Interference of coexisting copper and aluminum on the ammonium thiosulfate leaching of gold from printed circuit boards of waste mobile phones

Highly selective recovery of gold and silver from E-waste via stepwise electrodeposition directly from the pregnant leaching solution enabled by the MoS2 cathode

The recycling of electronic waste, i.e., waste Printed Circuit Boards (WPCBs), provides substantial environmental and economic advantages. In fact, the concentration of valuable precious and base metals in WPCBs is even higher compared to those found in mined ores. Nevertheless, it is still challenging to selectively extract precious metals with low concentrations from the pregnant leaching solution, due to the co-deposition of base metals, like Cu, which have higher concentrations. In this research, stepwise recovery of precious metals and copper directly from WPCBs thiosulfate leaching solution was facilitated by the Ti cathode coated with MoS2 (MoS2/Ti). The in-situ enrichment of Au(S2O3)23- and Ag(S2O3)23- at the surface of MoS2 enables the high efficiency and selectivity of electrodeposition, which has been confirmed through COMSOL Multiphysics simulations and visualization. As a result, the first-step electrodeposition at 0.6 V recovered 92.44 % Au and 98.18 % Ag without any co-deposition of Cu. Subsequently, the second-step recovery employed a constant current of 0.03 A, achieving 100 % recovery of copper within 12 h. Furthermore, this study optimized the reduction potential, NH3·H2O concentration, and S2O32- concentration for the stepwise electrodeposition process. These findings provide valuable insights for establishing a closed loop circular economy in the electronics industry.

Review on the gentle hydrometallurgical treatment of WPCBs: Sustainable and selective gradient process for multiple valuable metals recovery

The metal resource crisis and the inherent need for a low-carbon circular economy have driven the rapid development of e-waste recycling technology. High-value waste printed circuit boards (WPCBs) are an essential component of e-waste. However, WPCBs are considered hazardous to the ecosystem due to the presence of heavy metals and brominated organic polymers. Therefore, achieving the recycling of metals in WPCBs is not only a strategic requirement for building a green ecological civilization but also an essential guarantee for achieving a safe supply of mineral resources. This review systematically analyzes the hydrometallurgical technology of metals in WPCBs in recent years. Firstly, the different unit operations of pretreatment in the hydrometallurgical process, which contain disassembly, crushing, and pre-enrichment, were analyzed. Secondly, environmentally friendly hydrometallurgical leaching systems and high-value product regeneration technologies used in recent years to recover metals from WPCBs were evaluated. The leaching techniques, including cyanidation, halide, thiourea, and thiosulfate for precious metals, and inorganic acid, organic acid, and other leaching methods for base metals such as copper and nickel in WPCBs, were outlined, and the leaching performance and greenness of each leaching system were summarized and analyzed. Eventually, based on the advantages of each leaching system and the differences in chemical properties of metals in WPCBs, an integrated and multi-gradient green process for the recovery of WPCBs was proposed, which provides a sustainable pathway for the recovery of metals in WPCBs. This paper provides a reference for realizing the gradient hydrometallurgical recovery of metals from WPCBs to promote the recycling metal resources.

Composition and recycling of smartphones: A mini-review on gaps and opportunities

After more than a decade since smartphones became consolidated in the market, many recycling solutions have been proposed to deal with them. To continue developing useful solutions and enable adjustment of routes, this mini-review aims to analyse the current research scenario, presenting relevant gaps, trends and opportunities. From a structured searching and screening procedure, a vast source of data was arranged and is available to extract useful information (43 studies on composition and 93 studies on recycling). The study provides discussions about the history of smartphone development, constituent materials and recycling methods for different components, comparisons between feature phones and smartphones and others. Among some conclusions, the authors highlight the lack of studies on pre-extractive methods, green chemistry, recovery of critical and precious metals, determination of priority materials for recovery and solutions for entire devices. In the end, a list containing six research gaps for composition studies and seven research gaps for recycling studies is provided and may be seen as opportunities for future research.

Investigation of the Bimodal Leaching Response of RAM Chip Gold Fingers in Ammonia Thiosulfate Solution

Oxidative thiosulfate leaching using Cu(II)-NH₃ has been explored for both mining and recycling applications as a promising method for Au extraction. This study seeks to understand the dissolution behavior of Au from waste RAM chips using a Cu(II)-NH₃-S₂O₃ solution. In the course of this work, bimodal leaching and Au loss were observed in a manner that we have not identified in the literature. Identification of the existence of a specific Au-Ni-Cu lamellar structure in the gold fingers from RAM chips by scanning electron microscopy and energy dispersive X-ray spectroscopy (SEM-EDS) revealed the possibility of interference between Au recovery and the existence of Cu and Ni. During leaching, the co-extraction of Ni was found to predict a negative impact on the Au recovery, as a result of chemical interactions from the Au-Ni-Cu interlayer. Decopperization as a pretreatment was found necessary to remove the pre-existing Cu and promote Au leaching. As part of the study parameters, such as Cu(II) concentration, aeration rates, thiosulfate and ammonia concentrations, particle sizes, and temperatures, were investigated. A satisfactory Au recovery of 98% was achieved using 50 mM Cu(II), 120 mL/min aeration rate, 0.5 M (NH₃)₂S₂O₃, and 0.75 M NH₄OH (i.e., AT/AH ratio of 0.67) for 4 h residence time at room temperature (25 °C). However, there were several high recoveries prior to Au loss from the lixiviant. It was revealed that the main cause of lower Au recovery was due to a precipitation or cementation reaction that included a sulfur species formation. Because of the bimodal leaching, a composite response comprised of the time to Au loss and maximum recovery was developed, termed leaching proclivity, to facilitate statistical analysis. Furthermore, this study explores the interactions between Au-Ni-Cu and provides suggestions for improving Au thiosulfate leaching under the interference of co-existing metals from waste PCB materials.

Improvement of gold bioleaching extraction from waste telecommunication printed circuit boards using biogenic thiosulfate by Acidithiobacillus thiooxidans

Cyanide usage in gold processing techniques has become increasingly challenging due to its toxicity and environmental impact. It is possible to develop environmentally friendly technology using thiosulfate because of its nontoxic characteristics. Thiosulfate production requires high temperatures, resulting in high greenhouse gas emissions and energy consumption. The biogenesized thiosulfate is an unstable intermediate product of Acidithiobacillus thiooxidans sulfur oxidation pathway to sulfate. A novel eco-friendly method was presented in this study to treat spent printed circuit boards (STPCBs) using biogenesized thiosulfate (Bio-Thio) obtained from Acidithiobacillus thiooxidans cultured medium. To obtain a preferable concentration of thiosulfate among other metabolites by limiting thiosulfate oxidation, optimal concentrations of inhibitor (NaN₃: 3.25 mg/L) and pH adjustments (pH= 6-7) were found to be effective. Selection of the optimal conditions has led to the highest bio-production of thiosulfate (500 mg/L). The impact of STPCBs content, ammonia, ethylenediaminetetraacetic acid (EDTA), and leaching time on Cu bio-dissolution and gold bio-extraction were investigated using enriched-thiosulfate spent medium. The suitable conditions were a pulp density of 5 g/L, an ammonia concentration of 1 M, and a leaching time of 36 h, which led to the highest selective extraction of gold (65 ± 0.78%).

Conventional and recent advances in gravity separation technologies for coal cleaning: A systematic and critical review

"Affordable and clean energy" is enshrined in the UN Sustainable Development Goals (SDGs; #7) because of its importance in supporting the sustainable development of society. As an energy source, coal is widely used because it is abundant and its utilization for electricity and heat generation do not require complex infrastructures and technologies, which makes it ideal for the energy needs of low-income and developing countries. Coal is also essential in steel making (as coke) and cement production and will continue to be on high demand for the foreseeable future. However, coal is naturally found with impurities or gangue minerals like pyrite and quartz that could create by-products (e.g., ash) and various pollutants (e.g., CO₂, NO_X, SO_X). To reduce the environmental impacts of coal during combustion, coal cleaning-a kind of pre-combustion clean coal technology-is essential. Gravity separation, a technique that separates particles based on their differences in density, is widely used in coal cleaning due to the simplicity of its operation, low cost, and high efficiency. In this paper, recent studies (from 2011 to 2020) related to gravity separation for coal cleaning were systematically reviewed using the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) guidelines. A total of 1864 articles were screened after removing duplicates, and after a thorough evaluation 189 articles were reviewed and summarized. Among of conventional separation techniques, dense medium separator (DMS), particularly dense medium cyclone (DMC), is the most popular technologies studied, which could be attributed to the growing challenges of cleaning/processing fine coal-bearing materials. In recent years, most of works focused on the development of dry-type gravity technologies for coal cleaning. Finally, gravity separation challenges and future applications to address problems in environmental pollution and mitigation, waste recycling and reprocessing, circular economy, and mineral processing are discussed.

Alkaline Leaching and Concurrent Cementation of Dissolved Pb and Zn from Zinc Plant Leach Residues

Zinc plant leach residues (ZPLRs), particularly those produced using old technologies, have both economic importance as secondary raw materials and have environmental impacts because they contain hazardous heavy metals that pose risks to human health and the environment. Therefore, the extraction and recovery of these metals from ZPLRs has both economic and environmental benefits. In this study, we investigated the removal of lead (Pb) and zinc (Zn) from ZPLRs by alkaline (NaOH) leaching and the concurrent cementation of dissolved Pb and Zn using aluminum (Al) metal powder. The effects of the leaching time, NaOH concentration, solid-to-liquid ratio (S/L), and dosage of Al metal powder on the extraction of Pb and Zn were investigated. Pb and Zn removal efficiencies increased with increasing NaOH concentrations and decreasing S/Ls. The Pb and Zn removal efficiencies were 62.2% and 27.1%, respectively, when 2.5 g/50 mL (S/L) of ZPLRs were leached in a 3 M NaOH solution for 30 min. The extraction of Pb and Zn could be attributed to the partitioning of these metals in relatively more mobile phases—water-soluble, exchangeable, and carbonate phases—in ZPLRs. Around 100% of dissolved Pb and less than 2% of dissolved Zn were cemented in leaching pulp when Al metal powder was added. Minerals in the solid residues, particularly iron oxides minerals, were found to suppress the cementation of extracted Zn in leaching pulp, and when they were removed by filtration, Zn was recovered by Al metal powder via cementation.

The Effects of Coexisting Copper, Iron, Cobalt, Nickel, and Zinc Ions on Gold Recovery by Enhanced Cementation via Galvanic Interactions between Zero-Valent Aluminum and Activated Carbon in Ammonium Thiosulfate Systems

The use of galvanic interactions between zero-valent aluminum (ZVAl) and activated carbon (AC) to recover gold (Au) ions is a promising technique to overcome the challenges due to the poor recovery in ammonium thiosulfate systems, but the applicability to practical Au ore processing remains elusive so far. The present study describes (1) the recovery of Au ions from low Au concentrations, which are typical concentrations used in Au ore processing; and (2) an investigation into the effects of various coexisting base metal ions that can be present in pregnant ore-leached solutions. The results showed that high Au recovery (i.e., over 85%) was obtained even at low Au concentrations under the following conditions: 1:1 of 0.15 g of ZVAl and AC with 10 mL of ammonium thiosulfate solution containing 5 mg/L of Au ions at 25 °C for 1 h in an anoxic atmosphere. Selected coexisting metal ions (i.e., copper, iron, cobalt, nickel, and zinc) were studied to establish their effects on Au recovery, and the results showed that the Au recovery was enhanced (about 90%) when copper ions coexist in the solution with minimal effects from other competing base metal ions.

Electrochemical approaches for selective recovery of critical elements in hydrometallurgical processes of complex feedstocks

Critical minerals are essential for the ever-increasing urban and industrial activities in modern society. The shift to cost-efficient and ecofriendly urban mining can be an avenue to replace the traditional linear flow of virgin-mined materials. Electrochemical separation technologies provide a sustainable approach to metal recovery, through possible integration with renewable energy, the minimization of external chemical input, as well as reducing secondary pollution. In this review, recent advances in electrochemically mediated technologies for metal recovery are discussed, with a focus on rare earth elements and other key critical materials for the modern circular economy. Given the extreme heterogeneity of hydrometallurgically-derived media of complex feedstocks, we focus on the nature of molecular selectivity in various electrochemically assisted recovery techniques. Finally, we provide a perspective on the challenges and opportunities for process intensification in critical materials recycling, especially through combining electrochemical and hydrometallurgical separation steps.

Synthesis and characterization of coal fly ash and palm oil fuel ash modified artisanal and small-scale gold mine (ASGM) tailings based geopolymer using sugar mill lime sludge as Ca-based activator

The continuous accumulation of artisanal and small-scale gold mining (ASGM) tailings in the Philippines without adequate storage and disposal facility could lead to human health and environmental disasters in the long run. In this study, ASGM tailings was simultaneously stabilized and repurposed as construction material via geopolymerization using coal fly ash, palm oil fuel ash and a powder-based alkali activator. Scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDS) identified iron sulfides in the tailings containing arsenic (As), cadmium (Cd), copper (Cu), lead (Pb) and zinc (Zn), which could be released via weathering. The average unconfined compressive strengths (UCS) of tailings-based geopolymers at 14 days curing were 7.58 MPa and 7.7 MPa with fly ash and palm oil fuel ash, respectively. The tailings-based geopolymers with palm oil fuel ash had higher UCS most likely due to CASH reaction product formation that improved strength formation. The toxicity characteristic leaching procedure (TCLP) results showed very low leachabilities of As, Pb and Fe in the geopolymer materials suggesting ASGM tailings was effectively encapsulated within the geopolymer matrix. Overall, the geopolymerization of ASGM tailings is a viable and promising solution to simultaneously stabilize mining and industrial wastes and repurpose them into construction materials.

Process simulation of Ohno continuous casting for single crystal copper prepared from scrap copper in waste printed circuit boards

How to realize the high value-added utilization of scrap copper from e-waste is a meaningful topic. In the study, an Ohno Continuous Casting (OCC) process is an existing method you applied to purify the copper. Based onthe model of diffusion-controlled grain growth kinetics, the redistribution of impurity of tin in the scrap copper were studied under the different continuous casting speed and mold temperature. On the centerline, macrosegregation in the axial direction of the tin was more obvious with the decrease of continuous casting speed. The small continuous casting rate was beneficial to the segregation and enrichment of tin. The axial segregation gradually decreased with the increase of the mold temperature. The flattening of the liquid-solid interface resulted in a weakening of the solute enrichment at the root of the interface with the increase of temperature. Morphology, electron backscattered diffraction (EBSD) analysis showed the structure of single crystal copper. The range of resistance of single crystal copper was from 5 × 10^-6 to 3 × 10^-5 Ω m. Obviously, the resistance of the single crystal copper was significantly smaller than that of ordinary copper wire (9.0 × 10^-3 Ω m). This study provided a key theoretical and practical basis for the high value-added reuse of copper in e-waste.

Solid-phase partitioning and release-retention mechanisms of copper, lead, zinc and arsenic in soils impacted by artisanal and small-scale gold mining (ASGM) activities

Artisanal and small-scale gold mining (ASGM) operations are major contributors to the Philippines' annual gold (Au) output (at least 60%). Unfortunately, these ASGM activities lacked adequate tailings management strategies, so contamination of the environment is prevalent. In this study, soil contamination with copper (Cu), lead (Pb), zinc (Zn) and arsenic (As) due to ASGM activities in Nabunturan, Davao de Oro, Philippines was investigated. The results showed that ASGM-impacted soils had Cu, Pb, Zn and As up to 3.6, 83, 73 and 68 times higher than background levels, respectively and were classified as 'extremely' polluted (CD = 30-228; PLI = 5.5-34.8). Minerals typically found in porphyry copper-gold ores like pyrite, chalcopyrite, malachite, galena, sphalerite and goethite were identified by XRD and SEM-EDS analyses. Furthermore, sequential extraction results indicate substantial Cu (up to 90%), Pb (up to 50%), Zn (up to 65%) and As (up to 48%) partitioned with strongly adsorbed, weak acid soluble, reducible and oxidisable fractions, which are considered as 'geochemically mobile' phases in the environment. Although very high Pb and Zn were found in ASGM-impacted soils, they were relatively immobile under oxidising conditions around pH 8.5 because of their retention via adsorption to hydrous ferric oxides (HFOs), montmorillonite and kaolinite. In contrast, Cu and As release from the historic ASGM site samples exceeded the environmental limits for Class A and Class C effluents, which could be attributed to the removal of calcite and dolomite by weathering. The enhanced desorption of As at around pH 8.5 also likely contributed to its release from these soils.

The two-step neutralization ferrite-formation process for sustainable acid mine drainage treatment: Removal of copper, zinc and arsenic, and the influence of coexisting ions on ferritization

Acid mine drainage (AMD) or acid rock drainage (ARD), the most notorious environmental problem in many mines and underground construction sites, is generally managed using lime neutralization. This approach is effective but unsustainable in the long term, so we introduced the two-step neutralization ferrite-formation process in our previous works as an alternative. However, several important issues related to this new approach-the partitioning of hazardous elements during treatment, stability of generated sludges, and influence of coexisting ions-remains unclear. In this study, real AMD containing zinc (Zn), copper (Cu) and arsenic (As) was treated using a laboratory-type continuous ferrite process flow setup. Partitioning of hazardous elements in the two sludges was elucidated by X-ray fluorescence spectroscopy (XRF) and X-ray absorption spectroscopy (XAS) while the stability of sludges was determined by standard leaching experiments. The bulk of Cu and As species (both As(III) and As(V) based on XANES spectra) were partitioned in the first sludge while ~64% of Zn was associated with the ferrite sludge. In terms of stability, both sludges were relatively inert and released only minute amounts of Zn, Cu and As, all of which were below the Japanese environmental standards. The roles played by two of the most ubiquitous coexisting ions in AMD on ferritization-dissolved silica (Si) and aluminum ion (Al³⁺)-were also elucidated using 10 synthetic AMDs. Between the two, dissolved Si exhibited stronger adverse effects on ferritization than Al³⁺. At dissolved Si above 4 mg/L, Si-O-Fe surface complex formation on amorphous Fe-precipitates or Fe-oxide precursor minerals became extensive, which protected these phases from the dissolution-transformation reactions required to form strongly magnetic magnesioferrite and magnetite. These results suggest that the flexibility and applicability of this new AMD treatment approach could be improved by controlling the dissolved Si concentration prior to the ferrite formation step.

Microwave-Leaching of Copper Smelting Dust for Cu and Zn Extraction

Industrial wastes may contain high concentrations of valuable metals. Extraction and recovery of these metals have several economic and environmental advantages. Various studies showed positive effects of microwaves as a pretreatment method before the leaching of minerals. However, there are empty rooms for exploring simultaneous microwave and leaching (microwave-leaching) of industrial waste material for the production of valuable metals. This investigation examined the microwave-leaching method to extract copper and zinc from a copper-smelter dust (CSD). The results of microwave-leaching mechanism were compared with conventional heating leaching based on kinetics modelling. The final Cu recovery in the conventional heating and microwave irradiation was 80.88% and 69.83%, respectively. Kinetic studies indicated that the leaching reactions follow diffusion across the product layer. Based on X-ray powder diffraction (XRD) analyses, during conventional experiments sulfate; components formed with high intensity as an ash layer which prevents reagent access to the solid surface and decreases the Cu dissolution. While the sulfate components did not detect in the microwave-leaching residuals which means that microwave irradiation helped to decrease the ash layer formation. Taking all mentioned results into consider it can be concluded that microwave-leaching can be considered as an efficient method for extraction of valuable metals from waste materials.