Horse manure as feedstock for anaerobic digestion

Anaerobic Digestion of Solid Agricultural Biomass in Leach-Bed Reactors

This study focuses on the feasibility of the dry anaerobic digestion of solid agricultural biomass for efficient renewable-energy production and nutrient recycling. Methane production and the amount of nitrogen in the digestates were measured in pilot- and farm-scale leach-bed reactors. In the pilot scale, with a digestion time of 133 days, the methane production of a mixture of whole crop fava bean and horse manure corresponded to 94% and 116%, respectively, of the methane potentials of the solid substrates. The mono-digestion of fava beans resulted in relatively low methane production (production/potential ratios of 59% and 57%). In two full-scale experiments, the methane production of mixtures of clover-grass silage, chicken manure, and horse manure corresponded to 108% and 100% of their respective methane potentials with digestion times of 117 and 185 days. In co-digestion, the production/potential ratios were similar in the pilot and farm experiments. High nitrogen loss was observed in the farm scale when the digestate was stored in a stack covered with a tarpaulin during summertime. Thus, although the technology seems promising, attention needs to be paid to management practices to minimise nitrogen losses and greenhouse gas emissions.

Horse manure as resource for biogas and nanolignocellulosic fibres

Nanofibrillated cellulose (NFC) has key applications in composites, water filters and as emulsifiers. The affinity of NFC to water is a challenge, as it negatively influences its integrity. Lignin, a major component of plant biomass, is a natural hydrophobiser. Anaerobic digestion (AD) of biomass to produce biomethane allows to up-concentrate lignin in the fermentation residue containing lignocellulosic fibres. Horse manure was used as substrate for biogas production from which nanolignocellulose fibres (LCNF) were extracted. A biogas yield of 207 L_N kg_VS^-1 with a methane concentration of 65 % was achieved. From the fermentation residue LCNFs, in yields of up to 41 %, with lignin contents between 23 and 29 wt% depending on fermentation time were obtained. Nanopapers produced from LCNFs possessed tensile strengths and moduli of 45 to 91 MPa and 7 to 8 GPa, respectively. The increased lignin content was responsible for decreased water absorption capacity of nanopapers.

The potential of animal manure management pathways toward a circular economy: a bibliometric analysis

Improper disposal of animal waste is responsible for several environmental problems, causing eutrophication of lakes and rivers, nutrient overload in the soil, and the spread of pathogenic organisms. Despite the potential to cause adverse ecological damage, animal waste can be a valuable source of resources if incorporated into a circular concept. In this sense, new approaches focused on recovery and reuse as substitutes for traditional processes based on removing contaminants in animal manure have gained attention from the scientific community. Based on this, the present work reviewed the literature on the subject, performing a bibliometric and scientometric analysis of articles published in peer-reviewed journals between 1991 and 2021. Of the articles analyzed, the main issues addressed were nitrogen and phosphorus recovery, energy generation, high-value-added products, and water reuse. The energy use of livestock waste stands out since it is characterized as a consolidated solution, unlike other routes still being developed, presenting the economic barrier as the main limiting factor. Analyzing the trend of technological development through the S curve, it was possible to verify that the circular economy in the management of animal waste will enter the maturation phase as of 2036 and decline in 2056, which demonstrates opportunities for the sector's development, where animal waste can be an economic agent, promoting a cleaner and more viable product for a sustainable future.

Assessment of a full-scale solid-state anaerobic co-digestion: A multi-component substrate analysis by using ORWARE

Long-term sustainable biogas production requires different raw material alternatives, especially when reducing the most desirable organic substrate, food waste, which has been set as a goal in the 2030 Agenda. In Sweden, horse manure (HM) is generated in large quantities, and due to its physical and chemical characteristics, it has the potential to be used as a raw material to produce biogas through anaerobic digestion (AD). In order to investigate the challenges that HM digestion can impose in terms of methane yield and/or digestate quality, the modified ORganic WAste REsearch (ORWARE) AD model was applied. The aim was to study the effects of different substrates and combinations of these on the AD process during a full-scale solid-state (SS)-AD. In this sense, the model allows for the analysis of the digestion process of multicomponent substrates at the element level. The simulation results suggested that the replacement of green waste (GW) by HM with wood chips as bedding material gave the best improvement in terms of energy turnover; the liquid fraction of the digestate of this mixture of substrates presented the highest concentration in all the nutrients analyzed, specifically in total carbon-biological and phosphorus. The nutrient concentrations in the digestate from the aforementioned scenario are in line with the SPCR120 certification.

An Overview of the Classification, Production and Utilization of Biofuels for Internal Combustion Engine Applications

Biofuel, a cost-effective, safe, and environmentally benign fuel produced from renewable sources, has been accepted as a sustainable replacement and a panacea for the damaging effects of the exploration for and consumption of fossil-based fuels. The current work examines the classification, generation, and utilization of biofuels, particularly in internal combustion engine (ICE) applications. Biofuels are classified according to their physical state, technology maturity, the generation of feedstock, and the generation of products. The methods of production and the advantages of the application of biogas, bioalcohol, and hydrogen in spark ignition engines, as well as biodiesel, Fischer–Tropsch fuel, and dimethyl ether in compression ignition engines, in terms of engine performance and emission are highlighted. The generation of biofuels from waste helps in waste minimization, proper waste disposal, and sanitation. The utilization of biofuels in ICEs improves engine performance and mitigates the emission of poisonous gases. There is a need for appropriate policy frameworks to promote commercial production and seamless deployment of these biofuels for transportation applications with a view to guaranteeing energy security.

Second-Generation Phosphorus: Recovery from Wastes towards the Sustainability of Production Chains

Phosphorus (P) is essential for life and has a fundamental role in industry and the world food production system. The present work describes different technologies adopted for what is called the second-generation P recovery framework, that encompass the P obtained from residues and wastes. The second-generation P has a high potential to substitute the first-generation P comprising that originally mined from rock phosphates for agricultural production. Several physical, chemical, and biological processes are available for use in second-generation P recovery. They include both concentrating and recovery technologies: (1) chemical extraction using magnesium and calcium precipitating compounds yielding struvite, newberyite and calcium phosphates; (2) thermal treatments like combustion, hydrothermal carbonization, and pyrolysis; (3) nanofiltration and ion exchange methods; (4) electrochemical processes; and (5) biological processes such as composting, algae uptake, and phosphate accumulating microorganisms (PAOs). However, the best technology to use depends on the characteristic of the waste, the purpose of the process, the cost, and the availability of land. The exhaustion of deposits (economic problem) and the accumulation of P (environmental problem) are the main drivers to incentivize the P’s recovery from various wastes. Besides promoting the resource’s safety, the recovery of P introduces the residues as raw materials, closing the productive systems loop and reducing their environmental damage.

Treatment of Manure and Digestate Liquid Fractions Using Membranes: Opportunities and Challenges

Manure and digestate liquid fractions are nutrient-rich effluents that can be fractionated and concentrated using membranes. However, these membranes tend to foul due to organic matter, solids, colloids, and inorganic compounds including calcium, ammonium, sodium, sulfur, potassium, phosphorus, and magnesium contained in the feed. This review paper is intended as a theoretical and practical tool for the decision-making process during design of membrane-based systems aiming at processing manure liquid fractions. Firstly, this review paper gives an overview of the main physico-chemical characteristics of manure and digestates. Furthermore, solid-liquid separation technologies are described and the complexity of the physico-chemical variables affecting the separation process is discussed. The main factors influencing membrane fouling mechanisms, morphology and characteristics are described, as well as techniques covering membrane inspection and foulant analysis. Secondly, the effects of the feed characteristics, membrane operating conditions (pressure, cross-flow velocity, temperature), pH, flocculation-coagulation and membrane cleaning on fouling and membrane performance are presented. Finally, a summary of techniques for specific recovery of ammonia-nitrogen, phosphorus and removal of heavy metals for farm effluents is also presented.

Phosphorus concentration and availability in raw organic waste and post fermentation products

The aim of the study was to determine the mobility of phosphorus forms in raw organic waste and from the solid and liquid fractions of digestate. To achieve the purpose of this study, the components (including livestock manure, agricultural waste, food waste, sewage sludge) and their post fermentation products were considered. Subsequently, the effect of the fermentation process on the mobility of phosphorus forms in post-fermentation fractions (solid and liquid) was investigated. Then, the evaluation of the fertilising potential of digestate fractions was assessed. The available organic and inorganic phosphorus forms were determined according to the Standards in Measurements and Testing (SMT) Programme extraction protocol and according to the acid molybdate spectrophotometric method. It has been shown that phosphorus in digestates occurred mainly in inorganic forms with Fe, Al, Mn, Mg and Ca ions. Its proportion in relation to total phosphorus ranged from 80 to 90%. The lowest phosphorus content was found in digestate from the fermentation of agricultural and food waste (fruit and vegetables), while digestate from livestock manure and sewage sludge fermentation was rich in phosphorus. It was shown that the solid fractions of digestate represented from 30 to 70% of highly labile phosphorus (i.e. phosphorus with organic matter and in bonds with Al, Fe, Mg and Mn oxides and hydroxides) in relation to total phosphorus. However, the share of labile phosphorus forms in the liquid fraction of digestates was much higher and accounted for 80-90% of the total phosphorus.

Study of the digestion process at a full-scale solid-state biogas plant by using ORWARE: Model modification and implementation

The configuration of the reactor influences the digestion process and thus the product yields; other factors such as the rate of biogas production or biogas loss also affect the process specifically with high solid configuration. With these in mind, the ORganic WAste REsearch (ORWARE) anaerobic digestion sub-model was modified to be able to study solid-state anaerobic digestion (SS-AD) (using plug-flow reactor). The simulation results from the updated model agreed with the operational data with respect to methane yield, digestate yield and energy turnover. The model was found to be sensitive to changes in feedstock composition but to a lesser extent to changes in process temperature and retention time. By applying the model on several cases of liquid anaerobic digestion (L-AD), it was noticed that L-AD at mesophilic condition with 25 retention days seemed to be superior to other cases of L-AD with regard to energy turnover. However, even if similar methane production were observed for L-AD and SS-AD, the model suggested higher energy turnover for the case of SS-AD at thermophilic condition, being 10% more in average in comparison with cases of L-AD.

The peculiar role of C/N and initial pH in anaerobic digestion of lactating and non-lactating water buffalo manure

Manure from lactating and non-lactating water buffaloes was separately collected from a single dairy farm and anaerobically digested under mesophilic conditions in batch mode to produce biogas. This substrate, scarcely studied in the literature, showed two peculiarities regarding two fundamental parameters in the digestion processes: C/N ratio and initial pH. Typically, optimal C/N varies from 20 to 30, but in this work an almost negligible role of this ratio is observed. We demonstrated it by investigating a very large C/N interval, from 9.7 to 50.1, not by adding selected nutrients to the system, but exploiting the natural variation of the substrate. Concerning the pH, we show that also typically considered unfavorable conditions are feasible for this substrate. In fact, though neutral-basic initial pH is proved to be optimal to run the digestion process, in line with many other kinds of dungs, also acid initial pH leads to satisfactory CH₄ yield. This is principally related to the capability of water buffalo manure of auto-modifying the pH to neutrality during the digestion, when initial pH of 5.0 and 6.0 are considered. This aspect may be relevant in co-digestion processes with acid wastes, since it may allow not adding neither a buffer, nor a pH regulator to the system. All the digestion conditions are separately tested with lactating and non-lactating water buffaloes and no statistical meaningful differences exist between the two kinds of cattle.

Granular Sludge Bed Processes in Anaerobic Digestion of Particle-Rich Substrates

Granular sludge bed (GSB) anaerobic digestion (AD) is a well-established method for efficient wastewater treatment, limited, however, by the wastewater particle content. This review is carried out to investigate how and to what extent feed particles influence GSB to evaluate the applicability of GSB to various types of slurries that are abundantly available. Sludge bed microorganisms evidently have mechanisms to retain feed particles for digestion. Disintegration and hydrolysis of such particulates are often the rate-limiting steps in AD. GSB running on particle-rich substrates and factors that affect these processes are stdied especially. Disintegration and hydrolysis models are therefore reviewed. How particles may influence other key processes within GSB is also discussed. Based on this, limitations and strategies for effective digestion of particle-rich substrates in high-rate AD reactors are evaluated.

Development and application of the compression frictional treatment method for sterilizing and valorizing organic waste

Confined animal feeding operations are producing large amounts of organic waste with large fractions being mixtures of manure and sawdust. On one hand, the inhomogeneity of the material and the high water content restrict the optimal application of thermal treatment methods. On the other hand, the high concentration of bacteria in these mixed waste streams is an issue of concern. This study introduces a novel process for treating manure and woody biomass mixtures and upgrading them into valuable products. It is defined as compression frictional treatment (CFT) and takes place continuously in a rotary compression unit. Fresh poultry droppings and fresh anaerobic digester offal from a cattle feedlot were processed by means of CFT. Moisture was decreased by 52% and heating value was increased by 27% for treated poultry litter. The corresponding values were 63% moisture decrease and 25% increase for the heating value of cattle manure. On the aspect of bacteria reduction, the Escherichia coli and the Enterobacteriaceae family of bacterium were reduced by 94% and 91%, respectively.

An environmental friendly animal waste disposal process with ammonia recovery and energy production: Experimental study and economic analysis

Animal manure waste is considered as an environmental challenge especially in farming areas mainly because of gaseous emission and water pollution. Among all the pollutants emitted from manure waste, ammonia is of greatest concern as it could contribute to formation of aerosols in the air and could hardly be controlled by traditional disposal methods like landfill or composting. On the other hand, manure waste is also a renewable source for energy production. In this work, an environmental friendly animal waste disposal process with combined ammonia recovery and energy production was proposed and investigated both experimentally and economically. Lab-scale feasibility study results showed that 70% of ammonia in the manure waste could be converted to struvite as fertilizer, while solid manure waste was successfully gasified in a 10kW downdraft fixed-bed gasifier producing syngas with the higher heating value of 4.9MJ/(Nm³). Based on experimental results, economic study for the system was carried out using a cost-benefit analysis to investigate the financial feasibility based on a Singapore case study. In addition, for comparison, schemes of gasification without ammonia removal and incineration were also studied for manure waste disposal. The results showed that the proposed gasification-based manure waste treatment process integrated with ammonia recovery was most financially viable.