Prediction of temperature and thermal inertia effect in the maturation stage and stockpiling of a large composting mass

Addressing the gaseous and odour emissions gap in decentralised biowaste community composting

Composting has demonstrated to be an effective and sustainable technology to valorise organic waste in the framework of circular economy, especially for biowaste. Composting can be performed in various technological options, from full-scale plants to community or even individual composters. However, there is scarce scientific information about the potential impact of community composting referred to gaseous emissions. This work examines the emissions of methane and nitrous oxide as main GHG, ammonia, VOC and odours from different active community composting sites placed in Spain, treating kitchen, leftovers and household biowaste. Expectedly, the gaseous emissions have an evident relation with the composting progress, represented mainly by its decrease as temperature or biological activity decreases. GHG and odour emission rates ranged from 5.3 to 815.2 mg CO2eq d-1 kg-1VS and from 69.8 to 1088.5 ou d-1 kg-1VS, respectively, generally being lower than those find in open-air full-scale composting. VOC characterization from the community composting gaseous emissions showed a higher VOC families' distribution in the emissions from initial composting phases, even though terpenes such as limonene, α-pinene and β-pinene were the most abundant VOC along the composting process occurring in the different sites studied. The results presented in this study can be the basis to evaluate systematically and scientifically the numerous current projects for a worldwide community composting implementation in decentralised biowaste management schemes.

Co-composting of forest and industrial wastes watered with pig manure

Co-composting of forest-derived wastes (chestnut forest burr, CST; scrubland biomass, SRB; industrial sludge, MDFS, from the Medium Density Fibreboard production process) watered with pig manure (PM) may constitute a feasible management technique for both solid and liquid streams. PM provided water and improved the carbon to nitrogen (C/N) ratio. Four piles of 1.8-2.4 m³ were conformed: A (SRB, with compaction bulk density), B (SRB, without compaction), C (SRB and MDFS at a volumetric ratio of 3:1) and D (CST). Thermophilic temperatures were maintained for 8 (B), 16 (A), 28 (C) and 40 (D) days. Stable compost was obtained after 35 (A, B, C) and 48 (D) days. Hygienization was only complete in piles C and D. N losses were higher in piles A (39.3%) and B (33.6%) in relation to C (17.0%) and D (8.9%) which could be attributed to the characteristics of MDFS and CST. Increasing the matrix size from 340 L to around 2000 L led to a higher intensity of the thermophilic phase. Besides, compaction significantly increased the temperature during composting. PM was added at ratios ranging from 1.8 to 2.5 L/kg dry matter, being favoured by pre-drying of solid wastes.

Drum composting of nitrogen-rich Hydrilla Verticillata with carbon-rich agents: Effects on composting physics and kinetics

Composting of the Hydrilla verticillata, an invasive aquatic weed, signifies aquatic waste management as a safe and hygienic method that produces a nutrient-rich end product, i.e., compost. However, its higher moisture content, higher N-losses, and lower degradation rate have shown negative impacts on the composting process. Therefore the primary objective of this study was to assess the composting physics and the degradation kinetics after addition of three different carbon-rich agents with Hydrilla verticillata. To pursue this objective, three carbon-rich agents (viz. dry leaves in Run A, grass clippings in Run B and wood chips in Run C) each were mixed (10% w/w) to the optimized control mixture of Hydrilla verticillata, cow dung and sawdust (8:1:1) as reported in the earlier study. The composting experiments were performed in 550L rotary drum composter for 20 days to evaluate variation in physical, chemical, nutritional properties as well as degradation kinetics. The Run A and Run B were the only two mixtures that attained the temperature (55-70 °C) that indicates standard sterilization capacity in both with maximum moisture reduction (17%) and total Kjeldahl N increment (48%) in the latter. Organic matter losses throughout the process followed a first-order kinetic equation in all the Run (A-C) and control with the higher loss in Run B whereas least in control. Nevertheless, the addition of all carbon-rich agents is found to be beneficial to improve composting physics. Amongst all Runs (A-C), Run B achieved maximum reduction in the initial value of bulk density (64%) and increment in the initial value of free air space (20%). The study also concluded that all the carbon-rich agents have produced compost with the nutritional concentration suitable for agricultural proposes.

Enhancing the bioproduction of value-added aroma compounds via solid-state fermentation of sugarcane bagasse and sugar beet molasses: Operational strategies and scaling-up of the process

Bioproduction of generally recognized as safe (GRAS) products starting with low-cost raw materials has become significant in the biorefinery concept. Thus, the solid-state fermentation (SSF) of agro-industrial residues using GRAS strains appears as alternative to obtain aroma compounds. Here, the SSF of the mixture sugarcane bagasse/sugar beet molasses was used for producing a mixture of value-added fruit-like compounds. The study aimed to enhance the production and ester selectivity evaluating three operational strategies at three scales (0.5, 4.5 and 22 L) using non-sterilized residues. While the average total volatile production was 120 mg_Vol per gram of dry substrate (g^-1_ITS), fed-batch operation promoted the highest increases in the ester content up to 57 mg_Est g^-1_ITS, an 88 and 59% more than in the static-batch and intermittent mixing modes respectively. Alternative operational strategies have compensated the scale-up adverse effects in the bioproduction, moving towards a sustainable large-scale application in a circular economy scheme.

An Exploration into the Bacterial Community under Different Pasteurization Conditions during Substrate Preparation (Composting-Phase II) for Agaricus bisporus Cultivation

Substrate preparation (i.e., composting) for Agaricus bisporus cultivation is the most critical point of mushroom production. Among many factors involved in the composting process, the microbial ecology of the system is the underlying drive of composting and can be influenced by composting management techniques. Pasteurization temperature at the beginning of phase II, in theory, may influence the bacterial community and subsequently the "selectivity" and nutrition of the final substrate. Therefore, this hypothesis was tested by simulation in bioreactors under different pasteurization conditions (57 °C/6 h, 60 °C/2 h, and 68 °C/2 h), simulating conditions adopted by many producers. Bacterial diversity, based on 16S ribosomal RNA obtained by high-throughput sequencing and classified in operational taxonomic units (OTUs), was greater than previously reported using culture-dependent methods. Alpha diversity estimators show a lower diversity of OTUs under a high-temperature pasteurization condition. Bacillales order shows a relatively higher OTU abundance under a high-pasteurization temperature, which also was related to high ammonia emission measurements. On the other hand, beta diversity analysis showed no significantly changes in the bacterial community structure under different conditions. Agaricus bisporus mycelium growth during a standard spawn run period was significantly slower in the compost pasteurized at high temperature. Since the bacterial community structure was not greatly affected by different pasteurization conditions but by-products left (e.g., ammonia) at the end of compost conditioning varied, further studies need to be conducted to determine the functional role of the microbial communities found during substrate preparation for Agaricus bisporus cultivation.

Co-composting of eggshell waste in self-heating reactors: monitoring and end product quality

Industrial eggshell waste (ES) is classified as an animal by-product not intended to human consumption. For reducing pathogen spreading risk due to soil incorporation of ES, sanitation by composting is a pre-treatment option. This work aims to evaluate eggshell waste recycling in self-heating composting reactors and investigate ES effect on process evolution and end product quality. Potato peel, grass clippings and rice husks were the starting organic materials considered. The incorporation of 30% (w/w) ES in a composting mixture did not affect mixture biodegradability, nor its capacity to reach sanitizing temperatures. After 25 days of composting, ES addition caused a nitrogen loss of about 10 g N kg(-1) of initial volatile solids, thus reducing nitrogen nutritional potential of the finished compost. This study showed that a composting mixture with a significant proportion of ES (30% w/w) may be converted into calcium-rich marketable compost to neutralize soil acidity and/or calcium deficiencies.

Comparison of compostable bags and aerated bins with conventional storage systems to collect the organic fraction of municipal solid waste from homes. a Catalonia case study

The separation of biowaste at home is key to improving, facilitating and reducing the operational costs of the treatment of organic municipal waste. The conventional method of collecting such waste and separating it at home is usually done by using a sealed bin with a plastic bag. The use of modern compostable bags is starting to be implemented in some European countries. These compostable bags are made of biodegradable polymers, often from renewable sources. In addition to compostable bags, a new model of bin is also promoted that has a perforated surface that, together with the compostable bag, makes the so-called "aerated system". In this study, different combinations of home collection systems have been systematically studied in the laboratory and at home. The results obtained quantitatively demonstrate that the aerated bin and compostable bag system combination is effective at improving the collection of biowaste without significant gaseous emissions and preparing the organic waste for further composting as concluded from the respiration indices. In terms of weight loss, temperature, gas emissions, respiration index and organic matter reduction, the best results were achieved with the aerated system. At the same time, a qualitative study of bin and bag combinations was carried in 100 homes in which more than 80% of the families participating preferred the aerated system.

Performance of compostable baby used diapers in the composting process with the organic fraction of municipal solid waste

In modern societies, disposable diapers constitute a significant percentage of municipal solid wastes. They have been traditionally landfilled or incinerated as only limited recycling processes are being implemented in some parts of Europe. With the implementation of separated collection systems for the organic fraction of municipal solid wastes (OFMSWs) and the need to preserve the environment, compostable diapers have appeared in the market to avoid the main environmental impacts associated to non-biodegradable disposable diapers. In this study, a full-scale composting of door-to-door collected OFMSW with a 3% (w/w) of compostable diapers has also been carried out. Previously, lab-scale experiments confirmed that almost 50% of carbon of compostable diapers is emitted as CO2 under aerobic controlled conditions. The results obtained at full-scale demonstrate that both the composting process and the final end product (compost) are not altered by the presence of compostable diapers in crucial aspects such as pathogenic content, stability and elemental composition (including nutrients and heavy metals). The main conclusion of this study is that the collection of the OFMSW with compostable diapers can be a new way to transform this waste into high-quality compost.

Production of lipases by solid state fermentation using vegetable oil-refining wastes

Lipases were produced by a microbial consortium derived from a mixture of wastewater sludges in a medium containing solid industrial wastes rich in fats, under thermophilic conditions (temperature higher than 45°C for 20 days) in 4.5-L reactors. The lipases were extracted from the solid medium using 100mM Tris-HCl, pH 8.0 and a cationic surfactant agent (cetyltrimethylammonium chloride). Different doses of surfactant and buffer were tested according to a full factorial experimental design. The extracted lipases were most active at 61-65°C and at pH 7.7-9. For the solid samples, the lipolytic activity reached up to 120,000 UA/g of dry matter. These values are considerably higher than those previously reported in literature for solid-state fermentation and highlight the possibility to work with the solid wastes as effective biocatalysts.

Possibilities of composting disposable diapers with municipal solid wastes

The possibilities for the management of disposable diapers in municipal solid waste have been studied. An in-depth revision of literature about generation, composition and current treatment options for disposable diapers showed that the situation for these wastes is not clearly defined in developed recycling societies. As a promising technology, composting of diapers with source-separated organic fraction of municipal solid waste (OFMSW) was studied at full scale to understand the process performance and the characteristics of the compost obtained when compared with that of composting OFMSW without diapers. The experiments demonstrated that the composting process presented similar trends in terms of evolution of routine parameters (temperature, oxygen content, moisture and organic matter content) and biological activity (measured as respiration index). In relation to the quality of both composts, it can be concluded that both materials were identical in terms of stability, maturity and phytotoxicity and showed no presence of pathogenic micro-organisms. However, compost coming from OFMSW with a 3% of disposable diapers presented a slightly higher level of zinc, which can prevent the use of large amounts of diapers mixed with OFMSW.

Respirometric screening of several types of manure and mixtures intended for composting

The viability of mixtures from manure and agricultural wastes as composting sources were systematically studied using a physicochemical and biological characterization. The combination of different parameters such as C:N ratio, free air space (FAS) and moisture content can help in the formulation of the mixtures. Nevertheless, the composting process may be challenging, particularly at industrial scales. The results of this study suggest that if the respirometric potential is known, it is possible to predict the behaviour of a full scale composting process. Respiration indices can be used as a tool for determining the suitability of composting as applied to manure and complementary wastes. Accordingly, manure and agricultural wastes with a high potential for composting and some proposed mixtures have been characterized in terms of respiration activity. Specifically, the potential of samples to be composted has been determined by means of the oxygen uptake rate (OUR) and the dynamic respirometric index (DRI). During this study, four of these mixtures were composted at full scale in a system consisting of a confined pile with forced aeration. The biological activity was monitored by means of the oxygen uptake rate inside the material (OURinsitu). This new parameter represents the real activity of the process. The comparison between the potential respirometric activities at laboratory scale with the in situ respirometric activity observed at full scale may be a useful tool in the design and optimization of composting systems for manure and other organic agricultural wastes.

Optimization and enhancement of soil bioremediation by composting using the experimental design technique

The objective of this study was the application of the experimental design technique to optimize the conditions for the bioremediation of contaminated soil by means of composting. A low-cost material such as compost from the Organic Fraction of Municipal Solid Waste as amendment and pyrene as model pollutant were used. The effect of three factors was considered: pollutant concentration (0.1-2 g/kg), soil:compost mixing ratio (1:0.5-1:2 w/w) and compost stability measured as respiration index (0.78, 2.69 and 4.52 mg O2 g(-1) Organic Matter h(-1)). Stable compost permitted to achieve an almost complete degradation of pyrene in a short time (10 days). Results indicated that compost stability is a key parameter to optimize PAHs biodegradation. A factor analysis indicated that the optimal conditions for bioremediation after 10, 20 and 30 days of process were (1.4, 0.78, 1:1.4), (1.4, 2.18. 1:1.3) and (1.3, 2.18, 1:1.3) for concentration (g/kg), compost stability (mg O2 g(-1) Organic Matter h(-1)) and soil:compost mixing ratio, respectively.

In search of a reliable technique for the determination of the biological stability of the organic matter in the mechanical-biological treated waste

The biological stability determines the extent to which readily biodegradable organic matter has decomposed. In this work, a massive estimation of indices suitable for the measurement of biological stability of the organic matter content in solid waste samples has been carried out. Samples from different stages in a mechanical-biological treatment (MBT) plant treating municipal solid wastes (MSW) were selected as examples of different stages of organic matter stability in waste biological treatment. Aerobic indices based on respiration techniques properly reflected the process of organic matter biodegradation. Static and dynamic respirometry showed similar values in terms of aerobic biological activity (expressed as oxygen uptake rate, OUR), whereas cumulative oxygen consumption was a reliable method to express the biological stability of organic matter in solid samples. Methods based on OUR and cumulative oxygen consumption were positively correlated. Anaerobic methods based on biogas production (BP) tests also reflected well the degree of biological stability, although significant differences were found in solid and liquid BP assays. A significant correlation was found between cumulative oxygen consumption and ultimate biogas production. The results obtained in this study can be a basis for the quantitative measurement of the efficiency in the stabilization of organic matter in waste treatment plants, including MBT plants, anaerobic digestion of MSW and composting plants.

Phospholipid fatty acid analysis to monitor the co-composting process of olive oil mill wastes and organic household refuse

The co-composting of olive oil mill wastes and household refuse was followed for 5 months. During the thermophilic phase of composting, the aerobic heterotrophic bacteria (AHB) count, showed a significant rise with a slight regression of fungal biomass. In the same way, phospholipid fatty acids PLFAs common in bacteria, showed a significant increase of hydroxyl and branched PLFAs. The evaluation of the ratio of octadecenoic PLFAs to stearic acid (C18:1omega/C18:0) revealed a significant reduction while a significant rise in the length of aliphatic chains evaluated by the stearic acid to palmitic acid ratio (C18:0/C16:0) was noted during the stabilization phase. The follow-up of PLFAs, indicates the degree of biodegradation that occurs during composting, it can be regarded an indicator of the stability and maturity of the end product.

Optimal bulking agent particle size and usage for heat retention and disinfection in domestic wastewater sludge composting

Composting of two types of sludge produced in wastewater treatment plants, raw sludge (RS) and anaerobically digested sludge (ADS), has been systematically studied by means of the experimental design technique. The results have been analyzed using a full factorial experimental design in order to determine the optimal conditions for composting such sludges in terms of bulking agent particle size and bulking agent:sludge volumetric ratio, two of the key parameters to ensure an optimal performance of the composting process. The objective function selected was a simulated death kinetics of Salmonella, which was chosen as a model pathogen microorganism to represent the disinfection of the material. For both types of sludge, optimal values were found at 5mm bulking agent particle size and 1:1 bulking agent:sludge volumetric ratio when a Gaussian function was fitted to the experimental data. Pilot scale experiments using optimal values obtained were successfully undertaken and confirmed a full disinfection of the sludge by means of the composting process. A mathematical model to simulate the disinfection performance of a composting material is presented. The model can be applied to simulate the disinfection performance of a given pathogen.