Separation of polycarbonate and acrylonitrile-butadiene-styrene waste plastics by froth flotation combined with ammonia pretreatment

Separation of plastic wastes using froth flotation - An overview

Despite various initiatives and efforts, plastic solid waste (PSW) has become a major global problem due to decades of relentless use of plastics. Since non-biodegradable plastics can persist in the environment for hundreds of years, threatening animal and human life, discarding them into the environment is not a viable option. Plastic recycling is a critical research area that requires urgent attention since less than 10% of the seven billion tons of globally generated plastic waste has been recycled so far. With recent technological developments, it is now possible to recycle many types of PSW using a variety of methods. This review provides an overview of the froth flotation technology that is currently being researched for PSW recycling. Fundamental working principles, the current state of the development, and limitations of this technique are reviewed. It is suggested that froth flotation with continuous development has tremendous potential to result in a more efficient and environmentally friendly approach to PSW recycling.

Surface Reactions in Selective Modification: The Prerequisite for Plastic Flotation

Improper disposal of waste plastic has caused much environmental pollution, but plastic recycling can reduce the amount of new and residual waste plastic in the environment through source control. Plastic flotation can separate waste plastics with similar physical and chemical properties, which suggests its promising application in plastic recycling. With the help of the different hydrophilicities waste plastic can be separated by flotation, and hydrophilization can be accomplished by surface modifications. However, no systematic studies addressing these surface reactions have been published yet, and such modifications are a prerequisite for plastic flotation. In this critical review, we not only summarize the various modification mechanisms, including physical regulation, surface oxidation, surface degradation, dechlorination, and coating, but also have reasonably added additional information for some reactions covering surface reconstruction, plastic degradation, polymer stability, wastewater treatment, soil remediation, and chemical recycling of plastic. An entirely novel concept, the "plastic gene", is also proposed to elaborate on some contradictory results. Plastic flotation with clear surface reactions may promote plastic recycling and thereby control waste plastic at the source, save energy, and reduce microplastics. We also predict challenges for clean, efficient, and practical surface modifications and plastic flotation.

Combination of sodium hypochlorite pretreatment and flotation towards separation of polycarbonate from waste plastic mixtures

This study developed a novel method, surface pretreatment using sodium hypochlorite along with flotation, to facilitate separation of waste polycarbonate from plastic mixtures for recycling. Surface pretreatment was observed that has an obviously negative effect on the floating ratio of polycarbonate and the floating ratio of poly-methyl-methacrylate, polystyrene, and polyvinylchloride was not affected in flotation, and this difference in floating ratio can be expected to separate polycarbonate from plastic mixtures. The optimum conditions obtained included sodium hypochlorite concentration of 0.05 M, pretreatment temperature of 70.0 °C, pretreatment time of 60.0 min, frother dosage of 10.8 mg/L, and flotation time of 4.0 min. Under optimum conditions, polycarbonate was separated effectively from multiple plastic mixtures, and the purity and recovery were 99.8% and 100.0%, respectively. The major mechanism of surface pretreatment was ascertained by the aid of Fourier transform infrared, scanning electron microscope, energy dispersive spectrometer, and X-ray photoelectron spectroscopy, and the hydrophilic groups, pitting, and protuberances introduced on polycarbonate surface caused the reduced floating ratio of polycarbonate. Accordingly, this method can be expected to improve the recycling quality of waste plastics, and provides technological insights in the environmentally friendly disposal of waste plastics.

Surface treatment by the Fe(III)/sulfite system for flotation separation of hazardous chlorinated plastics from the mixed waste plastics

A novel advanced oxidation process by a combination of Fe(III) and sulfite for surface treatment of waste plastic mixtures is proposed. The Fe(III)/sulfite system has been found to enhance hydrophilicity of the mixed waste plastics, including acrylonitrile butadiene styrene (ABS), polystyrene (PS) and polycarbonate (PC), while it has little effect on hazardous polyvinyl chloride (PVC), thus promoting separation of PVC from the mixed waste plastics by flotation. Radical scavenging experiments indicate that sulfate radicals are the main reactive species. Fourier transform infrared (FT-IR) and X-ray photoelectron spectroscopy (XPS) results imply the formation of CO or CO groups on the treated plastics surface except for PVC and a plausible mechanism for oxidizing plastics with sulfate radicals is proposed. PVC with 100.00% recovery and 99.84% purity is achieved under optimum surface treatment conditions of sodium sulfite concentration 10 mM, ferric sulfate concentration 0.4 mM, pH 6.0, temperature 25 °C and treatment time 15 min. Consequently, surface treatment by the Fe(III)/sulfite system is an effective technology for separating hazardous PVC from the mixed waste plastics by flotation.

Past and emerging topics related to electronic waste management: top countries, trends, and perspectives

A bibliometric analysis was performed to assess historical and recent research trends regarding e-waste studies from 1998 to 2018. Documents related to e-waste were identified from the Clarivate Analytics Web of Science© (WoS) database, and a total of 3311 academic articles was retrieved. The analysis was performed from four main aspects: (1) publication activity by year, by WoS category, and by geographic distribution; (2) journals; (3) most-cited papers; and (4) top 10 countries and author keyword analysis. The number of publications concerning e-waste issues has increased substantially over the last 20 years, especially in the environmental science category, and more than a third of the publications were produced in China (1181 records). Waste Management and Environmental Science & Technology were the most sought-after journals for disseminating the results. Studies related to "e-waste flow analysis," "recycling," "recovery of precious metals," and "risk assessment of recycling areas" have been the most common for several years. The analysis of keywords suggested that there are many topics on electronic waste and that each country has presented a different focus of research. Overall, the bibliometric analysis proved to be an efficient tool with which to monitor historical and current research trends and to evaluate the sheer volume of currently existing scientific literature on e-waste topics.

Adsorption behavior and selectivity mechanism of flotation reagents applied in ternary plastic mixtures

Plastic flotation attracts increasing attention in the process of recycling and will bring potential application in industry after theoretical perfection. For a separated ternary system of polyethylene terephthalate (PET), polyvinyl chloride (PVC) and polyethylene (PE), adsorption behavior and selectivity mechanism of flotation reagents were investigated by multi-characterization tests and batch equilibrium adsorption method. Quantitative adsorption results indicate that frother polyethylene glycol (PEG) only acts on gas and liquid phases in the flotation system with negligible adsorption capacity onto solid phase. For depressant sodium lignosulphonate (SL), the pseudo-first-order and Langmuir isotherm models are suitable for corresponding kinetic and equilibrium data of PET or PVC. Thermodynamic parameters further indicate that the adsorption of SL is a spontaneous and endothermic process, which neither belongs to the pure physisorption nor to the pure chemisorption. Adsorption models of SL were established based on hydrogen bond, with three clear bonding types (OH…π*, OH…O, and OH…Cl). Selectivity mechanism can be attributed to the selective hydrogen bond acceptors and donors, which are provided by specific plastic and depressant, respectively. In the light of these theoretical fundings, new targeted reagents or pre-treatments are expected to be developed towards more complex flotation system.

Hydrometallurgical recycling of surface-coated metals from automobile-discarded ABS plastic waste

The ammoniacal leaching of surface-coated metals from automobile-discarded ABS plastics followed by their recovery through solvent extraction has been investigated. The leaching of ABS (typically containing 4.1% Cu, 1.3% Ni, and 0.03% Cr) could efficiently dissolve the ammine complexes of Cu and Ni, leaving Cr unleached as fine particles. The optimization studies for achieving the maximum efficiency revealed that the leaching of metal ions in different ammoniacal solutions follows the order CO₃^2- > Cl^- > SO₄^2-. The leaching carried out in a carbonate medium by maintaining the total NH₃ concentration 5.0 M at a NH₄OH/(NH₄)₂CO₃ ratio of 4:1, pulp density of 200 g/L, agitation speed of 400 rpm, temperature of 20 °C, and time of 120 min yielded the optimum efficiency of >99% Cu and Ni (i.e., 8.14 g/L and 2.57 g/L, respectively, in the leach liquor). Subsequently, the solvent extraction of metals from ammoniacal leach liquor as a function of extractant (LIX 84-I) concentration and organic-to-aqueous (O:A) phase ratio was examined. Based on the extraction data, a three-stage counter-current extraction at O:A = 1:1 was validated using 0.8 M LIX 84-I, yielding the quantitative extraction of both metals into the organic phase. Thereafter, the stripping of metals in acid solutions indicated that 0.5 M H₂SO₄ could quantitatively strip Ni from the loaded organic phase; however, ∼27% Cu was also co-stripped. The rest of Cu from the Ni-depleted organic phase was separately stripped with 1.0 M H₂SO₄ that can be directly sent to the electrowinning process. On the other hand, the co-stripped metals from the acidic solution can be easily separated, again using LIX 84-I as the extractant, by adopting the pH-swing method. Finally, a process has been proposed for the hydrometallurgical recovery of surface-coated metals from waste ABS plastics; that does not affect the physicochemical characteristics of the polymer substances for their reuse.

Separation of acrylonitrile-butadiene-styrene and polystyrene waste plastics after surface modification using potassium ferrate by froth flotation

This work develops a simple and practical process for separation of acrylonitrile-butadienestyrene (ABS) and polystyrene (PS) waste plastics by froth flotation after surface modification using potassium ferrate. ABS plastics containing brominated flame retardants (BFRs) can release hazardous emissions during the process of disposal. Moreover, ABS and PS are typical styrene plastics with similar properties, posing severe restrictions on their separation for recycling. Thus, potassium ferrate modification was investigated and found to decrease selectively the floatability of ABS, providing available process for separation of ABS and PS. Contact angle measurements, FT-IR, XPS and SEM characterization analysis confirmed that potassium ferrate modification can induce the desired changes in the surface properties of ABS. With consideration to separation of ABS and PS, the optimum conditions are potassium ferrate concentration 0.15 M/L, modification time 15 min, temperature 60 °C, stirring rate 200 rpm, frother concentration 14.50 mg/L and flotation time 2 min. Under optimum conditions, separation of ABS and PS with different mixing ratios was accomplished with a recovery and purity of 98.60% and 98.62% respectively. Moreover, reusing of potassium ferrate solution is feasible, further eliminating emissions and cost of this process. Consequently, surface modification using potassium ferrate can be applied for facilitating flotation separation of ABS and PS waste plastics.

Feasibility Study on S-Band Microwave Radiation and 3D-Thermal Infrared Imaging Sensor-Aided Recognition of Polymer Materials from End-of-Life Vehicles

With the increase the worldwide consumption of vehicles, end-of-life vehicles (ELVs) have kept rapidly increasing in the last two decades. Metallic parts and materials of ELVs can be easily reused and recycled, but the automobile shredder residues (ASRs), of which elastomer and plastic materials make up the vast majority, are difficult to recycle. ASRs are classified as hazardous materials in the main industrial countries, and are required to be materially recycled up to 85–95% by mass until 2020. However, there is neither sufficient theoretical nor practical experience for sorting ASR polymers. In this research, we provide a novel method by using S-Band microwave irradiation together with 3D scanning as well as infrared thermal imaging sensors for the recognition and sorting of typical plastics and elastomers from the ASR mixture. In this study, an industrial magnetron array with 2.45 GHz irradiation was utilized as the microwave source. Seven kinds of ELV polymer (PVC, ABS, PP, EPDM, NBR, CR, and SBR) crushed scrap residues were tested. After specific power microwave irradiation for a certain time, the tested polymer materials were heated up to different extents corresponding to their respective sensitivities to microwave irradiation. Due to the variations in polymer chemical structure and additive agents, polymers have different sensitivities to microwave radiation, which leads to differences in temperature rises. The differences of temperature increase were obtained by a thermal infrared sensor, and the position and geometrical features of the tested scraps were acquired by a 3D imaging sensor. With this information, the scrap material could be recognized and then sorted. The results showed that this method was effective when the tested polymer materials were heated up to more than 30 °C. For full recognition of the tested polymer scraps, the minimum temperature variations of 5 °C and 10.5 °C for plastics and elastomers were needed, respectively. The sorting efficiency was independent of particle sizes but depended on the power and time of the microwave irradiation. Generally, more than 75% (mass) of the tested polymer materials could be successfully recognized and sorted under an irradiation power of 3 kW. Plastics were much more insensitive to microwave irradiation than elastomers. With this method, the tested mixture of the plastic group (PVC, ABS, PP) and the mixture of elastomer group (EPDM, NBR, CR, and SBR) could be fully separated with an efficiency of 100%.

Hydrothermal modification and recycling of nonmetallic particles from waste print circuit boards

Nonmetallic particles recycled from waste print circuit boards (NPRPs) were modified by a hydrothermal treatment method and the catalysts, solvents, temperature and time were investigated, which affected the modification effect of NPRPs. The mild hydrothermal treatment method does not need high temperature, and would not cause secondary pollution. Further, the modified NPRPs were used as the raw materials for the epoxy resin and glass fibers/epoxy resin composites, which were prepared by pouring and hot-pressing method. The mechanical properties and morphology of the composites were discussed. The results showed that relative intensity of the hydroxyl bonds on the surface of NPRPs increased 58.9% after modification. The mechanical tests revealed that both flexural and impact properties of the composites can be significantly improved by adding the modified NPRPs. Particularly, the maximum increment of flexural strength, flexural modulus and impact strength of the epoxy matrix composites with 30% modified NPRPs is 40.1%, 80.0% and 79.0%, respectively. Hydrothermal treatment can modify surface of NPRPs successfully and modified NPRPs can not only improve the properties of the composites, but also reduce the production cost of the composites and environmental pollution. Thus, we develop a new way to recycle nonmetallic materials of waste print circuit boards and the highest level of waste material recycling with the raw materials-products-raw materials closed cycle can be realized through the hydrothermal modification and reuse of NPRPs.

A novel process for separation of hazardous poly(vinyl chloride) from mixed plastic wastes by froth flotation

A novel method, calcium hypochlorite (CHC) treatment, was proposed for separation of hazardous poly(vinyl chloride) (PVC) plastic from mixed plastic wastes (MPWs) by froth flotation. Flotation behavior of single plastic indicates that PVC can be separated from poly(ethylene terephthalate) (PET), poly(acrylonitrile-co-butadiene-co-styrene) (ABS), polystyrene (PS), polycarbonate (PC) and poly(methyl methacrylate) (PMMA) by froth flotation combined with CHC treatment. Mechanism of CHC treatment was examined by contact angle measurement, scanning electron microscopy, Fourier transform infrared and X-ray photoelectron spectroscopy. Under the optimum conditions, separation of PVC from binary plastics with different particle sizes is achieved efficiently. The purity of PC, ABS, PMMA, PS and PET is greater than 96.8%, 98.5%, 98.8%, 97.4% and 96.3%, respectively. Separation of PVC from multi-plastics was further conducted by two-stage flotation. PVC can be separated efficiently from MPWs with residue content of 0.37%. Additionally, reusing CHC solution is practical. This work indicates that separation of hazardous PVC from MPWs is effective by froth flotation.

Surface treatment with Fenton for separation of acrylonitrile-butadiene-styrene and polyvinylchloride waste plastics by flotation

Surface treatment with Fenton was applied to flotation separation of acrylonitrile-butadienestyrene (ABS) and polyvinylchloride (PVC). After treatment, the floatability of ABS has a dramatic decrease, while the floatability of PVC is not affected. Fourier transform infrared spectroscopy (FT-IR) spectra and X-ray photoelectron spectroscopy (XPS) spectra were recorded to ascertain the mechanism of Fenton treatment. FT-IR and XPS analysis confirms that the introduction of oxygen-containing group occurs on the surface of ABS. The optimum conditions are molar ration (H₂O₂:Fe²⁺) 10000, H₂O₂ concentration 0.4M/L, pH 5.8, treatment time 2min and temperature 25°C, frother concentration 15mg/L and flotation time 3min. Particle sizes and mixing ratios were also investigated. Plastic mixtures of ABS and PVC with different particle sizes and mixing ratios can be effectively separated. The purity of ABS and PVC are up to 100% and 99.78%, respectively; the recovery of ABS and PVC are up to 99.89% and 100%, respectively. A practical, environmentally friendly and effective reagent, namely Fenton, was originally applied to surface treatment of ABS and PVC waste plastics for flotation separation of their mixtures.

A novel process for separation of polycarbonate, polyvinyl chloride and polymethyl methacrylate waste plastics by froth flotation

A novel process was proposed for separation of ternary waste plastics by froth flotation. Pretreatment of plastics with potassium permanganate (KMnO₄) solution was conducted to aid flotation separation of polycarbonate (PC), polyvinyl chloride (PVC) and polymethyl methacrylate (PMMA) plastics. The effect of pretreatment parameters including KMnO₄ concentration, treatment time, temperature and stirring rate on flotation recovery were investigated by single factor experiments. Surface treatment with KMnO₄ changes selectively the flotation behavior of PC, PVC and PMMA, enabling separation of the plastics by froth flotation. Mechanism of surface treatment was studied by Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM) and X-ray photoelectron spectrum (XPS). Effect of frother concentration and flotation time on flotation behavior of plastic mixtures was further studied for flotation separation. The optimized conditions for separation of PC are KMnO₄ concentration 2mmolL^-1, treatment time 10min, temperature 60°C, stirring rate 300rpm, flotation time 1min and frother concentration 17.5mgL^-1. Under optimum conditions, PVC and PMMA mixtures are also separated efficiently by froth flotation associated with KMnO₄ treatment. The purity of PC, PVC and PMMA is up to 100%, 98.41% and 98.68%, while the recovery reaches 96.82%, 98.71% and 98.38%, respectively. Economic analysis manifests remarkable profits of the developed process. Reusing KMnO₄ solution is feasible, enabling the process greener.

Selective separation of ABS/PC containing BFRs from ABSs mixture of WEEE by developing hydrophilicity with ZnO coating under microwave treatment

This study reports a simple and facile method to separate plastic wastes of acrylonitrile-butadiene-styrene (ABS) and ABS-based plastics (blends of ABS) in waste electronic and electrical equipment (WEEE) by froth flotation after inducing hydrophilization by ZnO coating under microwave treatment. ABS-based plastics containing brominated flame retardants (BFRs) can release hazardous substances, such as hydrogen bromide and brominated dioxins, during disposal or recycling activities. ABS and ABS-based plastics are typical styrene plastics with similar properties and it is, therefore, difficult to separate them selectively for recycling. We used 2-min microwave treatment to rearrange and change the molecular mobility on the surface of the ZnO-coated ABS with increased hydrophilic surfaces, which eased the selective separation of the ABS/polycarbonate (PC) blend containing BFRs from the remaining plastics. Therefore, the combined ZnO coating and microwave treatments can facilitate the selective separation of ABS/PC blend plastics with a recovery and purity of 100% and 91.7%, respectively, in a short flotation time of 2min. Based on these findings, the combination of ZnO coating-microwave treatment and froth flotation can be applied for the selective separation of ABS-based plastics, leading to improved plastic recycling quality.

Microwave-assisted surface modification for the separation of polycarbonate from polymethylmethacrylate and polyvinyl chloride waste plastics by flotation

Microwave-assisted potassium permanganate modification (MPPM) was used for the flotation separation of polycarbonate (PC) from polyvinyl chloride (PVC) and polymethylmethacrylate (PMMA) waste plastics. The separation process was optimized by investigating the potassium permanganate concentration, treatment time, flotation time and frother concentration. MPPM selectively reduced the flotation recovery of PC. The optimum conditions were determined to be: potassium permanganate concentration, 2 mM/L; treatment time, 1 min; frother concentration, 17.57 g/L; and flotation time, 1 min. PC was efficiently separated from PVC and PMMA under the optimum conditions. The purity of the separated PC was 97.71%. The purity and recovery of PVC and PMMA were both >95%. The modification mechanism was investigated using the water contact angles, Fourier transform infrared spectrometry and scanning electron microscopy. This work provides technical insights into the industrial recycling of waste plastics.

Selective sequential separation of ABS/HIPS and PVC from automobile and electronic waste shredder residue by hybrid nano-Fe/Ca/CaO assisted ozonisation process

The separation of plastics containing brominated flame retardants (BFR) like (acrylonitrile-butadiene-styrene (ABS), high-impact polystyrene (HIPS), and polyvinyl chloride (PVC)) from automobile and electronic waste shredder residue (ASR/ESR) are a major concern for thermal recycling. In laboratory scale tests using a hybrid nano-Fe/Ca/CaO assisted ozonation treatment has been found to selectively hydrophilize the surface of ABS/HIPS and PVC plastics, enhancing ABS wettability and thereby promoting its separation from ASR/ESR by means of froth flotation. The water contact angles, of ABS/HIPS and PVC decreased, about 18.7°, 18.3°, and 17.9° in ASR and about 21.2°, 20.7°, and 20.0° in ESR respectively. SEM-EDS, FT-IR, and XPS analyses demonstrated a marked decrease in [Cl] and a significant increase in the number of hydrophilic groups, such as CO, CO, and (CO)O, on the PVC or ABS surface. Under froth flotation conditions at 50rpm, about 99.1% of combined fraction of ABS/HIPS in ASR samples and 99.6% of ABS/HIPS in ESR samples were separated as settled fraction. After separation, the purity of the recovered combined ABS/HIPS fraction was 96.5% and 97.6% in ASR and ESR samples respectively. Furthermore, at 150rpm a 100% PVC separation in the settled fraction, with 98% and 99% purity in ASR and ESR plastics, respectively. Total recovery of non-ABS/HIPS and PVC plastics reached nearly 100% in the floating fraction. Further, this process improved the quality of recycled ASR/ESR plastics by removing surface contaminants or impurities.

A review on automated sorting of source-separated municipal solid waste for recycling

A crucial prerequisite for recycling forming an integral part of municipal solid waste (MSW) management is sorting of useful materials from source-separated MSW. Researchers have been exploring automated sorting techniques to improve the overall efficiency of recycling process. This paper reviews recent advances in physical processes, sensors, and actuators used as well as control and autonomy related issues in the area of automated sorting and recycling of source-separated MSW. We believe that this paper will provide a comprehensive overview of the state of the art and will help future system designers in the area. In this paper, we also present research challenges in the field of automated waste sorting and recycling.

Development of hydrophobicity and selective separation of hazardous chlorinated plastics by mild heat treatment after PAC coating and froth flotation

Polyvinyl chloride (PVC) containing chlorine can release highly toxic materials and persistent organic pollutants if improperly disposed of. The combined technique of powder activated carbon (PAC) coating and mild heat treatment has been found to selectively change the surface hydrophobicity of PVC, enhancing its wettability and thereby promoting its separation from heavy plastic mixtures included polycarbonate (PC), polymethyl methacrylate (PMMA), polystyrene (PS) and acrylonitrile butadiene styrene (ABS) by means of froth flotation. The combined treatments helped to rearrange the surface components and make PVC more hydrophobic, while the remaining plastics became more hydrophilic. After the treatments at 150°C for 80s the contact angle of the PVC was greatly increased from 90.5 to 97.9°. The SEM and AFM reveal that the surface morphology and roughness changes on the PVC surface. XPS and FT-IR results further confirmed an increase of hydrophobic functional groups on the PVC surface. At the optimized froth flotation and subsequent mixing at 150rpm, 100% of PVC was recovered from the remaining plastic mixture with 93.8% purity. The combined technique can provide a simple and effective method for the selective separation of PVC from heavy plastics mixtures to facilitate easy industrial recycling.

Separation of plastics: The importance of kinetics knowledge in the evaluation of froth flotation

Froth flotation is a promising technique to separate polymers of similar density. The present paper shows the need for performing kinetic tests to evaluate and optimize the process. In the experimental study, batch flotation tests were performed on samples of ABS and PS. The floated product was collected at increasing flotation time. Two variables were selected for modification: the concentration of the depressor (tannic acid) and airflow rate. The former is associated with the chemistry of the process and the latter with the transport of particles. It was shown that, like mineral flotation, plastics flotation can be adequately assumed as a first order rate process. The results of the kinetic tests showed that the kinetic parameters change with the operating conditions. When the depressing action is weak and the airflow rate is low, the kinetic is fast. Otherwise, the kinetic is slow and a variable percentage of the plastics never floats. Concomitantly, the time at which the maximum difference in the recovery of the plastics in the floated product is attained changes with the operating conditions. The prediction of flotation results, process evaluation and comparisons should be done considering the process kinetics.

Investigation on an innovative technology for wet separation of plastic wastes

This paper presents an original device for the separation of plastic polymers from mixtures. Due to the combination of a characteristic flow pattern developing within the apparatus and density, shape and size differences among two or more polymers, this device allows their separation into two products, one collected within the instrument and the other one expelled through its outlet ducts. Experimental tests have been conducted to investigate the effectiveness of the apparatus, using two geometric arrangements, nine hydraulic configurations and three selections of polymers at three stages of a material life cycle. Tests with samples composed of a single typology of polymer have been used to understand the interaction between the particles and the carrying fluid within the apparatus in different hydraulic configurations and geometric arrangements. Multi-material tests are essential to simulate the real conditions in an industrial recycling plant. The separation results have been evaluated in terms of grade and recovery of a useful material. Under the proper hydraulic configurations, the experimentation showed that it is possible to produce an almost pure concentrate of Polyethylene Terephthalate (PET) from a mixture of 85% PET and 15% Polycarbonate (PC) (concentrate grade and recovery equal to 99.5% and 95.1%) and a mixture of 85% PET and 15% Polyvinyl Chloride (PVC) (concentrate grade and recovery equal to 97.9% and 100.0%). It is further demonstrated that almost pure concentrates of PVC and PC can be produced from a mixture of 85% PVC and 15% PC (PVC grade and recovery equal to 99.9% and 99.7%) and a mixture of 85% PC and 15% PVC (PC grade and recovery equal to 99.0% and 99.5%).

Ammonia modification for flotation separation of polycarbonate and polystyrene waste plastics

A promising method, ammonia modification, was developed for flotation separation of polycarbonate (PC) and polystyrene (PS) waste plastics. Ammonia modification has little effect on flotation behavior of PS, while it changes significantly that of PC. The PC recovery in the floated product drops from 100% to 3.17% when modification time is 13min and then rises to 100% after longer modification. The mechanism of ammonia modification was studied by contact angle, and Fourier transform infrared (FT-IR) and X-ray photoelectron spectroscopy (XPS) measurements. Contact angle of PC indicates the decline of PC recovery in the floated product is ascribed to an increase in surface wettability. FT-IR and XPS spectra suggest that ammonia modification causes chemical reactions occurred on PC surface. Flotation behavior of ammonia-modified PC and PS was investigated with respect to flotation time, frother concentration and particle sizes. Flotation separation of PC and PS waste plastics was conducted based on the flotation behavior of single plastic. PC and PS mixtures with different particle sizes are separated efficiently, implying that the technology possesses superior applicability to particle sizes of plastics. The purity of PS and PC is up to 99.53% and 98.21%, respectively, and the recovery of PS and PC is larger than 92.06%. A reliable, cheap and effective process is proposed for separation of PC and PS waste plastics.

Hybrid selective surface hydrophilization and froth flotation separation of hazardous chlorinated plastics from E-waste with novel nanoscale metallic calcium composite

Treatment by a nanometallic Ca/CaO composite has been found to selectively hydrophilize the surface of polyvinyl chloride (PVC), enhancing its wettability and thereby promoting its separation from E-waste plastics by means of froth flotation. The treatment considerably decreased the water contact angle of PVC, by about 18°. The SEM images of the PVC plastic after treatment displayed significant changes in their surface morphology compared to other plastics. The SEM-EDS results reveal that a markedly decrease of [Cl] concentration simultaneously with dramatic increase of [O] on the surface of the PCV samples. XPS results further confirmed an increase of hydrophilic functional groups on the PVC surface. Froth flotation at 100rpm mixing speed was found to be optimal, separating 100% of the PVC into a settled fraction of 96.4% purity even when the plastics fed into the reactor were of nonuniform size and shape. The total recovery of PVC-free plastics in E-waste reached nearly 100% in the floated fraction, significantly improved from the 20.5wt% of light plastics that can be recovered by means of conventional wet gravity separation. The hybrid method of nanometallic Ca/CaO treatment and froth flotation is effective in the separation of hazardous chlorinated plastics from E-waste plastics.

Flotation separation of polyvinyl chloride and polyethylene terephthalate plastics combined with surface modification for recycling

Surface modification with potassium permanganate (KMnO4) solution was developed for separation of polyvinyl chloride (PVC) and polyethylene terephthalate (PET) waste plastics. The floatability of PVC decreases with increasing of KMnO4 concentration, treatment time, temperature and stirring rate, while that of PET is unaffected. Fourier transform infrared (FT-IR) analysis confirms that mechanism of surface modification may be due to oxidization reactions occurred on PVC surface. The optimum conditions are KMnO4 concentration 1.25 mM/L, treatment time 50 min, temperature 60°C, stirring rate 300 r/min, frother concentration 17.5 g/L and flotation time 1 min. PVC and PET with different particle sizes were separated efficiently through two-stage flotation. Additionally, after ultrasonic assisted surface modification, separation of PVC and PET with different mass ratios was obtained efficiently through one-stage flotation. The purity and the recovery of the obtained products after flotation separation are up to 99.30% and 99.73%, respectively. A flotation process was designed for flotation separation of PVC and PET plastics combined with surface modification. This study provides technical insights into physical separation of plastic wastes for recycling industry.

Flotation separation of waste plastics for recycling-A review

The sharp increase of plastic wastes results in great social and environmental pressures, and recycling, as an effective way currently available to reduce the negative impacts of plastic wastes, represents one of the most dynamic areas in the plastics industry today. Froth flotation is a promising method to solve the key problem of recycling process, namely separation of plastic mixtures. This review surveys recent literature on plastics flotation, focusing on specific features compared to ores flotation, strategies, methods and principles, flotation equipments, and current challenges. In terms of separation methods, plastics flotation is divided into gamma flotation, adsorption of reagents, surface modification and physical regulation.