Co-ensiling as a new technique for long-term storage of agro-industrial waste with low sugar content prior to anaerobic digestion

Succinic acid - A run-through of the latest perspectives of production from renewable biomass

Succinic acid (SA) production is continuously rising, as its applications in diverse end-product generation are getting broader and more expansive. SA is an eco-friendly bulk product that acts as a valuable intermediate in different processes and might substitute other petrochemical-based products due to the inner capacity of microbes to biosynthesize it. Moreover, large amounts of SA can be obtained through biotechnological ways starting from renewable resources, imprinting at the same time the concept of a circular economy. In this context, the target of the present review paper is to bring an overview of SA market demands, production, biotechnological approaches, new strategies of production, and last but not least, the possible limitations and the latest perspectives in terms of natural biosynthesis of SA.

Lactic acid fermentation of food waste as storage method prior to biohydrogen production: Effect of storage temperature on biohydrogen potential and microbial communities

This study aims to investigate the impact of utilizing lactic acid fermentation (LAF) as storage method of food waste (FW) prior to dark fermentation (DF). LAF of FW was carried out in batches at six temperatures (4 °C, 10 °C, 23 °C, 35 °C, 45 °C, and 55 °C) for 15 days followed by biological hydrogen potential (BHP) tests. Different storage temperatures resulted in different metabolites distribution, with either lactate or ethanol being dominant (159.2 ± 20.6 mM and 234.4 ± 38.2 mM respectively), but no negative impact on BHP (averaging at 94.6 ± 25.1 mL/gVS). Maximum hydrogen production rate for stored FW improved by at least 57%. Microbial analysis showed dominance of lactic acid bacteria (LAB) namely Lactobacillus sp., Lactococcus sp., Weisella sp., Streptococcus sp. and Bacillus sp. after LAF. Clostridium sp. emerged after DF, co-existing with LAB. Coupling LAF as a storage method was demonstrated as a novel strategy of FW management for DF, for a wide range of temperatures.

Growth traits, hematological, and ruminal fluid profile of sheep offered ensiled coffee skin replacing dried water spinach

Background and Aim

Developing simple, cost-efficient sheep feed will improve farmers' incomes. Including coffee skin in feed offers the most technical method of increasing sheep weight gain. This study aimed to evaluate varying proportions of ensiled coffee skin replacing dried water spinach and determine the optimal combination for the growth performance, physiological and hematological profiles, and rumen fluid of sheep.

Materials and Methods

Eighty-four animals were randomly allocated to the treatments, arranged in a randomized block design using the initial weight as a block. Seven treatment diets were adjusted and a 12-animal replication was used for each treatment. The treatments were as follows: T0: 30% maize stover, 30% dried water spinach, 5% pollard, 20% coffee skin; T1: 30% maize stover, 25% dried water spinach, 5% pollard, 5% ensiled coffee skin; T2: 30% maize stover, 20% dried water spinach, 5% pollard, 10% ensiled coffee skin; T3: 30% maize stover, 15% dried water spinach, 5% pollard, 15% ensiled coffee skin; T4: 30% maize stover, 10% dried water spinach, 5% pollard, 20% ensiled coffee skin; T5: 30% maize stover, 5% dried water spinach, 5% pollard, 25% ensiled coffee skin; T6: 30% maize stover, 5% pollard, and 30% ensiled coffee skin. The sheep were reared for 70 days.The parameters observed during the early stage included growth performance (initial body weight, LW gain, final body weight, and feed intake). At the end of periods, a representative sample of ruminal fluid (approximately 150 mL) was collected from slaughtered sheep, duplicated, and then incubated for 18 h and blood samples were collected from the sheep (jugular vein) in ethylenediaminetetraacetic acid tubes. Then, used to analyze various blood biochemical parameters.

Results

The final body weights showed a linear curve increasing as the treatment increased (p < 0.05). The ensiled coffee skin tended to increase at 6 h incubation time, producing reduced methane gas (p < 0.05). However, in general, the use of ensiled coffee skin did not significantly alter the blood biochemistry of crossbreed sheep (p > 0.05). There was no significant effect on the protozoal population (p > 0.05).

Conclusion

Increasing the level of ensiled coffee skin up to 30% replacing dried water spinach increased the final body weight of crossbreed sheep with no adverse effect.

Effect of temperature and storage methods on liquid digestate: Focusing on the stability, phytotoxicity, and microbial community

Identifying the stability and phytotoxicity of liquid digestate (LD) is necessary for safe agricultural utilization. Storage temperature, method, and time are critical factors that affect the stability and phytotoxicity of LD. This study therefore aimed to explore the dynamics of stability, phytotoxicity, and microbial community of LD in cattle farms under different storage conditions. The results showed that the contents of solids, organic matter, nitrogen, and phosphorous decreased during storage and exhibited temperature dependency. Conversely, the seed germination index increased, which was negatively correlated with dissolved organic carbon and ammonium nitrogen and positively correlated with certain bacteria (Thermovirga and Fastidiosipila). Open storage and/or higher temperature were found to contribute to the stabilization efficiency and phytotoxicity disappearance of LD. Open storage of LD at 30 °C for 60 days and 20 °C for 90 days was safe for its agricultural utilization, while hermetic storage of LD at 30 °C for 120 days and 20 °C for 150 days was safe. However, for storage at 10 °C for 180 days, additional post-treatment is required.

Effects of mixed sugarcane tops and napiergrass silages on fermentative quality, nutritional value, and milk yield in water buffaloes

The objective of this study was to evaluate the effects of sugarcane tops (STs) and napiergrass (NG) silage on fermentative quality, nutritional value and milk yield in water buffaloes. Silage were prepared either conventionally without ST (C) or mixed with 25% (S1), 50% (S2), and 75% (S3) ST based on fresh matter. Twenty-eight lactating buffaloes were divided into four groups with seven replicates and fed four experimental diets containing the corresponding silages. The S3 silage fermented well with a higher (P < 0.05) lactic acid content and lower (P < 0.05) pH and ammonia-N level than those of other mixed silage. Silage with increasing ST proportions showed a significant increase (P < 0.05) in the apparent digestibility of dry matter, crude protein, organic matter, and gross energy. As a result, water buffalo fed S3 silage increased dry matter intake (P < 0.05) and tended to have higher milk yield and feed efficiency as compared with the C group. Our study indicates that adding ST improves NG silage fermentation and enhances the nutrient digestibility and milk production in water buffaloes, and mixing ratio of 25%NG and 75%ST had the highest lactate fermentation quality and presented a high feed value.

Mixed silage with Chinese cabbage waste enhances antioxidant ability by increasing ascorbate and aldarate metabolism through rumen Prevotellaceae UCG-004 in Hu sheep

Silage is rich in nutrients, which can make up for the lack of seasonal roughage, and has a certain promotion effect on the intensive feeding of ruminants. In addition, silage can maintain the rumen function of ruminants to a certain extent and reduce the risk of rumen acidosis and abomasum translocation. The purpose of this study was to investigate the effects of the mixed silage of Chinese cabbage waste and rice straw (mixed silage) on antioxidant performance, rumen microbial population, and fermentation metabolism of Hu sheep. The 16 healthy Hu sheep (eight rams and eight ewes, 39.11 ± 1.16 kg, 5.5 months) were randomly divided into two groups (the control group and the mixed silage group) with eight animals (four rams and four ewes) in each group. The control group was fed with farm roughage (peanut seedlings, corn husk, and high grain shell) as forage, and the mixed silage group was fed with the mixed silage as forage. The results showed that the mixed silage had no effect on the growth performance of Hu sheep (p &gt; 0.05). Ruminal butyric acid, total volatile fatty acids (TVFA), and ammonia nitrogen (NH3-N) concentration in the mixed silage group were increased, whereas the pH was decreased (p &lt; 0.05). The blood and rumen total antioxidants capacity (T-AOC) concentration in the mixed silage group was higher, and the malondialdehyde (MDA) content in rumen, serum, liver, and kidney was lower than that in the control group (p &lt; 0.05). PCoA and ANOSIM results of Illumina sequencing indicated that the mixed silage affected the bacterial composition of the rumen microbes. The mixed silage increased the proportion of Prevotellaceae UCG-004 which was in a positive correlation with Vitamin C (Vc). In addition, PICRUSt functional prediction analysis showed that ascorbate and aldarate metabolism were up-regulated in the mixed silage group (p &lt; 0.05). In conclusion, higher contents of VC and acid detergent fiber (ADF) in the mixed silage were beneficial to the growth and reproduction of Prevotellaceae UCG-004, resulting in increased production of the butyric acid significantly upregulated the metabolism of ascorbate and aldarate metabolism, thereby improving the antioxidant properties of Hu sheep.

An innovative strategy to enhance the ensiling quality and methane production of excessively wilted wheat straw: Using acetic acid or hetero-fermentative lactic acid bacterial community as additives

Ensiling is an effective storage strategy for agricultural biomass, especially for energy crops (mainly energy grasses and maize). However, the ensiling of excessively wilted crop straw is limited due to material characteristics, such as a high lignocellulosic content and low water-soluble carbohydrate and moisture contents. In this study, acetic acid or hetero-fermentative lactic acid bacterial community (hetero-fermentative LAB) were employed as silage additives to improve the ensiling process of excessively wilted wheat straw (EWS). The results showed that the additives inhibited the growth of Enterobacteriaceae and Clostridium_sensu_stricto_12, whose abundances decreased from 55.8% to 0.03-0.2%, respectively. The growth of Lactobacillus was accelerated, and the abundances increased from 1.3% to 80.1-98.4% during the ensiling process. Lactic acid fermentation was the dominant metabolic pathway in the no additive treatment. The additives increased acetic acid fermentation and preserved the hemicellulose and cellulose contents, increasing the methane yield by 17.7-23.9%. This study shows that ensiling with acetic acid or hetero-fermentative LAB is an effective preservation and storage strategy for efficient methane production from EWS.

Conditions for efficient alkaline storage of cover crops for biomethane production

An innovative process aiming to combine storage and alkali pretreatment of cover crops was investigated using lime as a low cost and environmental friendly reactant. Different lime loadings and Total Solid concentrations (TS) allowed to highlight the abiotic mechanisms of deacetylation during the early stages of the process. Long-term storage experiments of rye and sunflower cover crops at 100 g.kgTS^-1 lime loading allowed to evaluate the fermentation kinetics and to compare performances in dry and wet conditions to classical silage storage. The dry condition allowed an efficient alkaline storage and up to a 15.7% Biochemical Methane Potential (BMP) increase, while the wet condition underwent a succession of fermentations with a high butyric acid accumulation and H₂ production, leading to a 13% BMP loss. Silage experiments allowed an efficient preservation of the BMP, with no significant variation over the 6-month storage duration.

Resource potential and global warming potential of fruit and vegetable waste in China based on different treatment strategies

Fruit and vegetable waste (FVW) contains rich resources that can be recovered by methods such as incineration, anaerobic digestion to generate heat energy, biogas, and preservation by ensiling. However, a horizontal comparison of the resource potential and environmental impact of different recycling methods employed for FVW has not been conducted. This study quantifies and computes the recycling potential and global warming potential (GWP) of anaerobic digestion, ensiling, and incineration of the FVW generated during primary production in China. First, a gray model was employed to estimate the FVW output in 2030, based on the FVW produced between 2002 and 2017. Next, the resource potential and GWP of anaerobic digestion, incineration, and ensiling were evaluated. Finally, an optimization method was utilized to analyze possible strategies of FVW recycling in 2030. Results indicate that FVW output in China is expected to increase to 170 Mt by 2030, highlighting the need for efficient treatment options. Further, the resource potential and GWP of different waste treatment strategies were notably different. The recycling potential of ensiling was the highest at 1950 MJ/t; while the GWP of anaerobic digestion was the lowest at -31 kg CO2eq. An optimization analysis suggested that the optimal target of 100% would be attained if all FVW is ensiled in 2030. The study provides a basis for informed technical decision-making related to FVW recycling options in the future.

Ensiling process for efficient biogas production from lignocellulosic substrates: Methods, mechanisms, and measures

Ensiling has been developed as mainstream technologies to preserve lignocellulose biomass for biogas production. However, the lack of general evaluation methods and process mechanism research hinders the understanding of its effectiveness. In this context, we reviewed existing studies and proposed some key considerations: (1) For assessing the ensiling process, determined dry matter contents should be corrected according to the volatilization loss in oven-drying method to obtain accurate storage loss and methane yield; (2) For comprehensive assessments, the trade-off between storage loss and enhanced biomethane yield should be evaluated from the entire-chain process; (3) The mechanism to enhance methane yield is primarily attributed to increased lignocellulosic biodigestibility through acid-based hydrolysis and biological degradation during ensiling; (4) Measures including co-storage, increasing buffering capacity, adjusting carbon/nitrogen ratio, and additives can be adopted to increase biogas production. The proposed methods, mechanisms, and measures (3Ms) could help initiate the specific quality criteria of biogas-oriented silages.

Assessment of Coproduction of Ethanol and Methane from Pennisetum purpureum: Effects of Pretreatment, Process Performance, and Mass Balance

To overcome the structural complexity and improve the bioconversion efficiency of Pennisetum purpureum into bioethanol or/and biomethane, the effects of ensiling pretreatment, NaOH pretreatment, and their combination on digestion performance and mass flow were comparatively investigated. The coproduction of bioethanol and biomethane showed that 65.2 g of ethanol and 102.6 g of methane could be obtained from 1 kg of untreated Pennisetum purpureum, and pretreatment had significant impacts on the production; however, there is no significant difference between the results of NaOH pretreatment and ensiling-NaOH pretreatment in terms of production improvement. Among them, 1 kg of ensiling-NaOH treated Pennisetum purpureum could yield 269.4 g of ethanol and 144.5 g of methane, with a respective increase of 313.2% and 40.8% compared to that from the untreated sample; this corresponded to the final energy production of 14.5 MJ, with the energy conversion efficiency of 46.8%. In addition, for the ensiling-NaOH treated Pennisetum purpureum, the energy recovery from coproduction (process III) was 98.9% higher than that from enzymatic hydrolysis and fermentation only (process I) and 53.6% higher than that from anaerobic digestion only (process II). This indicated that coproduction of bioethanol and biomethane from Pennisetum purpureum after ensiling and NaOH pretreatment is an effective method to improve its conversion efficiency and energy output.

Long term alkaline storage and pretreatment process of cover crops for anaerobic digestion

The aim of this work was to study an innovative alkaline process on two cover crops. CaO load of 60 g.kgTS^-1 was implemented to combine the functions of storage and pretreatment. Lab-scale reactors were monitored for 180 days to assess the effect of this process on the physico-chemical properties of the biomass. From the first days, pH was not maintained in an alkaline zone and microbial fermentation activity was observed with the degradation of available carbohydrates and production of metabolites, CO₂ and H₂. High butyric acid accumulation was observed and mass losses of 18.1% and 9.0% of initial VS occurred for oat and rye, respectively. However, no methane potential loss was recorded in the short and long term and the crops were efficiently preserved. The pretreatment had no major impact on fiber solubilization, and no increase in BMP was obtained, which was attributed to the short duration of the alkaline conditions.

Disc Granulation Process of Carbonation Lime Mud as a Method of Post-Production Waste Management

Carbonation lime mud is a by-product formed during the production of sugar in the process of raw beetroot juice purification. On average, during one campaign, over 12,000 tons of carbonation lime mud is obtained in the operation of one sugar production plant. It is stored in prisms, which negatively affects the environment. The chemical properties of carbonation lime mud allow using it as a soil improver. This article presents the results of research into the development of carbonation lime mud disposal technology and its management. The chemical composition and physical properties of waste were determined. It has been proposed to use carbonation lime mud as the basic raw material in the production of mineral–organic fertilizers. Tests were conducted in a disc granulator. The granulated material was wetted with water and aqueous solution of molasses. Carbonation lime mud is a material that is easily subjected to the granulation process, using any wetting liquid. The beds wetted with 33% and 66% solutions of molasses are characterized by a greater homogeneity and smaller size of the obtained product. During experiments in which wetting with water was applied, the product obtained after drying demonstrated low resistance to compression; granules wetted with 33% aqueous solution of molasses demonstrated resistance to compression below 10 N; and granules wetted with 66% aqueous solution of molasses demonstrated resistance to compression above 10 N.

Acidogenic and methanogenic properties of corn straw silage: Regulation and microbial analysis of two-phase anaerobic digestion

Corn straw silage (CSS) is one of the organic solid residues available for biogas production. The aim of this study was to investigate the possibility and optimal controlling strategy for anaerobic digestion (AD) of CSS. Four leaching bed reactors (LBR) were operated at different pH. Maximum volatile fatty acids (VFAs) concentration of 19.34 g/L was reached at pH 8.0 with acetic and propionic acids as dominant VFAs. The subsequent microbial analysis indicated that abundant bacteria were Firmicutes, Bacteroidetes and Proteobacteria. UASB as methanogenic reactor was integrated with the LBR. The organic loading rate (OLR) could reach 8 g COD/L·d with effective conversion of VFAs. Acetotrophic Methanosaeta and hydrogenotrophic Methanobacterium played major roles in methanogenic process. In the whole process, the results showed that methane yield of 143.4 mL CH₄/g volatile solid (VS) was obtained. pH and OLR controls in two-phase AD were feasible for methane production from CSS.

Ensiling excessively wilted maize stover with biogas slurry: Effects on storage performance and subsequent biogas potential

This study evaluated the ensiling performance of excessively wilted maize stover (EWMS) with biogas slurries and the effect on the subsequent biomethane potential. Chicken and pig manure biogas slurries with or without solid-liquid separation were used to amend the stover humidity before ensiling for 60 d. The hetero-lactic-acid fermentative bacteria Atopostipes and Lactobacillus were enriched by the biogas slurry regardless of the solid-liquid separation. Significant increases in the total organic-acid content were observed in silages with chicken (41%) and pig (15%) manure biogas slurries without solid-liquid separation, which was not the case for treatments with solid-liquid separation. During the ensiling process, more lignocellulose was degraded under the high buffer-capacity provided by the ammonia-nitrogen in the biogas slurry. An increase of 7.1%-9.6% was observed for the specific methane yieldmeasured, which offset a storage loss of 5.0%-7.3%. Ensiling EWMS with biogas slurry therefore provides a viable strategy for biogas production.

Effects of different simulated seasonal temperatures on the fermentation characteristics and microbial community diversities of the maize straw and cabbage waste co-ensiling system

Ensiling is considered as a suitable method to preserve seasonal agricultural residues to enable long-term supply for wastes valorization. In this study, the effects of simulated seasonal temperatures (-3, 18 and 34 °C) on the organic compositions, ensiling fermentation characteristics, and microbial community evolution during 120 days co-ensiling of maize straw and cabbage wastes were investigated. Successful storage performance was obtained at all these three temperatures. Comparatively, silages at 18 and 34 °C showed lower ammonia nitrogen, lower pH and more intensive lactic acid bacteria fermentation than that at -3 °C. Both silages at -3 and18 °C were well-preserved for 120 days with higher biodegradation potential (BDP), accompanied by lower content of acid detergent lignin (ADL). However, the silages at 34 °C could only preserved for 90 days due to low carbohydrate, low BDP and higher ADL content than that at -3 or18 °C. The storage temperature is a critical parameter that significantly affected the silage quality by influencing the microbial community diversity in silages. Proteobacteria and Firmicutes were dominant bacteria at phylum level for all silages while the dominant lactic acid bacteria at genus level were Lactobacillus and Leuconostoc, which restrained the undesirable microbes such as Enterobacteriaceae, Pseudomonas, Flavobacterium, and Pantoea during co-ensiling. Co-ensiling of maize straw with vegetable wastes may provide a promising strategy for long-term preservation of air-dried crop straw while using vegetable wastes as regulatable supplement to achieve silages of desired quality. This study could provide valuable information for conservation and management of agricultural wastes.

Biomass briquetting reduces the energy loss during long-term ensiling and enhances anaerobic digestion: A case study on rice straw

The present study evaluated the impact of briquetting prior to ensiling on rice straw characteristics and anaerobic digestion performance. Ensiling for 10 months significantly reduced cellulose, hemicellulose and lignin of the uncompressed straw by 50.3%, 61.6% and 34.6%, respectively. However, increase of briquetting ratio enhanced the cellulose and hemicellulose contents at different ensiling times. In addition, increasing of ensiling time significantly reduced the biogas yield, while the highest cumulative biogas yield of 313.8 L kg^-1 VS was obtained from rice straw ensiled for 7 days at 1:6 briquetting ratio. Interestingly, the maximum biogas productivity of 1:6 briquetted straw after 10 months ensiling was 17.7% higher than that of the uncompressed straw ensiled for 7 days. Thus, briquetting prior to ensiling is a favorable approach to reduce the mass loss for enhanced biogas yield and energy recovery.

Co-ensiling garlic stalk with citrus pulp improves the fermentation quality and feed-nutritional value

Objective

Ensiling is a simple and effective method for long-term preservation; however, less information exists about the ensilability characteristics of garlic stalk (GS). Therefore, the objectives were to examine the ensiling feasibility of GS.

Methods

The GS was ensiled alone or inoculated with Lactobacillus plantarum KU5 in the presence or absence of 5% molasses and ensiled for 7, 14, and 28 d. As an alternative storage method, GS was co-ensiled with wet citrus pulp (CP) at different proportions (GS:CP: 70:30, 60:40, 50:50, and 40:60). Analysis was made on physicochemical, fermentative, and nutritional parameters.

Results

The GS was found to be a biomass which is difficult to ensile. A combination of microbial inoculant and molasses was successful in the improvement of the silage fermentation quality of GS. Co-ensiling of GS with wet CP at the mixing ratio of 50:50 provided the most desirable silage fermentation parameters, including the substantial lactic acid formation, low final pH, minor effluent loss, and the more favorable organoleptic properties.

Conclusion

Co-ensiling GS with CP appears to be a simple and viable method of conservation, enabling the more efficient utilization of these by-product resources over a prolonged period.