from coal fly ash compared to conventional hydrothermal and fusion methods that consume a lot of energy and require longer reaction times.

Zeolite for Potential Toxic Metal Uptake from Contaminated Soil: A Brief Review

Soil pollution is an increasingly urgent problem for the global environment. Soil can be contaminated with potential toxic metals from many anthropogenic activities, besides fossil fuel combustion and crude oil production, ranging from industry to mining and agriculture. Many technologies have been analysed to solve this type of environmental pollution and methods involving the use of minerals (e.g., clay minerals, zeolites, and natural silica adsorbents) are widely described in the literature. This article provides a summary of studies concerning the use of zeolites in soil remediation. A considerable number of these experiments were conducted using natural zeolites, while fewer concerned the utilization of synthetic zeolites. The mechanism controlling the successful application of these minerals was analysed through referring to global data published on this topic over the last few decades. This review also briefly discusses the limitations on zeolite applications and the drawbacks of the approaches analysed.

Sonically modified hierarchical FAU-type zeolites as active catalysts for the production of furan from furfural

In this study, the sonochemical-assisted desilication method was applied as a special and innovative way of preparing hierarchical zeolites. The physicochemical properties of the hierarchical zeolites prepared using the sonochemical route were compared with those prepared using the conventional desilication method. Commercial zeolite with FAU-type structure was desilicated with a sodium and tetrabutylammonium hydroxide aqueous solution (NaOH/TBAOH) for 30 min. The ultrasound treatment process was performed using a QSonica Q700 sonicator (Church Hill Rd, Newtown, CT, USA) equipped with a ½″ diameter horn. The average power of sonication was 60 W, and the frequency was 20 kHz. During the sonication procedure, the alkaline solution with the catalyst precursor and sonicator probe were placed in an ice bath to keep them at room temperature. The prepared catalyst samples were examined by ICP-OES, XRD, SEM, NMR, and nitrogen sorption techniques. The acidic properties of the prepared hierarchical zeolite samples were assessed by means of IR spectroscopy with ammonia and carbon monoxide sorption as probe molecules. All catalysts were studied in the decarbonylation of furfural into furan. Independently of the application of ultrasonic irradiation, desilication of zeolites with an NaOH/TBAOH mixture extracts comparable amounts of silicon, resulting in comparable crystallinity and acidity. On the other hand, the samples prepared in the presence of ultrasounds revealed higher both mesoporosity and enhanced catalytic properties in the reaction of decarbonylation of furfural into furan in comparison with their counterparts prepared using the conventional method.

An investigation of the effect of ultrasonic waves on the efficiency of silicon extraction from coal fly ash

Burning of coal accounts for an enormous proportion of the current energy supply, especially in developing countries. Burning of coal produces large amounts of coal fly ash, which causes serious environmental problems unless it is managed properly. Using chemical analysis, we found that coal fly ash could be a promising source of Si, Al, Ca and some rare earth elements, especially with the assistance of some measures such as ultrasound. In this study, we extracted silicon from coal fly ash using an alkaline dissolution strategy and investigated the effects of temperature and ultrasonic power on the efficiency of silicon extraction. During a 70 min reaction, the efficiency of silicon extraction increased markedly, from 9.41% to 34.96%, as the reaction temperature increased from 70 °C to 110 °C. With ultrasound assistance, ultrasonic waves enhanced the extraction of silicon at both 80 °C and 110 °C at 720 W ultrasound, increasing the efficiency of silicon extraction from 6.01% to 15.36% and from 34.96% to 54.42%, respectively. However, at 900 W ultrasonic power, extraction was slightly inhibited at both temperatures, causing a little decrease in efficiency.

Microwave-assisted synthesis of coal fly ash-based zeolites for removal of ammonium from urine

Zeolites synthesized from biomass waste materials offer a great opportunity in the sustainable utilization of the waste.

An ultra-fast non-conventional waste management protocol to recycle of industrial fly ash into zeolite X

An ultra-fast non-conventional waste management protocol was being designed and applied to recycle and reuse industrial coal fly ash (CFA) waste to generate highly pure nanozeolite X. Both microwave heating-assisted hydrothermal treatment method and ultrasonic waves-assisted hydrothermal method have been successfully used for the fast valorization of power plant CFA waste, and the results were compared with conversional valorization method for CFA conversion to zeolite. While conventional methods like hydrothermal treatment using sodium hydroxide took up to 4 days in valorization of the solid CFA waste into a useful zeolitic X material; the non-conventional methods using microwave irradiation of frequency 2.45 GHz and ultrasound irradiation of frequency 20 kHz took 90 min and 20 min respectively to fast-valorize the solid waste into highly pure zeolite material with high cation-exchanged capacity. The unconventional techniques, therefore, can be used in the large-scale valorization of solid waste recycling and reuse to yield highly pure zeolite.

A time- and cost-effective synthesis of CHA zeolite with small size using ultrasonic-assisted method

In this paper, the ultrasonic-assisted method has been used to the rapid hydrothermal synthesis of CHA zeolite in the absence of expensive organic template. The influence of different sonicated time on the crystallinity and micromorphology of CHA-type crystals has been studied in detail. The bath-type ultrasound processor produces acoustic waves at the frequency of 20 kHz and the power of ultrasound wave is 150 W. The synthesized products have been characterized by XRD, SEM, EDX, TG and N₂ adsorption analyses. Due to the acceleration on homogeneous nucleation caused by acoustic cavitation cracks during the ultrasonic vibrative process, the crystallization time can be shorten from 48 h to 10 h and the crystal size can be reduced from about 20 μm to 5 μm. The SEM observations of samples with different ultrasonic treatment time distinctly revealed the morphology evolution of the walnut-like CHA zeolites. From EDX, TG and N₂ adsorption comparisons, it is clear that untreated sample and ultrasonic sample both have similar element distribution, thermal stability, and pore size distribution. The research work in this paper has demonstrated the ultrasonic treatment can significantly improve crystallinity degree, reduce crystallization time and crystal size of CHA zeolite.

Valorization of coal fly ash into nanozeolite by sonication-assisted hydrothermal method

The study aimed at the recycle and reuse coal fly ash (CFA) via a fast green method. Increasing dependence of coal in power sector results in increased production of CFA, the disposal of which is a major environmental issue. Sonication assisted hydrothermal (UAH) treatment has been employed to convert this CFA into versatile nanozeolite X (NZX) from CFA. The effect of CFA/NaOH, fusion temperature, fusion time and ultrasonication time were investigated. Initial precursor CFA and the synthesized NZX were characterized by XRF, XRD, FESEM, TEM, and FTIR analysis. UAH treatment produced NZX in shorter crystallization time than conventional hydrothermal (CH) method. The particle size of UAH-NZX were obtained from FESEM, BET, TEM analysis as 22-27 nm, 24.36 nm, and 2-5 nm respectively. Average crystal size of UAH-NZX was 21.58 nm as calculated using Scherrer's equation. The optimized condition for the UAH synthesis of NZX was found as CFA/NaOH ratio of 1.25, fusion temperature of 550 °C, fusion time of 1.5 h, and ultrasound time of 20 min. The characteristics of UAH-NZX zeolite was compared with CH-NZX and commercial zeolite X (CZX). The pure NZX was formed by UAH technique with 20 min ultrasound, followed by 6 h hydrothermal treatment at room temperature whereas CH technique took 96 h of hydrothermal digestion at 120 °C. The optimized CEC value of NZX, conventional hydrothermal zeolite X (CH-ZX), and CZX are 428 mmol/100 g, 242 mmol/100 g, and 293 mmol/100 g respectively. The UAH method produced NZX at shorter time with less consumption of energy than CH method with nanozeolite with higher CEC and surface area (797.53 m²/g) than both CH-NZX and CZX. The nanoscale zeolite X can be used efficiently as ion exchanger as well as adsorber.

Rapid ultrasound assisted hydrothermal synthesis of highly pure nanozeolite X from fly ash for efficient treatment of industrial effluent

Nanoporous green materials like nanozeolite has been in focus for their superb efficiency to treat industrial wastewater. The study reports ultrasound assisted hydrothermal method as a very fast method to convert industrial fly ash from different sources of eastern India to nanozeolite X for efficient removal of toxic dyes and metals from industrial effluent. The pure nanosized zeolite X was synthesized rapidly at 20 min of ultrasound treatment after alkali fusion. The efficiency of nanozeolite X was determined in terms of the adsorption capacity towards various divalent ions such as Zn²⁺, Cu²⁺, Cd²⁺, Pb²⁺, Ni²⁺, Ca²⁺, and Mg²⁺ as well as various dyes such as methylene blue, crystal violet, indigo carmine, and Congo red. In comparison to commercially available microporous Zeolite X (a maximum of 120.43 mg g^-1 for Pb²⁺ and 134.62 mg g^-1 by for methylene blue), all synthesized nanozeolite X shows high adsorption capacity for metals (a maximum of 196.24 mg g^-1 for Pb²⁺) as well as dyes (193.45 mg g^-1 for methylene blue). Highly pure nanozeolite X has shown immense potential for treatment of real time industrial wastewater.

Influence of Synthesis Method on LTA Time-Dependent Stability

Time-stability of LTA zeolite formed by hydrothermal method with or without the action of ultrasonic irradiation was investigated by X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM). The results show that 6 months after the synthesis by hydrothermal process with continuous sonication, LTA evolves into a more stable sodalite, whereas no differences are detected 12 months after LTA synthesis by conventional pre-fused hydrothermal process. These data confirm that using the two approaches, different mechanisms control both zeolite crystallization and time-stability of the newly-formed mineral at solid state. The results are particularly important in the light of the synthetic zeolite application.

Ultrasonic vs hydrothermal method: Different approaches to convert fly ash into zeolite. How they affect the stability of synthetic products over time?

The action of direct sonication (US) versus conventional hydrothermal method (HY) was investigated to determine the differences in the crystallization mechanism of zeolite formed from fly ash. The results showed that ultrasonic energy is decisive in very fast faujasite and A-type zeolite transformation into more stable sodalite phase. The data display the main presence of sodalite together with a low amount of faujasite and zeolite A after the first 3 h of sonication. The full transformation of the latter two phases into sodalite takes place after 1 h more of treatment. The samples incubated by hydrothermal process for 3 h, instead, are characterized by the main presence of faujasite and A-type zeolites. The progressive synthesis of sodalite at the expense of the other two phases begins only after 4 h of treatment. The conclusion is that the crystallization of zeolites by ultrasonic and hydrothermal method proceeds via two different mechanisms. The data also show that the two approaches affect the stability of the synthetic products in a different way over the years.

Effect of ultrasound energy on the zeolitization of chemical extracts from fused coal fly ash

This paper investigates the effects of ultrasound (UTS) energy at different temperatures on the zeolitization of aluminosilicate constituents of coal fly ash. UTS energy irradiated directly into the reaction mixture utilizing a probe immersed into the reaction mixture, unlike previously reported works that have used UTS baths. Controlled synthesis was also conducted at constant stirring and at the same temperatures using conventional heating. The precursor reaction solution was obtained by first fusing the coal fly ash with sodium hydroxide at 550°C followed by dissolution in water and filtration. The synthesized samples were characterized by XRF, XRD, SEM and TGA. The crystallinity of crystals produced with UTS assisted conversion compared to conventional conversion at 85°C was twice as high. UTS energy also reduced the induction time from 60 min to 40 min and from 80 min to 60 min for reaction temperatures of 95°C and 85°C, respectively. Prolonging the UTS irradiation at 95°C resulted in the conversion of zeolite-A crystals to hydroxysodalite, which is a more stable zeolitic phase. It was found that at 85°C coupled with ultrasound energy produced the best crystalline structure with a pure single phase of zeolite-A. It has been shown that crystallization using UTS energy can produce zeolitic crystals at lower temperatures and within 1h, dramatically cutting the synthesis time of zeolite.

Effects of ultrasonic treatment on zeolite NaA synthesized from by-product silica

The synthesis of zeolite NaA from silica by-product was carried out in the presence of 20 kHz ultrasound at room temperature. Zeolites obtained in this type of synthesis were compared to zeolites obtained by performing conventional static syntheses under similar conditions. The sonication effects on zeolite NaA synthesis were characterized by phase identification, crystallinity etc. The effects of different parameters such as crystallization time and initial materials preparation methods on the crystallinity and morphology of the synthesized zeolites were investigated. The final products were characterized by XRD and FT-IR. It was possible to obtain crystalline zeolite NaA from by-product silica in the presence of ultrasound.

Effective ultrasound electrochemical degradation of methylene blue wastewater using a nanocoated electrode

A novel sonoelectrochemical catalytic oxidation-driven process using a nanocoated electrode to treat methylene blue (MB) wastewater was developed. The nano-scale (nanocoated) electrode generated more hydroxyl radicals than non-nano-scale (non-nanocoated) electrodes did. However, hydroxyl radicals were easily adsorbed by the nanomaterial and thus were not able to enter the solution. Supersonic waves were found to enhance the mass-transfer effect on the nanocoated electrode surface, resulting in rapid diffusion of the generated hydroxyl radicals into the solution. In solution, the hydroxyl radicals then reacted with organic pollutants in the presence of ultrasonic waves. The effect of the nanocoated electrode on the MB wastewater treatment process was enhanced by ultrasound when compared to the non-nanocoated electrode used under the same conditions. The synergy of the nanocoated electrode and ultrasonic waves towards MB degradation was then studied. The optimum operating conditions resulted in a 92% removal efficiency for TOC and consisted of a current of 600 mA, an ultrasound frequency of 45 kHz, and a supersonic power of 250 W. The mechanism of ultrasound enhancement of the nanocoated electrode activity with respect to MB treatment is discussed. The reaction intermediates of the sonoelectrochemical catalytic oxidation process were monitored, and degradation pathways were proposed. The sonoelectrochemical catalytic oxidation-driven process using nanocoated electrodes was found to be a very efficient method for the treatment of non-biodegradable wastewater.

Ultrasound-assisted/biosurfactant-templated size-tunable synthesis of nano-calcium sulfate with controllable crystal morphology

Nano-sized crystals of alpha calcium sulfate hemihydrate (α-HH) with considerable morphology-dependent properties find promising applications in the clinical fields as a cementitious material. Towards this end, ultrasound-assisted rhamnolipid and surfactin biosurfactant-template route is explored to control the morphology and aspect ratio of nano-CaSO4 by adjusting the mass ratio of rhamnolipid/H2O, surfactin/H2O and rhamnolipid/surfactin. The change in the molar ratio of [SO4(2-)]:[Ca(2+)] results in modification in variable morphology and size of nano-CaSO4 including long, short rods and nanoplates. With increase in the rhamnolipid/H2O ratio from 1.3 to 4.5, the crystal length decreases from 3 μm to 600 nm with the corresponding aspect ratio reduced sharply from 10 to 3. Similarly, the crystal morphology gradually changes from submicrometer-sized long rod to hexagonal plate, and then plate-like appearance with increase in surfactin concentration. The preferential adsorption of rhamnolipid on the side facets and surfactin on the top facets contributes to the morphology control. The process using 50% amplitude with a power input of 45.5 W was found to be the most ideal as observed from the high yields and lower average l/w aspect ratio, leading to more than 94% energy savings as compared to that utilized by the conventional process. As a morphology and crystal habit modifier, effects of Mg(2+) and K(+) ions on α-HH growth were investigated to find an optimal composition of solution for α-HH preparation. Mg(2+) ions apparently show an accelerating effect on the α-HH growth; however, the nucleation of α-HH is probably retarded by K(+) ions. Thus, the present work is a simple, versatile, highly efficient approach to controlling the morphology of α-HH and thereby, offers more opportunities for α-HH multiple applications.

Removal of Mn from aqueous solution using fly ash and its hydrothermal synthetic zeolite

A number of water purification processes have been developed in recent years based on the utilisation of low-cost materials with high pollutant removal efficiency. Among these materials, fly ash and zeolite synthesised from fly ash are two examples of high-efficiency adsorbents. Column absorption tests were performed in order to compare the manganese sorption behaviour of an Italian coal fly ash and zeolite synthesised from it. Different masses of both materials (10-60 g) were exposed to solutions containing a total metal concentration of 10 mg/L. Batch adsorption studies were also conducted to determine the effect of time on the removal on Mn sequestration. The results indicate that both materials are effective for the removal of Mn from aqueous solution by precipitation due to the high pH of the solid/liquid mixtures. However, the leaching tests reveal that the amount of Mn removed from the fly ash was greater than that leached from the zeolite, thereby indicating that the metal is partially sequestrated by zeolite.