Energetic, economic and environmental assessment for the anaerobic digestion of pretreated and codigested press mud

Utilizing waste compost to improve the atmospheric CO2 capturing in the rice-wheat cropping system and energy-cum‑carbon credit auditing for a circular economy

The study aimed to manage industrial wastes and create a module for using compost from waste for crops cultivation to conserve energy, reduce fertilizer use and Greenhouse gas (GHG) emissions, and improve the atmospheric CO2 capturing in agriculture for a green economy. In the main-plot, the experiment's results using NS3 found 50.1 and 41.8 % more grain yield and total carbon dioxide (CO2) sequestration in the wheat-rice cropping sequence, respectively, compared to the NS0. Moreover, the treatment CW + TV in the sub-plot observed 24.0 and 20.3 % higher grain yield and total CO2 sequestration than B + PS. Based on interaction, the NS3× CW + TV resulted in a maximum total CO2 sequestration and C credit of 47.5 Mg ha-1 and US$ 1899 ha-1, respectively. Further, it was 27.9 % lower in carbon footprints (CFs) than NS1 × B + PS. Regarding another parameter, the treatment NS3 observed a 42.4 % more total energy output in the main-plot than that of NS0. Further, in the sub-plot, the treatment CW + TV produced 21.3 % more total energy output than B + PS. Energy use efficiency (EUE) and net energy return in the interaction of NS3× CW + TV were 20.5 and 138.8 % greater than the NS0 × B + PS, respectively. In the main-plot, the treatment NS3 obtained a maximum of 585.0 MJ US$-1 and US$ 0.24 MJ-1 for energy intensity in economic terms (EIET) and eco-efficiency index in terms of energy (EEIe), respectively. While in the sub-plot, the CW + TV was observed at a maximum of 571.52 MJ US$-1 and US$ 0.23 MJ-1 EIET and EEIe, respectively. The correlation and regression study showed a perfect positive correlation between grain yield and total C output. Moreover, a high positive correlation (0.75 to 1) was found with all other energy parameters for grain energy use efficiency (GEUE). The variability in the wheat-rice cropping sequence's energy profitability (EPr) was 53.7 % for human energy profitability (HEP). Based on principal component analysis (PCA), the eigenvalues of the first two principal components (PCs) had been greater than two, explaining 78.4 and 13.7 % of the variability. The experiment hypothesis was to develop a reliable technology for safely using industrial waste compost, minimizing energy consumption and CO2 emissions by reducing chemical fertilizer input in agriculture soils.

Assessment of in situ stabilization and heavy metal toxicity reduction of sugar mill pressmud through pilot scale composting

Owing to a huge amount of industrial organic waste generation in the recent past, concerned industries are facing immense challenges for in situ treatment and disposal of such wastes. Therefore, in this study, the efficacy assessment of in situ windrow composting of pressmud (PM) produced by sugar industry has been investigated. Samples were grabbed and mixed from windrows having composting days of 15 (PM15), 30 (PM30), and 45 (PM45) and were collected along with a compost sample from the 60th day (PMC) windrow. An investigation of physico-chemical parameters including pH, electrical conductivity, moisture content, volatile solids (VS), ash content, biochemical oxygen demand, chemical oxygen demand, total nitrogen, and C/N ratio was performed for raw PM and other aforementioned samples. Moreover, speciation of heavy metals (Cu, Cr, Ni, Pb, Cd, and Zn), X-ray diffraction (XRD) and Fourier transform infrared (FTIR) spectroscopic analyses were performed for PM and PMC to evaluate the heavy metal toxicity and mineralogical and chemical changes. The analysis showed 20.33% reduction in VS content and 53.65% increase in TN content after 60 days of in situ windrow composting. The pH and EC values of PMC were found to be lesser than that of upper values recommended for agricultural purposes. Furthermore, the speciation analysis showed significant reduction in bioavailability of heavy metals. The XRD and FTIR results were confirmatory for transformation of heavy metals into relatively stable forms. The study recommends the windrow composting practice as effective bioconversion technique that stabilizes organic content, enhances humification, and diminishes heavy metal bioavailability for PM and similar other sludges.

Biomethane Production from Sugarcane Vinasse in a Circular Economy: Developments and Innovations

Sugarcane ethanol production generates about 360 billion liters of vinasse, a liquid effluent with an average chemical oxygen demand of 46,000 mg/L. Vinasse still contains about 11% of the original energy from sugarcane juice, but this chemical energy is diluted. This residue, usually discarded or applied in fertigation, is a suitable substrate for anaerobic digestion (AD). Although the technology is not yet widespread—only 3% of bioethanol plants used it in Brazil in the past, most discontinuing the process—the research continues. With a biomethane potential ranging from 215 to 324 L of methane produced by kilogram of organic matter in vinasse, AD could improve the energy output of sugarcane biorefineries. At the same time, the residual digestate could still be used as an agricultural amendment or for microalgal production for further stream valorization. This review presents the current technology for ethanol production from sugarcane and describes the state of the art in vinasse AD, including technological trends, through a recent patent evaluation. It also appraises the integration of vinasse AD in an ideal sugarcane biorefinery approach. It finally discusses bottlenecks and presents possible directions for technology development and widespread adoption of this simple yet powerful approach for bioresource recovery.

To dream or not to dream in Havana: multi-criteria decision-making for material and energy recovery from municipal solid wastes

Currently, solid waste management strategies in Havana are outdated. This paper aimed to select the most suitable alternative for integrating material recovery facilities (MRF) with waste-to-energy technologies in the city of Havana, Cuba. Seven scenarios were considered: combustion, gasification, and hydrothermal carbonization (HTC) with and without carbon capture, and anaerobic digestion (AD). The selection was based on environmental, techno-economic, and social parameters using an analytic hierarchy process (AHP) as a multi-criteria decision-making tool (MCDM). The MCDM-AHP accounted for qualitative criteria (based on experts' judgments) and quantitative (based on Aspen Plus simulation models). From the MRF, 63% of the input recyclable materials were recovered, representing an energy saving of 256 kW-h/t_MSW. The AHP results showed that environmental criteria had the highest priority, resulting in ~63% and ~73% higher than social and techno-economic criteria, respectively. Likewise, from the techno-economic, environmental, and social sub-criteria analysis, investment risk, pollution, and work safety had the major concern compared with the other sub-criteria levels. Overall, MRF+AD was the most suitable scenario (21% preference) for treating Havana's municipal solid waste (MSW), followed by combustion and gasification with carbon capture, respectively. This study confirms that AD is a preference option for emerging economies like Cuba, mainly due to low environmental pollution, high social acceptance, and financial stability in the long term.

Dry tomb - bioreactor landfilling approach for enhanced biodegradation and biomethane generation from municipal solid waste Co-disposed with sugar mill pressmud

In this study, anaerobic co-landfilling of municipal solid waste (MSW) and sugar mill pressmud (PM) was performed in four different proportions [PM:MSW] viz. 0:1 (control: BR1), 1:3 (BR2), 1:1 (BR3) and 3:1 (BR4). Efficacy assessment of Dry tomb - Bioreactor landfill (DTLF - BRLF) operation was carried out through leachate characterization and biomethane production. Leachate recirculation as a part of bioreactor operation after 194th day onwards showed promising degradation of co-wastes. Moreover, leachate decontamination and methane production were reliant on co-disposal proportions of PM and MSW. Maximum biomethane generation of 46.355L was obtained in landfill lysimeter BR3 followed by BR4 (34.680L), BR2 (24.275L) and BR1 (12.850L). Both logistic function and Gompertz growth models showed efficient fitting (R² > 0.99) for observed methane production. This research could be a baseline study for selective operation of combined dry tomb and bioreactor landfilling at full scale in co-disposal scenarios.

Life cycle assessment of the integration of anaerobic digestion and pyrolysis for treatment of municipal solid waste

The integration of anaerobic digestion (AD) and pyrolysis (Py) could be a solution to economically utilize the organic fraction of municipal solid waste (OFMSW). However, it is not clear whether the environmental impact of the integrated pathway always outperforms the two single technologies. In this study, two integrated pathways (AD-Py, Py-AD) were compared with single AD and Py from the life cycle environmental impacts point of view. The results indicate that the environmental impacts of the four pathways are heavily dependent on their energy inputs and outputs. AD-Py is more environmentally friendly (-11.53 of total environmental impact /kg OFMSW) than single AD or Py. Py-AD exhibites the heaviest environmental burden (2.75 of total environmental impact /kg OFMSW) in all pathways. Therefore, AD-Py can be the top priority of treating OFMSW among the four pathways from the environmental viewpoint. This work could provide a theoretical support for the utilization of OFMSW.

Modeling of mineral elements uptake and localization in cabbage inflorescence (Brassica oleracea var. capitata) grown on sugar mill pressmud-amended soils

Sugar mill pressmud is highly considered and used as a supplement to improve soil fertility and crop yield, especially in India. This study investigated the growth and yield performance of cultivated cabbage (Brassica oleracea var. capitata) on sugar mill pressmud amended soil. Pot experiments were performed using various pressmud amendment rates (0, 50, 100, and 150 g/kg soil) to study the fertilization impact on cabbage inflorescence yield (g) and size (diameter: cm). Moreover, mineral element (Cd, Cr, Cu, Fe, Mn, and Zn) accumulation in the cabbage inflorescence was also studied using a modified polynomial non-linear model. Results showed that the sugar mill pressmud had significantly (p < 0.05) higher nutrient elements which induced their concentration in the soil after mixing. Also, the highest yield (849.25 ± 7.47 g), size (15.10 ± 1.50 cm diameter), and dry weight (42.13 g) of cabbage inflorescence were attained using 100 g/kg pressmud treatment with a maximum significant (p < 0.05) accumulation of mineral elements. However, the highest accumulation of mineral elements was observed in the outer zones (Z1 and Z2) of leafy inflorescence as compared to inner zones (Z3 and Z4), respectively. The mineral elements in both outer and inner zones of cabbage followed an order of Fe > Mn > Zn > Cu > Cr > Zn. Furthermore, the developed modified polynomial quadratic model precisely predicted the total mineral element uptake (mg dwt.) by cabbage inflorescence. The models had good fitness as described by the coefficient of determination (R² > 0.992) values. This study suggested that sugar mill pressmud was a promising resource for cabbage cultivation, and the developed models were helpful in the precise prediction of mineral elements accumulated by its inflorescence.

Anaerobic digestion of agricultural wastes from liquid to solid state: Performance and environ-economic comparison

Performance and environ-economic impacts were compared for anaerobic digestion (AD) of dairy manure and cucumber residues from liquid to solid state. Environ-economic evaluation of the overall AD process at different total solids (TS) was performed with the estimated treatment capacity of 9600 tons/year and service life of 20 years. Results showed that TS increase from 6% to 22% enhanced both cumulative and volumetric methane (CH₄) production. Further TS increase to 25%, however, reduced CH₄ yield. Environ-economic assessment indicated that TS increase enhanced volumetric waste treatment capacity and thus AD environmental footprints. Environmental credits from digestate and biogas utilization could compensate the adverse environmental impacts of other processes in AD plants. Furthermore, biogas and nutrients in digestate determined AD net-present value. As a result, solid state AD was more profitable with higher CH₄ yield and more nutrients in both biosolids and digested effluent of digestate than its liquid and hemi-solid counterparts.

Pulsed electric field: An emerging pretreatment technology in a biogas production

This review focuses on current status of pulsed electric field (PEF) technology and its implementation in biogas production. First, basic principles of PEF and a schematic overview of typical PEF processing system were provided. Thereafter, lab- and pilot-scale PEF pretreatments of sludge with subsequent anaerobic digestion (AD) were provided. Furthermore, PEF technology, as an emerging technology for the lignocellulose (LC) pretreatment in biogas production which is still predominantly used at lab-scale, was outlined. Eventually, conclusion together with future perspectives and challenges were outlined.

Performance evaluation of a small-scale digester for achieving decentralised management of waste

The performance of a small-scale prototype digestion plant (7.2 m³ working volume) intended for decentralised operation was evaluated considering energy efficiency and technical suitability for biogas valorisation in producing electrical and thermal energy. The digester operated in recirculation mode to enhance organic matter conversion and improve volatile solid degradation. An energy assessment of the process assumed the incorporation of a combined heat and power (CHP) unit. The coefficient of overall performance of the plant for electrical energy (COP_el) was 0.95 - this values was estimated at an electrical efficiency of 22.5% and represents the ratio between energy production and consumption - for a methane yield of 360 L/kg VS and an organic loading rate (OLR) of 1.06 g VS/L d. This parameter was slightly lower than the unit thus indicating that the micro-plant was close to attaining self-sufficiency regarding electrical energy use. The temperature increase of the feed to process conditions supposed a significant amount of thermal energy which highly compromised the efficiency when operating at low organic load, thus accounting for more than 80% of the total energy demand of the installation. When the energy assessment of the process was performed at higher OLR of 2.7 g VS/ L d, the resulting COP_el value was1.68, demonstrating the feasibility of this configuration for decentralised digestion.

Anaerobic digestion of different agricultural wastes: A techno-economic assessment

In this work, techno-economic evaluation of anaerobic digestion (AD) system (8000 metric tons (MT)/year) with singular (dairy manure), binary (dairy manure and corn stalk), and ternary mixture (dairy manure, corn stalk, and tomato residues) under bio-methane and combined heat and power (CHP) pathways based on a plant service life of 20 years were carried out. Solid state-AD (SS-AD) of ternary mixture improved the efficiency of investment, benefited the digestate price, and was shown to be economic viability. The introduction of a CHP unit highly improved the economics of SS-AD. SS-AD of the binary mixture under CHP pathway was able to compensate the initial required investment, however was not financially attractive under bio-methane pathway. Besides, SS-AD of the ternary mixture under CHP pathway had higher net present value (NPV) ($0.60 million vs $0.40 million) and internal rate of return (IRR) (23% vs 20%) than that under bio-methane pathway.