Ultrasonic-assisted Dunlop method for natural rubber latex foam production: Effects of irradiation time on morphology and physico-mechanical properties of the foam

Effects of Bamboo Leaf Fiber Content on Cushion Performance and Biodegradability of Natural Rubber Latex Foam Composites

Bamboo leaf fiber (BLF) was incorporated into an eco-friendly foam cushion made from natural rubber latex (NRL) to enhance the biodegradation rate. The objective of this work was to investigate the effects of BLF content on the foam structure, mechanical properties, cushion performance, and biodegradability. The NRL foam cushion nets with and without BLF were prepared using the Dunlop method along with microwave-assisted vulcanization. BLF (90-106 µm in length) at various loadings (0.00, 2.50, 5.00, 7.50, and 10.00 phr) were introduced to the latex compounds before gelling and vulcanizing steps. Scanning electron microscopy (SEM) showed that the BLF in a NRL foam caused an increase in cell size and a decrease in the number of cells. The changes in the cell structure and number of cells resulted in increases in the bulk density, hardness, compression set, compressive strength, and cushion coefficient. A soil burial test of 24 weeks revealed faster weight loss of 1.8 times when the BLF content was 10.00 phr as compared to the NRL foam without BLF. The findings of this work suggest the possibility of developing an eco-friendly cushion with a faster degradation rate while maintaining cushion performance, which could be a better alternative for sustainable packaging in the future.

The physical, mechanical, thermal and barrier properties of starch nanoparticle (SNP)/polyurethane (PU) nanocomposite films synthesised by an ultrasound-assisted process

This article reports on the ultrasound-assisted acid hydrolysis for the synthesis and evaluation of starch nanoparticles (SNP) as nanofillers to improve the physical, mechanical, thermal, and barrier properties of polyurethane (PU) films. During the ultrasonic irradiation, dropwise addition of 0.25 mol L^-1 H₂SO₄ was carried out to the starch dispersion for the preparation of SNPs. The synthesized SNPs were blended uniformly within the PU matrix using ultrasonic irradiation (20 kHz, 220 W pulse mode). The temperature was kept constant during the synthesis (4 °C). The nanocomposite coating films were made with a regulated thickness using the casting method. The effect of SNP content (wt%) in nanocomposite coating films on various properties such as morphology, water vapour permeability (WVP), glass transition temperature (Tg), microbial barrier, and mechanical properties was studied. The addition of SNP to the PU matrix increased the roughness of the surface, and Tg by 7 °C, lowering WVP by 60% compared to the PU film without the addition of SNP. As the SNP concentration was increased, the opacity of the film increased. The reinforcement of the SNP in the PU matrix enhanced the microbial barrier of the film by 99.9%, with the optimal content of SNP being 5%. Improvement in the toughness and barrier properties was observed with an increase in the SNP content of the film.