Ultrasound induced cleaning of polymeric nanofiltration membranes

Numerical and experimental investigation of ultrasound effects on filtration process in wire-wrapped filter tube

Refinery filtration processes often face challenges related to rapidly increasing permeate pressure differentials and the consequent need for frequent back-flushing. This study investigates the impact of high-intensity immersed sonotrode ultrasound device on flow patterns to address these issues, both numerically and experimentally. Numerical simulations reveal that ultrasound promotes axial circular mixing of the bulk fluid, increasing average flow velocities around the filter tube from 5.11 × 10-5 m/s to 8.76 × 10-3-6.09 × 10-2 m/s, thereby facilitating cleansing of filter tube surfaces. Additionally, high-frequency pressure fluctuations contribute to enhancing the filtration process during positive pressure phases, while robust online back-flushing effects are generated during negative pressure phases. Although the wire-wrapped filter tube attenuates ultrasound energy as it penetrates the tube gaps, ultrasound still induces turbulent mixing inside and outside the filter tubes, aiding in the removal of impurities from the gaps. The utilization of ultrasound is demonstrated to not inflict harm on upstream and downstream facilities. Experimental results demonstrate that ultrasound-assisted filtration with 600 W and 1000 W power inputs reduces filtration pressure differences by 18 % and 73 %, respectively, affirming ultrasound's effectiveness in mitigating and preventing blockages, highlighting its significance for industrial applicability.

Carbon Dots: A Review with Focus on Sustainability

Carbon dots (CDs) are an emerging class of nanomaterials with attractive optical properties, which promise to enable a variety of applications. An important and timely question is whether CDs can become a functional and sustainable alternative to incumbent optical nanomaterials, notably inorganic quantum dots. Herein, the current CD literature is comprehensively reviewed as regards to their synthesis and function, with a focus on sustainability aspects. The study quantifies why it is attractive that CDs can be synthesized with biomass as the sole starting material and be free from toxic and precious metals and critical raw materials. It further describes and analyzes employed pretreatment, chemical-conversion, purification, and processing procedures, and highlights current issues with the usage of solvents, the energy and material efficiency, and the safety and waste management. It is specially shown that many reported synthesis and processing methods are concerningly wasteful with the utilization of non-sustainable solvents and energy. It is finally recommended that future studies should explicitly consider and discuss the environmental influence of the selected starting material, solvents, and generated byproducts, and that quantitative information on the required amounts of solvents, consumables, and energy should be provided to enable an evaluation of the presented methods in an upscaled sustainability context.

The Evolution of Sonochemistry: From the Beginnings to Novel Applications

Sonochemistry is the use of ultrasonic waves in an aqueous medium, to generate acoustic cavitation. In this context, sonochemistry emerged as a focal point over the past few decades, starting as a manageable process such as a cleaning technique. Now, it is found in a wide range of applications across various chemical, physical, and biological processes, creating opportunities for analysis between these processes. Sonochemistry is a powerful and eco-friendly technique often called "green chemistry" for less energy use, toxic reagents, and residues generation. It is increasing the number of applications achieved through the ultrasonic irradiation (USI) method. Sonochemistry has been established as a sustainable and cost-effective alternative compared to traditional industrial methods. It promotes scientific and social well-being, offering non-destructive advantages, including rapid processes, improved process efficiency, enhanced product quality, and, in some cases, the retention of key product characteristics. This versatile technology has significantly contributed to the food industry, materials technology, environmental remediation, and biological research. This review is created with enthusiasm and focus on shedding light on the manifold applications of sonochemistry. It delves into this technique's evolution and current applications in cleaning, environmental remediation, microfluidic, biological, and medical fields. The purpose is to show the physicochemical effects and characteristics of acoustic cavitation in different processes across various fields and to demonstrate the extending application reach of sonochemistry. Also to provide insights into the prospects of this versatile technique and demonstrating that sonochemistry is an adapting system able to generate more efficient products or processes.

Membrane processes enhanced by various forms of physical energy: A systematic review on mechanisms, implementation, application and energy efficiency

Membrane technologies in water and wastewater treatment have been eagerly pursued over the past decades, yet membrane fouling remains the major bottleneck to overcome. Membrane fouling control methods which couple membrane processes with online in situ application of external physical energy input (EPEI) are getting closer and closer to reality, thanks to recent advances in novel materials and energy deliverance methods. In this review, we summarized recent studies on membrane fouling control techniques that depend on (i) electric field, (ii) acoustic field, (iii) magnetic field, and (iv) photo-irradiation (mostly ultraviolet or visible light). Mechanisms of each energy input were first reported, which defines the applicability of these methods to certain wastewater matrices. Then, means of implementation were discussed to evaluate the compatibility of these fouling control methods with established membrane techniques. After that, preferred applications of each energy input to different foulant types and membrane processes in the experiment reports were summarized, along with a discussion on the trends and knowledge gaps of such fouling control research. Next, specific energy consumption in membrane fouling control and flux enhancement was estimated and compared, based on the experimental results reported in the literature. Lastly, strength and weakness of these methods and future perspectives were presented as open questions.

Electrostatic deposition of TiO2 nanoparticles on porous wood veneer for improved membrane filtration performance and antifouling properties

Wood has been a promising water purifier material on account of its abundant natural transport channels, easy processing, and renewability, which is mainly focused on its utilization in growth direction for effective separation.Wood veneer manufacured from raw wood block has a reversed-tree pore structure, and possesses advantages of low cost, easy fabrication, material saving, and abundant sources. To realize its functionalization and practicable application for membrane separation, modification of wood veneer is prerequisite. Herein, thin wood veneer with disparate utilization direction of wood was developed to design filter membrane loading TiO₂ nanoparticles for treatment of dye wastewater. Wood veneer with reversed-tree transport pathways exhibits unique porous structure, and filtering direction and wood growth direction is almost orthogonal generated numerous sinuous channels. Thereout, sufficient area for loading TiO₂ nanoparticles and contacting pollutants as well as appropriate water transport pathways at significantly shrinking thickness of wood (the thickness of 0.2 mm) can be provide by these sinuous channels. TiO₂ nanoparticles was first modified by (3-Aminopropyl)triethoxysilane with high positive charge, and immobilized on negatively charged wood surface through atmospheric impregnation via strong electrostatic attractive interaction. Vast quantities of exposed TiO₂ nanoparticles on wood cell lumens significantly enhance the adsorption ability for dye contaminants, resulting in a high membrane separation performance. The flux of TiO₂/wood veneer membrane can achieve high level of 636.94 L/(m²h) with considerable methylene blue removal of 99.9% at 0.01 MPa. Meanwhile, it shows good cycling stability as well as decent flexibility and excellent mechanical strength. Moreover, the designed membrane with photocatalytic function of TiO₂ also displays impressive decontaminated and recycling ability. The flux can recover its pre-recession level after 10 h light irradiation. The designed TiO₂/wood veneer with simple preparation process and excellent water treatment capacity exhibits promising results for practical wastewater treatment.

Alternative methods for cleaning membranes in water and wastewater treatment

Membrane fouling is caused by foulant deposition or adsorption through physical or chemical interactions on the membrane surface, causing the reduction of flux through the membrane. The main drawbacks of chemical agents used for cleaning are cost, damage caused on the membrane, and waste stream making the process unattractive. Alternative, methods such as ultrasound, enzymatic process, and osmotic backwashing were explored for membrane cleaning. Among all mentioned methods, micronanobubbles have been reported as a promising and emergent method for membrane surface cleaning; unfortunately, the information is limited, but preliminary studies have shown it as an efficient, cheap, and environmentally friendly technique. Other methods like electrically and vibratory-enhanced membrane cleaning also could be interesting but currently are unexplored and information is limited. PRACTITIONER POINTS: Chemical cleaning is an efficient option; however, from an environmental point of view, it is not attractive, and high concentrations could cause damage to the membrane. Micronanobubbles are an emergent and suitable technology for membrane and surface cleaning. Membrane modification and functionalization avoid membrane fast fouling, and the cleaning process is easier, but the manufacture cost could be expensive.

Reverse Osmosis Membrane Combined with Ultrasonic Cleaning for Flue Gas Desulfurization Wastewater Treatment

Flue gas desulfurization (FGD) wastewater treatment is currently of interest, as stringent standards have been released in order to limit the pollution emissions from the energy industry, and concerns about water scarcity are also increasing. Reverse osmosis (RO) membrane is a promising alternative for highly efficient FGD wastewater treatment. However, membrane fouling strongly limits its application. This study developed a suitable treatment system by combining RO membrane with ultrasonic cleaning. The introduction of low-frequency and high-intensity ultrasonic cleaning improved the cleaning efficiency of membrane fouling, as the permeate flux recovered 49% of the reduced value within 10 min of cleaning. The lifespan of the membrane was also extended, as the time of permeate flux declined to the same level, increasing from 2 h to 4 h after ultrasonic cleaning. The effluent of the system could meet the standard of desulfurization wastewater treatment. The treatment system is feasible for FGD wastewater treatment at a laboratory scale. These findings proved that the combination of RO membrane and ultrasonic cleaning could be applied to FGD wastewater treatment. The study provided an efficient, cost-saving, and convenient way to develop the FGD wastewater treatment system.

Dynamics of double bubbles under the driving of burst ultrasound

This paper investigates the pulsations and translation of bubbles in a double-bubble system driven by burst ultrasound. Results illustrate that for two identical bubbles, decreasing the frequency of burst or increasing its amplitude can enhance the pulsations and improve the translation velocities of bubbles. In a certain scope, large bubble brings about fast translation velocity, but the velocity will fall down for too large bubble, such as the bubble with ambient radius over about its resonance radius. When the ambient radii of two bubbles are different, translation of the large bubble is smaller than that of the small bubble. In addition, the effect of initial distance between bubbles is described as well. If burst serials are used, shortening the time interval between each burst and improving the acoustic amplitude of bursts are beneficial for the translations of bubbles.

Dynamics of twin bubbles formed by ultrasonic cavitation in a liquid

Based on potential flow and perturbation theory, a theoretical model is derived to describe the pulsation, translation, and deformation of twin bubbles in an ultrasound field. The amplitudes of radial oscillation, translation, and deformation of twin bubbles are found to depend on initial translation velocities. The radii, translation, and deformation of twin bubbles also exhibit periodic behavior. As the initial translation velocities increase, the periods of two bubbles' oscillations reduce, and the instable area in the phase space of R₀₁-R₀₂ enlarges because of the interaction between bubbles.

In-situ synchrotron X-ray imaging of ultrasound (US)-generated bubbles: Influence of US frequency on microbubble cavitation for membrane fouling remediation

Gaining an in-depth understanding of the characteristics and dynamics of ultrasound (US)--generated bubbles is crucial to effectively remediate membrane fouling. The goal of present study is to conduct in-situ visualization of US-generated microbubbles in water to examine the influence of US frequency on the dynamics of microbubbles. This study utilized synchrotron in-line phase contrast imaging (In-line PCI) available at the biomedical imaging and therapy (BMIT) beamlines at the Canadian Light Source (CLS) to enhance the contrast of liquid/air interfaces at different US frequencies of 20, 28 and 40 KHz at 60 Watts. A high-speed camera was used to capture 2,000 frames per second of the bubble cavitation generated in water under the ultrasound influence. Key parameters at the polychromatic beamlines were optimized to maximize the phase contrast of gas/liquid of the microbubbles with a minimum size of 5.5 µm. ImageJ software was used to analyze the bubble characteristics and their behavior under the US exposure including the microbubble number, size, and fraction of the total area occupied by the bubbles at each US frequency. Furthermore, the bubble characteristics over the US exposure time and at different distances from the transducer were studied. The qualitative and quantitative data analyses showed that the microbubble number or size did not change over time; however, it was observed that most bubbles were created at the middle of the frames and close to the US field. The number of bubbles created under the US exposure increased with the frequency from 20 kHz to 40 kHz (about 4.6 times). However, larger bubbles were generated at 20 kHz such that the average bubble radius at 20 kHz was about 6.8 times of that at 40 kHz. Microbubble movement/traveling through water was monitored, and it was observed that the bubble velocity increased as the frequency was increased from 20 kHz to 40 kHz. The small bubbles moved faster, and the majority of them traveled upward towards the US transducer location. The growth pattern (a correlation between the mean growth ratio and the exposure time) of bubbles at 20 kHz and 60 W was obtained by tracking the oscillation of 22 representative microbubbles over the 700 ms of imaging. The mean growth ratio model was also obtained.

Exploring the influence mechanism of ozonation on protein fouling of ultrafiltration membranes as a result of the interfacial interaction of foulants at the membrane surface

Ozonation was widely used before ultrafiltration processes, but its effect mechanism on protein fouling is still controversial. Ozonation of bovine serum albumin (BSA) solutions was performed in the present work. The interfacial forces of BSA at the membrane surface were measured before and after ozonation. The adsorption behaviour of BSA onto the membrane surface and the fouling layer structures under different ozone dosages were also investigated. These results were combined with the membrane fouling behaviour to identify the effect of ozonation on protein fouling. The results showed that ozonation could weaken the interaction forces between the membrane and BSA effectively, but this did not have any effect on membrane fouling. In contrast, in terms of membrane fouling behaviour after pre-ozonation, the contribution of the changes in the covalent disulfide bonds between BSA molecules outweighs those of the non-covalent bonds. The number of disulfide bonds gradually increased as the O₃:DOC ratio increased from 0 to 0.3, and began to decline when the O₃:DOC ratio was further increased to 0.45 and 0.6. This could have altered the deposition rate of foulants onto the membrane surface and the structure of the fouling layers, and may have caused the membrane fouling first to be enhanced and then to decline with increasing ozone dosages.

Nanoparticles functionalized ceramic membranes: fabrication, surface modification, and performance

Membrane technologies are used intensively for desalination and wastewater treatment. Water filtration using ceramic membranes exhibited high performance compared with polymeric membranes due to various properties such as high resistance to fouling, permeability, rejection rate, and chemical stability. Recently, the performance of nanocomposite ceramic membranes was improved due to the development in nanotechnology. This article focusses on the development of porous ceramic membranes and nanomaterial functionalized ceramic membranes for water filtration applications. At the beginning, various fabrication methods of ceramic membranes were described, and the effect of surface modification techniques on the membrane intrinsic properties was reviewed. Then, the performance of nanoparticles functionalized ceramic membranes was evaluated in terms of physicochemical properties, rejection rate, and water permeability. This work can help new entrants and established researchers to become familiar with the current challenges and developments of nanoparticle-incorporated ceramic membranes for water filtration applications.

Improving the clarity and sensitization of polysorbate 80 by ultrasonic-assisted ultrafiltration technology

The safety problem of injections caused by clarity has lately become a widely shared concern. Due to the synthesis process, polysorbate 80 had a wide molecular weight distribution, which is also related to the clinical anaphylaxis. In this paper, ultrasonic-assisted ultrafiltration (UAU) technology was firstly applied to regulate colloidal structure and remove macromolecules from polysorbate 80 to improve injection clarity. In the separation process, ultrafiltration molecular weight cut off (MWCO), ultrasonic power and polysorbate 80 concentraion were selected as variables to adjust the separation efficiency. The ultrasonic frequency and power were provided by KQ-700DE ultrasonic system, based on the data analysis by response surface methodology (RSM), the optimal UAU parameters were as follows: ultrafiltration MWCO of 50,000, ultrasonic power of 900 W and polysorbate 80 concentration of 15.00 mg/mL. The experimental transmittance of polysorbate 80 was 87.6% and the qualification rate of clarity was 94.5%, which solved the separation contradiction among yield, clarity and safety. As an innovation in colloidal separation fields, UAU had a vast range of prospects for making use in pharmaceutical area.

In-situ ultrasound-assisted control of polymeric membrane fouling

Membrane separation processes have been more widely applied to industrial activities, especially in water and wastewater treatment. However, there are still challenges associated with the use of membranes. Concentration polarization and fouling can cause significant permeate flux decay during the filtration process, hindering its efficiency and increasing cost. Among many strategies, the combination of membrane filtration with ultrasound (US) application has shown promising results in reducing membrane fouling. The main goal of this research was to identify the effect of US frequency, US power intensity and feed solid concentration on permeate flux during ultrafiltration of simulated latex paint effluent. Maximum increase in permeate flux of 19.7% was obtained by applying 20 kHz and 0.29 W cm^-2 to a feed solution containing 0.075 wt% of solid. Overall, the application of US improves permeate flux by reducing fouling of ultrafiltration polymeric membrane.

Progress of Interfacial Polymerization Techniques for Polyamide Thin Film (Nano)Composite Membrane Fabrication: A Comprehensive Review

In this paper, we review various novel/modified interfacial polymerization (IP) techniques for the fabrication of polyamide (PA) thin film composite (TFC)/thin film nanocomposite (TFN) membranes in both pressure-driven and osmotically driven separation processes. Although conventional IP technique is the dominant technology for the fabrication of commercial nanofiltration (NF) and reverse osmosis (RO) membranes, it is plagued with issues of low membrane permeability, relatively thick PA layer and susceptibility to fouling, which limit the performance. Over the past decade, we have seen a significant growth in scientific publications related to the novel/modified IP techniques used in fabricating advanced PA-TFC/TFN membranes for various water applications. Novel/modified IP lab-scale studies have consistently, so far, yielded promising results compared to membranes made by conventional IP technique, in terms of better filtration efficiency (increased permeability without compensating solute rejection), improved chemical properties (crosslinking degree), reduced surface roughness and the perfect embedment of nanomaterials within selective layers. Furthermore, several new IP techniques can precisely control the thickness of the PA layer at sub-10 nm and significantly reduce the usage of chemicals. Despite the substantial improvements, these novel IP approaches have downsides that hinder their extensive implementation both at the lab-scale and in manufacturing environments. Herein, this review offers valuable insights into the development of effective IP techniques in the fabrication of TFC/TFN membrane for enhanced water separation.