Leaching behaviour of co-disposed steel making wastes: Effects of aeration on leachate chemistry and vanadium mobilisation

Recycling of gas-to-liquid sludge as a potential organic amendment: Effect on soil and cotton properties under hyperarid conditions

Gas-to-liquid (GTL) sludge is a specific wastewater treatment by-product, which is generated during the industrial process of natural gas conversion to transportation fuels. This least studied sludge is pathogen-free and rich in organic carbon and plant nutrients. Therefore, it can be reused for soil enhancement as a sustainable management strategy to mitigate landfill gas emissions. In this field study, we compared the performance of soil treatments with GTL sludge to the more conventional chemical fertilizers and cow manure compost for the cultivation of cotton under hyperarid conditions. After a complete growing season, GTL sludge application resulted in the enhancement of soil properties and plant growth compared to conventional inputs. As such, there was a significant dose-dependent increase of soil organic matter (4.01% and 4.54%), phosphorus (534 and 1090 mg kg-1), and cumulative lint yield (4.68 and 5.67 t ha-1) for GTL sludge application rates of 1.5% and 3%, respectively. The produced fiber quality was adequate for an upland cotton variety (Gossypium hirsutum var. MAY 344) and appeared more dependent on the prevailing climate conditions than soil treatments. On the other hand, the adverse effects generally related to industrial sludge reuse were not significant and did not affect the designed agro-environmental system. Accordingly, plants grown on GTL sludge-amended soils showed lower antioxidant activity despite significant salinity increase. In addition, the concentrations of detected heavy metals in soil were within the standards' limits, which did not pose environmental issues under the described experimental conditions. Leachate analysis revealed no risks for groundwater contamination with phytotoxic metals, which were mostly retained by the soil matrix. Therefore, recycling GTL sludge as an organic amendment can be a sustainable solution to improve soil quality and lower carbon footprint. To reduce any environmental concerns, an application rate of 1.5% could be provisionally recommended since a two-fold increase in sludge dose did not result in a significant yield improvement.

Synthesis of a Magnetic Carnation-like Hydroxyapatite/Basic Calcium Carbonate Nanocomposite and Its Adsorption Behaviors for Lead Ions in Water

Calcium-enriched compounds have great potential in the treatment of heavy-metal contaminated wastewater. Preparing stable basic calcium carbonate (BCC), which is a calcium-enriched compound, and applying it in practice is a great challenge. This work investigated the formation process of hierarchical hydroxyapatite (HAP)/BCC nanocomposites and their adsorption behaviors regarding lead ions (Pb²⁺). The morphology of the HAP/BCC nanocomposite was controlled by the addition of monododecyl phosphate (MDP). The carnation-like HAP/BCC nanocomposite was achieved with the addition of 30 g of MDP. The carnation-like HAP/BCC nanocomposite had a high Pb²⁺ adsorption capacity of 860 mg g⁻¹. The pseudo-second-order and Freundlich model simulation results indicated that the adsorptions of Pb²⁺ on the nanocomposites belonged to the chemisorption and multilayer adsorption processes. The main effective adsorption components for the nanocomposites were calcium-enriched HAP and BCC. Through the Ca²⁺ ions exchanging with Pb²⁺, the HAP and BCC phases were converted to hydroxyl-pyromorphite (Pb-HAP) and hydrocerussite (Pb₃(CO₃)₂(OH)₂), respectively. The carnation-like HAP/BCC nanocomposite has great potential in the treatment of heavy metal ions. This facile method provides a new method for preparing a stable HAP/BCC nanocomposite and applying it in practice.

In-situ constructing nanostructured magnesium ferrite on steel slag for Cr(VI) photoreduction

An innovative method is created for transforming iron-rich RO phase (MgO_0.239FeO_0.761) on steel slag surface into nanostructured Mg_0.04Fe_2.96O₄ layer. The phase change process is investigated, and it is found that salicylic acid modification and alkaline roasting procedures remarkably increase the specific surface area from 0.46 m²/g (raw steel slag) to 69.5 m²/g (Mg_0.04Fe_2.96O₄), and the generation of Mg_0.04Fe_2.96O₄ enhances the absorption of visible light and Cr(VI) conversion with 2-times increasement than raw steel slag. Surface complexation between H₂C₂O₄ ligands and Fe metal moiety on Mg_0.04Fe_2.96O₄ induces the intramolecular electron transfer under visible light irradiation based on a ligand-to-metal charge transfer mechanism, thus resulting in Cr(VI) photoreduction, and the catalytic efficiency is above 90% for Cr(VI) (40 mg/L) under inherent pH= 5.5 conditions. Moreover, recyclability tests based on magnetic separation show that the photoreactivity is closely related to Mg content of Mg_0.04Fe_2.96O₄ layer where Mg leaching occurs and finally generates cubic spinel configuration Fe₃O₄. This work highlights the importance of surface functionalization in post-use phases of steel slag in which surface reactivity and application potential can be greatly altered by chemical exposure history and surface transformations. It also provides valuable references for studying the metastable state mechanism of magnesium ferrite photocatalysts.

Mechanism for alkaline leachate reduction through calcium carbonate precipitation on basic oxygen furnace slag by different carbonate sources: Application of NaHCO3 and CO2 gas

Carbonate treatment was tested as a means to mitigate the generation of alkaline leachate from basic oxygen furnace (BOF) slag. BOF slag was treated with 0.1, 0.5, and 1.0 M concentrations of NaHCO₃ solution for 48 h at a liquid/solid ratio of 5 L/kg. At 1.0 M NaHCO₃, the pH of the leachate decreased from 12.0 to 11.3 because less free CaO was dissolved from the treated slag. Approximately 1.59 mg-Ca²⁺/g-slag of free CaO was dissolved from the untreated BOF slag while only 0.06 mg-Ca²⁺/g-slag was liberated from the treated slag. When the data from X-ray photoelectron spectroscopy and thermogravimetric analysis were taken together, formation of CaCO₃ precipitates on the surface of the treated BOF slag was evident. Surface precipitation of CaCO₃ was more pronounced when CO₂ gas was used as an alternative carbonate source. Carbon dioxide treatment further decreased the leachate pH to 8.3, probably because it liberated more Ca²⁺ from BOF slag during the treatment than 1.0 M NaHCO₃ solution due to the pH difference (pH 6.6 and 9.6, respectively), in turn generating more CaCO₃ precipitates. Scanning electron microscopy analysis revealed that more CaCO₃ was precipitated on the CO₂ gas-treated slag surface than on the NaHCO₃-treated slag. This study identifies the leachate pH reduction-mechanism and the effect of carbonate source which are expected to contribute to the environmentally safe management of BOF slags.

Selective recovery of vanadium as AMV from calcium vanadate sludge by direct AS leaching process: An industrial approach

Generation of calcium vanadate waste sludge their management and treatment.is one of the major problem of metal processing industry. In this paper, we have proposed a simple process for the selective recovery of vanadium as ammonium metavanadate (AMV) from the calcium vanadate sludge using ammonium sulphate (AS) as a leaching agent. Under the optimum leaching condition (pH-7.5, temperature-80 °C, time-1 h, AS reagent-0.5 M) it is possible to leach out 82% of V values from the calcium vanadate sludge. The overall recovery of V is 81% with 98.5% AMV product purity. The AMV product quality from AS leach process has been compared with conventional H₂SO₄ leach process. The proposed process has major advantages such as, better economic benefits, less chemical consumption, minimum effluent recycling and less waste generation.