Over production of fermentable sugar for bioethanol production from carbohydrate-rich Malaysian food waste via sequential acid-enzymatic hydrolysis pretreatment

Turning food waste to microbial lipid towards a superb economic and environmental sustainability: An innovative integrated biological route

With the drastic growth of the economic and population, the global energy requirement is on the rise, and massive human and material resources have been put into the development of alternative and renewable energy sources. Biodiesel has been recognized as a green and sustainable alternative energy, but the raw materials-associated source and cost makes it difficult to achieve large-scale commercial production. Microbial lipids (ML) produced by oleaginous microbes have attracted more and more topics as feedstocks for biodiesel production because of their unique advantages (fast growth cycle, small footprint and so on). However, there are still many problems and challenges ahead towards commercialization of ML-based biodiesel, especially the cost of feedstock for ML production. Food waste (FW) rich in organic matters and nutrients is an excellent and almost zero-cost feedstock for ML production. However, current biological routes of FW-based ML production have some defects, which make it impossible to achieve full industrialization at present. Therefore, this review intends to provide a critical and comprehensive analysis of current biological routes of FW-based ML production with the focus on the challenges and solutions forward. The biological routes towards future FW-based ML production must be able to concurrently achieve economic feasibility and environmental sustainability. On this condition, an innovative integrated biological route for FW-based ML production has thus been put forward, which is also elucidated on its economic and environmental sustainability. Moreover, the prospective advantages, limitations and challenges for future scale-up of FW-based ML production have also been outlined, together with the perspectives and directions forward.

Production of poly-3-hydroxybutyrate (PHB) nanoparticles using grape residues as the sole carbon source

The production of poly-3-hydroxybutyrate (PHB) on an industrial scale remains a major challenge due to its higher production cost compared to petroleum-based plastics. As a result, it is necessary to develop efficient fermentative processes using low-cost substrates and identify high-value-added applications where biodegradability and biocompatibility properties are of fundamental importance. In this study, grape residues, mainly grape skins, were used as the sole carbon source in Azotobacter vinelandii OP cultures for PHB production and subsequent nanoparticle synthesis based on the extracted polymer. The grape residue pretreatment showed a high rate of conversion into reducing sugars (fructose and glucose), achieving up to 43.3 % w w-1 without the use of acid or external heat. The cultures were grown in shake flasks, obtaining a biomass concentration of 2.9 g L-1 and a PHB accumulation of up to 37.7 % w w-1. PHB was characterized using techniques such as Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC). The formation of emulsified PHB nanoparticles showed high stability, with a particle size between 210 and 240 nm and a zeta potential between -12 and - 15 mV over 72 h. Owing to these properties, the produced PHB nanoparticles hold significant potential for applications in drug delivery.

Food Waste from Campus Dining Hall as a Potential Feedstock for 2,3-Butanediol Production via Non-Sterilized Fermentation

Food waste is a major issue that is increasingly affecting our environment. More than one-third of food is wasted, resulting in over $400 billion in losses to the U.S. economy. While composting and other small recycling practices are encouraged from person-to-person, it is not enough to balance the net loss of 80 million tons per year. Currently, one of the most promising routes for reducing food waste is through microbial fermentation, which can convert the waste into valuable bioproducts. Among the compounds produced from fermentation, 2,3-butanediol (2,3-BDO) has gained interest recently due to its molecular structure as a building block for many other derivatives used in perfumes, synthetic rubber, fumigants, antifreeze agents, fuel additives, and pharmaceuticals. Waste feedstocks, such as food waste, are a potential source of renewable energy due to their lack of cost and availability. Food waste also possesses microbial requirements for growth such as carbohydrates, proteins, fats, and more. However, food waste is highly inconsistent and the variability in composition may hinder its ability to be a stable source for bioproducts such as 2,3-BDO. This current study focuses specifically on post-consumer food waste and how 2,3-BDO can be produced through a non-model organism, Bacillus licheniformis YNP5-TSU during non-sterile fermentation. From the dining hall at Tennessee State University, 13 food waste samples were collected over a 6-month period and the compositional analysis was performed. On average, these samples consisted of fat (19.7%), protein (18.7%), ash (4.8%), fiber (3.4%), starch (27.1%), and soluble sugars (20.9%) on a dry basis with an average moisture content of 34.7%. Food waste samples were also assessed for their potential production of 2,3-BDO during non-sterile thermophilic fermentation, resulting in a max titer of 12.12 g/L and a 33% g/g yield of 2,3-BDO/carbohydrates. These findings are promising and can lead to the better understanding of food waste as a defined feedstock for 2,3-BDO and other fermentation end-products.

The dissolution of polysaccharides and amino acids enhanced lactic acid production from household food waste during pretreatment process

A large amount of household food waste (HFW) is produced yearly, resulting in environmental problems and financial burdens. Bio-production of lactic acid (LA), a high value-added platform chemical, from HFW by anaerobic fermentation is a promising way of resource recovery. However, the LA production yield from HFW is low. This paper compared several pretreatment methods (hydrothermal pretreatment, chemical pretreatment, and combined hydrothermal and chemical pretreatment) to improve LA production from HFW. The result showed that the combined pretreatment (alkali-thermal pretreatment at pH 10 and 120 °C) significantly increased the LA production than single hydrothermal and chemical pretreatment. The pretreatment process promoted the dissolution of organics, especially the polysaccharides and amino acids, and further influenced the LA production by Lactobacillus rhamnosus ATCC 7469. Among the amino acids, aspartic acid (Asp), threonine (Thr), glutamic acid (Glu), glycine (Gly), alanine (Ala), cystine (Cys), valine (Val), isoleucine (Ile), arginine (Arg), and proline (Pro) significantly correlated with LA concentration.

Critical challenges and technological breakthroughs in food waste hydrolysis and detoxification for fuels and chemicals production

Organic waste has increased as the global population and economy have grown exponentially. Food waste (FW) is posing a severe environmental issue because of mismanaged disposal techniques, which frequently result in the squandering of carbohydrate-rich feedstocks. In an advanced valorization strategy, organic material in FW can be used as a viable carbon source for microbial digestion and hence for the generation of value-added compounds. In comparison to traditional feedstocks, a modest pretreatment of the FW stream utilizing chemical, biochemical, or thermochemical techniques can extract bulk of sugars for microbial digestion. Pretreatment produces a large number of toxins and inhibitors that affect bacterial fuel and chemical conversion processes. Thus, the current review scrutinizes the FW structure, pretreatment methods (e.g., physical, chemical, physicochemical, and biological), and various strategies for detoxification before microbial fermentation into renewable chemical production. Technological and commercial challenges and future perspectives for FW integrated biorefineries have also been outlined.

Production of bioethanol from food waste: Status and perspectives

There is an immediate global requirement for an ingenious strategy for food waste conversion to biofuels in order to replace fossil fuels with renewable resources. Food waste conversion to bioethanol could lead to a sustainable process having the dual advantage of resolving the issue of food waste disposal as well as meeting the energy requirements of the increasing population. Food waste is increasing at the rate of 1.3 billion tonnes per year, considered to be one-third of global food production. According to LCA studies discarding these wastes is detritus to the environment, therefore; it is beneficial to convert the food waste into bioethanol. The CO₂ emission in this process offers zero impact on the environment as it is biogenic. Among several pretreatment strategies, hydrothermal pretreatment could be a better approach for pretreating food waste because it solubilizes organic solids, resulting in an increased recovery of fermentable sugars to produce bioenergy.

Experimental optimization of enzymatic and thermochemical pretreatments of bread waste by central composite design study for bioethanol production

The present study aimed at optimizing the combined effect of enzymatic and thermo-chemical pretreatment hydrolysis of bread waste (BW) for enhancing the yield of reducing sugars (RS). Statistical optimization of enzymatic and thermochemical pretreatment processes was performed using the central composite design (CCD) tool of response surface methodology (RSM) using four process parameters (waste bread ratio, alpha-amylase concentration, temperature and pH) on total sugars yield as response variable. It was found that the optimal conditions for maximally RS yield were at bread ratio of 0.03 g/mL, alpha-amylase concentration of 0.2 mL/L, temperature of 100 °C and pH 5.3. Under these conditions, the yield of RS reached 90%, with bioethanol concentration of about 85.8 g/L after 72 h of batch fermentation. The modified Gompertz equation was used to describe the cumulative bioethanol production. A good agreement was found between simulated and experimental data.

Bioconversion of food and lignocellulosic wastes employing sugar platform: A review of enzymatic hydrolysis and kinetics

Bioenergy and biochemicals can be sustainably produced through fermentation and anaerobic digestion (AD). However, this bioconversion processes could be more economical if the hydrolysis rates of substrates in bioreactors can be accelerated. In this review, the feasibilities of including enzymatic hydrolysis (EH) in various bioconversion systems were studied to facilitate the biological synergy. The reaction kinetics of EH in bioconversion systems comparing pretreated lignocellulosic biomass (LCB) and food waste (FW) substrates were reviewed. Possible strategies to improve the hydrolysis efficiency were explored, including co-cultivation during enzyme production and replacement of pure enzyme with on-site produced fungal mash during EH. Key insights into improvement of current AD and fermentation technologies were summarized and further formed into suggestions of future directions in techno-economic feasibility of biorefinery using mixture of the first-generation food crop feedstock with FW; and/or co-digestion of FW with LCB.

Microbial production of lactic acid from food waste: Latest advances, limits, and perspectives

A significant amount of food waste (FW) is produced every year. If it is not disposed of timeously, human health and the ecological environment can be negatively affected. Lactic acid (LA), a high value-added product, can be produced by fermentation from FW as a substrate, realizing the concurrent treatment and recycling of FW, which has attracted increasing research interest. In this paper, the latest advances and deficiencies were presented from the following aspects: microorganisms involved in LA fermentation and the metabolic pathways of Lactobacillus, fermentation conditions, and methods of enhanced biotransformation and LA separation. The limitations of the LA fermentation of FW are mainly associated with low LA concentration and yield, the low purity of L(+)-LA, and the high separation costs. The establishment of biorefineries of FW with lactic acid as the target product is the future development direction, but there are still many research studies to be done.

Environmental assessment of refectory waste based on approaches zero-waste project in Turkey: the production of biogas from the refectory waste

The zero-waste project in Turkey, which was started in 2017, is planned to be implemented until 2023, starting from public institutions and organizations. However, in refectories where high amounts of organic waste are generated, these organic wastes are generally transported to the landfill site by the municipalities and, consequently, they go beyond the scope of the zero-waste project. In this study, the anaerobic treatment of refectory wastes based on the scope of the zero-waste approach in Turkey has been developed as an innovative and holistic approach. As a result of the informing studies in the refectories, the waste of bread could be zero, while the waste of meals could not be zero, but a significant decrease in meal waste was found. In addition, this holistic approach has also strengthened recycling. Anaerobic digestion was selected to complete the zero-waste target for food wastes that are still generated. In the study using the UASB reactor operated in mesophilic conditions (36.5-37 °C), feeding has been done with approximately 21.9 kg VS_added m^-3 OLR in 10-day HRT. As a result, it was observed that the production of biogas and organic fertilizers from food waste using anaerobic technologies is an important solution on behalf of realizing the zero-waste application. The results showed that 1 kg of food waste with 62 ± 3.2% solid content could produce 640 L of biogas with approximately 62.2 ± 0.6% methane content. In addition, a 26.2-L bio-fertilizer with an average COD concentration of 3354 ± 106 mg L^-1 was produced. This research paper with a successful method at the Adıyaman University in Turkey focuses on the goal of zero waste. This study illustrated how it is possible to implement an effective initiative to reduce food waste with a holistic approach.

Insights into the synergistic effect of active centers over ZnMg/SBA-15 catalysts in direct synthesis of butadiene from ethanol

Functionalized catalysts with multiple active centers have been studied for direct conversion of ethanol to butadiene (ETB).

A Whole-Slurry Fermentation Approach to High-Solid Loading for Bioethanol Production from Corn Stover

Corn stover is the most produced byproduct from maize worldwide. Since it is generated as a residue from maize harvesting, it is an inexpensive and interesting crop residue to be used as a feedstock. An ecologically friendly pretreatment such as autohydrolysis was selected for the manufacture of second-generation bioethanol from corn stover via whole-slurry fermentation at high-solid loadings. Temperatures from 200 to 240 °C were set for the autohydrolysis process, and the solid and liquid phases were analyzed. Additionally, the enzymatic susceptibility of the solid phases was assessed to test the suitability of the pretreatment. Afterward, the production of bioethanol from autohydrolyzed corn stover was carried out, mixing the solid with different percentages of the autohydrolysis liquor (25%, 50%, 75%, and 100%) and water (0% of liquor), from a total whole slurry fermentation (saving energy and water in the liquid–solid separation and subsequent washing of the solid phase) to employing water as only liquid medium. In spite of the challenging scenario of using the liquor fraction as liquid phase in the fermentation, values between 32.2 and 41.9 g ethanol/L and ethanol conversions up to 80% were achieved. This work exhibits the feasibility of corn stover for the production of bioethanol via a whole-slurry fermentation process.

Technical Aspects of Biofuel Production from Different Sources in Malaysia—A Review

Due to the depletion of fossil fuels, biofuel production from renewable sources has gained interest. Malaysia, as a tropical country with huge resources, has a high potential to produce different types of biofuels from renewable sources. In Malaysia, biofuels can be produced from various sources, such as lignocellulosic biomass, palm oil residues, and municipal wastes. Besides, biofuels are divided into two main categories, called liquid (bioethanol and biodiesel) and gaseous (biohydrogen and biogas). Malaysia agreed to reduce its greenhouse gas (GHG) emissions by 45% by 2030 as they signed the Paris agreement in 2016. Therefore, we reviewed the status and potential of Malaysia as one of the main biofuel producers in the world in recent years. The role of government and existing policies have been discussed to analyze the outlook of the biofuel industries in Malaysia.

Disc Granulation Process of Carbonation Lime Mud as a Method of Post-Production Waste Management

Carbonation lime mud is a by-product formed during the production of sugar in the process of raw beetroot juice purification. On average, during one campaign, over 12,000 tons of carbonation lime mud is obtained in the operation of one sugar production plant. It is stored in prisms, which negatively affects the environment. The chemical properties of carbonation lime mud allow using it as a soil improver. This article presents the results of research into the development of carbonation lime mud disposal technology and its management. The chemical composition and physical properties of waste were determined. It has been proposed to use carbonation lime mud as the basic raw material in the production of mineral–organic fertilizers. Tests were conducted in a disc granulator. The granulated material was wetted with water and aqueous solution of molasses. Carbonation lime mud is a material that is easily subjected to the granulation process, using any wetting liquid. The beds wetted with 33% and 66% solutions of molasses are characterized by a greater homogeneity and smaller size of the obtained product. During experiments in which wetting with water was applied, the product obtained after drying demonstrated low resistance to compression; granules wetted with 33% aqueous solution of molasses demonstrated resistance to compression below 10 N; and granules wetted with 66% aqueous solution of molasses demonstrated resistance to compression above 10 N.

Techno-Economic Evaluation of Food Waste Fermentation for Value-Added Products

Food waste (FW) is one of the most critical problems in the world. Most FW will be sent to landfills, generally accompanying some significant disadvantages to the surrounding environment. Fermentation is considered as another disposal method to deal with FW. In this study, using a techno-economic analysis (TEA) method, an evaluation of the economic impact of three different scenarios of FW fermentation is carried out. A SuperPro Designer V9.0 simulation was used to model a commercial scale processing plant for each scenario, namely, a FW fermentation process producing hydrolysis enzymes and featuring a 2-step distillation system, a FW fermentation process without enzymes, using a 2-step distillation system, and a FW fermentation process without enzymes, using a 1-step distillation system. Discounted cash flow analysis is used to estimate the minimum ethanol selling price (MESP), where the lowest MESP result of $2.41/gal ($0.64/L) of ethanol is found for the second aforementioned scenario, showing that, even without enzymes in FW fermentation, the product cost can be competitive when compared to the other scenarios considered in this study. This project thus reflects a significant positive economic impact while minimizing the environmental footprint of a commercial production facility.

Controlling sugarcane press-mud fermentation to increase bioethanol steam reforming for hydrogen production

Hydrogen (H₂) production from sugarcane press-mud, a waste obtained from the non-centrifugal sugarcane agroindustry, was assessed by coupling hydrolysis, fermentation, purification, and ethanol steam reforming (ESR). Two culture media were employed on three different sugarcane press-mud samples to produce bioethanol by fermentation using Saccharomyces cerevisiae at 30 °C. One culture medium was supplemented with nutrients and the other without supplementation. The supplementation did not have a significant effect over ethanol production (∼82.1 g L^-1) after 70 h fermentation, but the concentration of the impurities was always lower under supplemented conditions. Among tested impurities, differences in 3-methyl-1-butanol showed the effect of the supplementation on the ESR over RhPt/CeO₂-SiO₂ catalyst at 700 °C, where the H₂ yield decreased significantly in the presence of 3-methyl-1-butanol (p < 0.05). The spearman correlation coefficient showed that the H₂ yield was correlated with the 3-methy-1-butanol content (RHO = -0.929) and carbon deposits (RHO = -0.964). Therefore, supplemented bioethanol could deliver 3.0 g H₂ kg^-1 sugarcane press-mud, which is almost twice that of the non-supplemented samples, likely due to the reduction of harmful impurities in the bioethanol. Additionally, supplemented conditions allowed for energy savings in the process and improved catalyst stability. This study provides insights into the effect of supplementing culture media to produce purer bioethanol samples, which further deliver higher H₂ yields by ESR.

Assessment of Municipal Solid Waste Generation in Universiti Putra Malaysia and Its Potential for Green Energy Production

The global waste generation keeps increasing over the years and it requires innovative solutions to minimize its impacts on environmental quality and public health. A strategic plan must be ascertained to overcome the future challenges of Municipal solid waste (MSW) locally and globally. Universiti Putra Malaysia (UPM) coined an initiative to demonstrate a showcase pilot plant for green energy production from MSW. The data was obtained from the survey and actual sampling within the UPM compound shows that UPM has generated 5.0–7.0 t/d of MSW generated consist of 30–35% organic fraction. Restaurants are the main source of the organic fraction. Upon separation, the organic fractions were digested into biogas. At a maximum conversion of the organic fraction, 715 kWh of electricity might be generated from the 2.2 t/d of organic waste generated in UPM. In this study, organic components from UPM were proposed to be subsequently used as a substrate via anaerobic digestion to produce green energy in the form of electricity or flammable fuels.

Pilot-Scale Hydrolysis-Aerobic Treatment for Actual Municipal Wastewater: Performance and Microbial Community Analysis

Low-energy cost wastewater treatment is required to change its current energy-intensive status. Although promising, the direct anaerobic digestion of municipal wastewater treatment faces challenges such as low organic content and low temperature, which require further development. The hydrolysis-aerobic system investigated in this study utilized the two well-proven processes of hydrolysis and aerobic oxidation. These have the advantages of efficient COD removal and biodegradability improvement with limited energy cost due to their avoidance of aeration. A pilot-scale hydrolysis-aerobic system was built for performance evaluation with actual municipal wastewater as feed. Results indicated that as high as 39-47% COD removal was achieved with a maximum COD load of 1.10 kg/m³·d. The dominant bacteria phyla included Proteobacteria (36.0%), Planctomycetes (15.4%), Chloroflexi (9.7%), Bacteroidetes (7.7%), Firmicutes (4.4%), Acidobacteria (2.5%), Actinobacteria (1.8%) and Synergistetes (1.3%), while the dominant genera included Thauera (3.42%) and Dechloromonas (3.04%). The absence of methanogens indicates that the microbial community was perfectly retained in the hydrolysis stage instead of in the methane-producing stage.

Enhancing bioethanol production from water hyacinth by new combined pretreatment methods

This study investigated the possibility of enhancing bioethanol production by combined pretreatment methods for water hyacinth. Three different kinds of pretreatment methods, including microbial pretreatment, microbial combined dilute acid pretreatment, and microbial combined dilute alkaline pretreatment, were investigated for water hyacinth degradation. The results showed that microbial combined dilute acid pretreatment is the most effective method, resulting in the highest cellulose content (39.4 ± 2.8%) and reducing sugars production (430.66 mg·g^-1). Scanning Electron Microscopy and Fourier Transform Infrared Spectrometer analysis indicated that the basic tissue of water hyacinth was significantly destroyed. Compared to the other previously reported pretreatment methods for water hyacinth, which did not append additional cellulase and microbes for hydrolysis process, the microbial combined dilute acid pretreatment of our research could achieve the highest reducing sugars. Moreover, the production of bioethanol could achieve 1.40 g·L^-1 after fermentation, which could provide an extremely promising way for utilization of water hyacinth.