A novel process for separation of polycarbonate, polyvinyl chloride and polymethyl methacrylate waste plastics by froth flotation

Flotation separation of coal dust from foundry dust enhanced by pre-soaking assisted mechanical stirring

Foundry dust is the main refractory solid waste in the foundry industry, and its resource utilization is a top priority for realizing green and cleaner production. The massive amount of coal dust in foundry dust is a potential impediment to the recycling of foundry dust, and the efficient separation of coal dust is crucial to solving the above problems. In this paper, the flotation separation of coal dust from foundry dust enhanced by pre-soaking assisted mechanical stirring was reported. The influence of pre-soaking, stirring speed, and stirring time on the flotation results of foundry dust was systematically studied, and the enhancement mechanism was analyzed based on the microstructure and hydrophobicity of foundry dust. Flotation kinetics experiments with different stirring time were conducted to clarify the flotation process of foundry dust. The results indicate that the pre-soaking of foundry dust is beneficial for the water-absorbing swelling of clay minerals coated on the surface of coal dust, and the subsequent mechanical stirring pretreatment promotes the monomer dissociation of foundry dust, which increases the contact angle of foundry dust and considerably improves the flotation results. The optimal stirring speed and stirring time were 2400 rpm and 30 min, respectively. The classical first-order model presented the highest degree of fitting with the flotation data among the five flotation kinetics models. Therefore, the pre-soaking assisted mechanical stirring is a promising method for promoting flotation separation and the complete recycling of foundry dust.

Study on the impact of photoaging on the generation of very small microplastics (MPs) and nanoplastics (NPs) and the wettability of plastic surface

Photoaging is one of the important reasons for the sharp increase of waste plastics, especially microplastics (MPs), in the environment. Therefore, studying the photoaging of plastics is of great significance for controlling plastic pollution from the source. Nevertheless, there are few studies on plastic photoaging from the perspective of polymer structure. Besides, the capacity of different types of plastics to generate MPs with small particle size is relatively little studied. In view of this, we conducted a preliminary study on the capacity of different types of plastics to generate MPs using flow cytometry. We also studied the impact of photoaging on different types of plastics. The results showed that flow cytometry can be used to quantify very small MPs (1-50 μm) and nanoplastics (NPs) (< 1 μm). Furthermore, photoaging often accelerates the generation of MPs and roughens plastic surface. Besides, photoaging can introduce some oxygen-containing groups onto plastic surface, thereby changing the wettability of plastic surface. Moreover, benzene rings in polymer structures may inhibit the generation of MPs but may promote the transformation of the plastic surface from hydrophobic to hydrophilic during photoaging. Although the changes in properties of plastics caused by photoaging have adverse effects on the environment, some new processes and materials still can be developed based on photoaging of plastics. This work contributes to a better understanding of the photoaging of plastics from the perspective of polymer structure, which has certain positive significance for controlling plastic pollution from the source.

Separation of plastic wastes using froth flotation - An overview

Despite various initiatives and efforts, plastic solid waste (PSW) has become a major global problem due to decades of relentless use of plastics. Since non-biodegradable plastics can persist in the environment for hundreds of years, threatening animal and human life, discarding them into the environment is not a viable option. Plastic recycling is a critical research area that requires urgent attention since less than 10% of the seven billion tons of globally generated plastic waste has been recycled so far. With recent technological developments, it is now possible to recycle many types of PSW using a variety of methods. This review provides an overview of the froth flotation technology that is currently being researched for PSW recycling. Fundamental working principles, the current state of the development, and limitations of this technique are reviewed. It is suggested that froth flotation with continuous development has tremendous potential to result in a more efficient and environmentally friendly approach to PSW recycling.

Surface Reactions in Selective Modification: The Prerequisite for Plastic Flotation

Improper disposal of waste plastic has caused much environmental pollution, but plastic recycling can reduce the amount of new and residual waste plastic in the environment through source control. Plastic flotation can separate waste plastics with similar physical and chemical properties, which suggests its promising application in plastic recycling. With the help of the different hydrophilicities waste plastic can be separated by flotation, and hydrophilization can be accomplished by surface modifications. However, no systematic studies addressing these surface reactions have been published yet, and such modifications are a prerequisite for plastic flotation. In this critical review, we not only summarize the various modification mechanisms, including physical regulation, surface oxidation, surface degradation, dechlorination, and coating, but also have reasonably added additional information for some reactions covering surface reconstruction, plastic degradation, polymer stability, wastewater treatment, soil remediation, and chemical recycling of plastic. An entirely novel concept, the "plastic gene", is also proposed to elaborate on some contradictory results. Plastic flotation with clear surface reactions may promote plastic recycling and thereby control waste plastic at the source, save energy, and reduce microplastics. We also predict challenges for clean, efficient, and practical surface modifications and plastic flotation.

Assessment of wastes recycling for deinking purposes in ozone assisted green process

This study investigates techno-economic aspects of wastepaper recycling to optimize process efficiency and operating cost. The deinking was carried out using pulping followed by froth flotation. The development of a waste management process was achieved employing refinery wastewater to provide chemical reagents in pulping. Ozone was also used as a gas media in flotation to improve brightness and number of ink-spot and to reduce chemical oxygen demand (COD) simultaneously. An enhancement in the brightness was observed from 50.1 to 64.1% ISO that was superior to the brightness of virgin newspaper before printing (61.0% ISO). It was equivalent to a reduction of 55% (from > 100,000 to 45,058) in number of ink-spot. The quality of flotation effluent was assessed by measuring the COD and phthalocyanine concentration. The COD reduction of 67% (from 3250 to 1072 mg/L) and phthalocyanine reduction of 85% (from 2 to 0.3 mg/L) were achieved after 30 min ozonation. According to the obtained results, approximately 67% of the direct (variable) cost reduced while the wastewater was used in pulping because of saving NaOH and water consumption. Associating the refinery and paper recycling wastewater treatment units, while taking into account the environmental and economic benefits of ozone, results in a quality paper and significantly preserves the environment.

Optimizing green ferrate (VI) modification towards flotation separation of waste polyvinylchloride and acrylonitrile-butadiene-styrene mixtures

The recycling of waste plastics is of considerable significance with environmental and economic benefits, while available separation approaches have been considered as a major bottleneck for its widespread application. Thus, we proposed a simple method, flotation along with surface modification, to separate waste acrylonitrile-butadienestyrene and polyvinylchloride mixtures. Single-factor experiment was conducted to determine the critical parameters in surface modification. Surface response methodology using Box-Behnken Design was performed to optimize separation performance. The quadratic models were generated to predict the floatability of acrylonitrile-butadienestyrene and the difference between the floatability of polyvinylchloride and acrylonitrile-butadienestyrene. The model was also utilized to determine optimized conditions by desirability approaches. The optimized conditions were: concentration = 0.18 M, temperature = 75.00 °C, treatment time = 11.50 min along with stirring rate = 200 rpm. The efficient separation of acrylonitrile-butadienestyrene and polyvinylchloride was achieved, yielding recovery of 98.40% and purity of 98.43%. The experimental responses well agreed with predicted values, demonstrating the accuracy of the prediction model. The formed hydrophilic groups, coated iron oxide, and signs of corrosion were confirmed as the major mechanism for the selective surface hydrophilization of acrylonitrile-butadienestyrene. Consequently, this method is feasible for separation of waste acrylonitrile-butadienestyrene and polyvinylchloride mixtures, and can be expected to promote the sustainable recycling of waste plastics.

Separation of acrylonitrile-butadiene-styrene and polystyrene waste plastics after surface modification using potassium ferrate by froth flotation

This work develops a simple and practical process for separation of acrylonitrile-butadienestyrene (ABS) and polystyrene (PS) waste plastics by froth flotation after surface modification using potassium ferrate. ABS plastics containing brominated flame retardants (BFRs) can release hazardous emissions during the process of disposal. Moreover, ABS and PS are typical styrene plastics with similar properties, posing severe restrictions on their separation for recycling. Thus, potassium ferrate modification was investigated and found to decrease selectively the floatability of ABS, providing available process for separation of ABS and PS. Contact angle measurements, FT-IR, XPS and SEM characterization analysis confirmed that potassium ferrate modification can induce the desired changes in the surface properties of ABS. With consideration to separation of ABS and PS, the optimum conditions are potassium ferrate concentration 0.15 M/L, modification time 15 min, temperature 60 °C, stirring rate 200 rpm, frother concentration 14.50 mg/L and flotation time 2 min. Under optimum conditions, separation of ABS and PS with different mixing ratios was accomplished with a recovery and purity of 98.60% and 98.62% respectively. Moreover, reusing of potassium ferrate solution is feasible, further eliminating emissions and cost of this process. Consequently, surface modification using potassium ferrate can be applied for facilitating flotation separation of ABS and PS waste plastics.