Allophane improves anaerobic digestion of chicken manure by alleviating ammonia inhibition and intensifying direct interspecies electron transfer

Synthesized allophane was employed in anaerobic digestion of chicken manure to improve the stability and methane production under ammonia inhibition. Adding 0.5 %, 1.0 % and 1.5 % (w/w) allophane increased the methane production by 261 ∼ 350 % compared with the group without allophane addition. Further investigation indicated that the maximum adsorption capacity of allophane for NH4+-N achieved at 261.9 mg/g; it suggested that allophane adsorption potentially alleviated the ammonia inhibition, which also was reflected by the increase in the activity of the related enzyme, such as coenzyme F420. Moreover, allophane addition also intensified the direct interspecies electron transfer (DIET) in anaerobic digestion; it can be well supported by the increased relative abundance of Methanosaeta and Methanosarcina involved in the DIET. Overall, the improved anaerobic digestion via alleviating ammonia inhibition and intensifying DIET by allophane was elucidated comprehensively, which can contribute to the development of a functional additive for efficient anaerobic digestion in practical application.

Bioenergy production from chicken feather waste by anaerobic digestion and bioelectrochemical systems

BACKGROUND

Poultry feather waste has a potential for bioenergy production because of its high protein content. This research explored the use of chicken feather hydrolysate for methane and hydrogen production via anaerobic digestion and bioelectrochemical systems, respectively. Solid state fermentation of chicken waste was conducted using a recombinant strain of Bacillus subtilis DB100 (p5.2).

RESULTS

In the anaerobic digestion, feather hydrolysate produced maximally 0.67 Nm3 CH4/kg feathers and 0.85 mmol H2/day.L concomitant to COD removal of 86% and 93%, respectively. The bioelectrochemical systems used were microbial fuel and electrolysis cells. In the first using a microbial fuel cell, feather hydrolysate produced electricity with a maximum cell potential of 375 mV and a current of 0.52 mA. In the microbial electrolysis cell, the hydrolysate enhanced the hydrogen production rate to 7.5 mmol/day.L, with a current density of 11.5 A/m2 and a power density of 9.26 W/m2.

CONCLUSIONS

The data indicated that the sustainable utilization of keratin hydrolysate to produce electricity and biohydrogen via bioelectrical chemical systems is feasible. Keratin hydrolysate can produce electricity and biofuels through an integrated aerobic-anaerobic fermentation system.

Anaerobic digestion biogas upgrading using a two-stage membrane system under pilot-scale conditions

In the present work, the construction, and operation of a pilot-scale biogas upgrading system is presented, employing 2 commercial polyimide (PI) membranes. The Upgrading system treats biogas produced via anaerobic digestion of the sludge, produced from the treatment of municipal wastewater in the facilities of Thessaloniki's Wastewater Treatment Plant. The goal of the separation unit is the production of high purity biomethane (>95%) for potential reuse in terms of energy. The fabrication of the pilot scale system includes the scale up of a laboratory setup separating CO2 from binary CH4-CO2 gas mixture. After the stability tests of the process, for the operation of 5 months (February to June 2023) the purity and recovery of CH4 in the final gas product. The experimental results showed an average recovery of CH4 of 95.7% for an average 55% feed composition, whereas the average purity in the final product was equal to 82.4%. The purity results were lower because of the N2 presence in the product stream (average 17.5%). After normalization with the help of the lab-scale binary results, the expected results assuming N2 absence would be 99.8% CH4 purity and 67% CH4 recovery. Finally, 3 different membrane configurations are compared in terms of their energy production, concluding to the efficiency of 2-stage configuration with recycling stream for the optimal combination of theoretical stage cut fractions.

Dual valorization of coastal biowastes for tetracycline remediation and biomethane production: A composite assisted anaerobic digestion

Harnessing coastal biowaste for dual valorization in water treatment and biofuel production holds paramount importance for sustainability and resource challenges. This study investigated the potential of engineered composite (CABC) derived from coastal biowaste-based materials for tetracycline (TC) removal and biomethane production. High-yield calcium carbonate (CaCO3; 95.65%; bivalve shells) and biochar (GA-BC; 41.50%; green macroalgae) were produced and used as precursors for CABC. The characterization results revealed presence of β-CaCO3 and ν2-CO3 aragonite in CaCO3, and composite homogeneity was achieved. The CABC exhibited a maximum TC sorption capacity of 342.26 mg/g via synergistic sorption mechanisms (i.e., surface/pore filling, electrostatic attraction, calcium ion exchange, and chelation). Supplementation of anaerobic digestion process with GA-BC, CaCO3, and CABC was investigated via three consecutive cycles. Biochemical methane potential of glucose as a sole substrate was increased from 157.50 to 217.00, 187.00, and 259.00 mL-CH4, while dual substrate (glucose+TC) treatment was increased from 94.5 to 146.5, 129.0, and 153.00 mL-CH4 for GA-BC, CaCO3, and CABC, respectively. Moreover, system stability and TC removal were increased with the addition of GA-BC (40.90%), CaCO3 (16.30%), and CABC (53.70%). Therefore, this study exemplifies the circular bioeconomy approach, demonstrating the sustainable use of biowaste-derived composite for water treatment and biofuel production.

From laboratory- to industrial-scale plants: Future of anaerobic digestion of olive mill solid wastes

In this review, the main properties of olive mill solid waste, the primary by-product of olive oil production, and its feasibility as a feedstock for anaerobic digesters operating at laboratory-, pilot- and industrial-scales are discussed in detail. Nutrient addition and thermal pretreatments were found to have the potential to address the challenges arising from the high carbon-to-nitrogen ratio, the low pH, and the high concentration of phenolic compounds. Furthermore, anaerobic co-digestion with different organic feedstocks has been identified as one of the most promising options to solve the aforementioned problems and the seasonality nature of olive waste, while improving the efficiency of anaerobic treatment plants that operate throughout the whole year. The insights generated from this study show co-digestion with wastes from animal farming to be the most environmentally and economically sustainable method for improving anaerobic digestion processes with olive mill solid waste.

Dynamic modeling and parameter estimation of biomethane production from microalgae co-digestion

This work proposes a dynamic modeling procedure applied to biomethane production from microalgae residual co-digestion. A two-stage anaerobic digestion representation is selected, considering acidogenesis and methanogenesis as main reaction pathways. Based on the experimental database generated in the University of Mons Laboratories, several candidate models, assuming the presence or absence of biomass dynamics, are suggested, and parametric structural and local identifiability studies are performed. An original parameter estimation procedure is applied to a data-set partition used for model direct validation. The remaining experiment data are dedicated to cross-validation. The results point out how these dynamic models may serve as advanced monitoring software tools such as digital twins, even in the presence of incomplete process data.

Comparison of alkali and ionic liquid pretreatment methods on the biochemical methane potential of date palm waste biomass

Date palm waste biomass is a readily accessible agricultural waste biomass that may be used to produce biogas. Because the complex structure of date palm waste biomass prevents the embedded holo-cellulosic sugars from biodegrading, pretreatment is required to increase methane (CH₄) yield. The present investigation aimed to comparatively determine the impact of alkali and ionic liquid pretreatment on the biochemical methane potential (BMP) of different types of date palm waste biomass. The findings revealed that ionic liquid pretreated Palm and Fruit bunch showed the highest BMP (321.67 mL CH₄/g-TS) and substrate conversion efficiency (68.01%), respectively, over other biomass samples. In alkali pretreatment, the highest BMP and substrate conversion efficiency were detected with Palm (309.76 mL CH₄/g-TS) and Spathe (62.09%). The high BMP and substrate conversion efficiency of date palm waste biomass may be harnessed for bioenergy production when this ionic liquid pretreatment technology is used.

Synergetic effects of biochar addition on mesophilic and high total solids anaerobic digestion of chicken manure

High solids anaerobic digestion (AD) of chicken manure (CM) is often challenging due to ammonia-N inhibition and accumulation of volatile fatty acids (VFAs). This study evaluated the effect of adding biochars from different feedstock to ameliorate semi-dry AD of fresh CM during batch fermentation. Experiments were performed in 300 mL at two total solid (TS) levels (12% and 15%) under mesophilic (36 ±1ᵒC) conditions for 55 d, using activated sludge as inoculum. Treatments included: fresh CM (at 12% or 15% TS) mixed separately with rice husks char (RB), wood char (WB) and bamboo char (BB) at biochar dosages of 2.5%, 5% and 10% of TS in the CM, inoculum only and inoculum plus CM without addition of char as the control. Results indicated that addition of biochar reduced the lag phases to 4-5.4 d and AD performances were significantly improved with total volatile solids removal of 53-67% and 62-71%, and cumulative methane of 277-380 mL/gVS (CH₄ content ≈ 51-63%) and 297-438 mL/gVS (CH₄ content ≈ 49-67%) at 12% and 15% TS, respectively. Biochar buffered over acidification and stabilized pH in the range of 6.5-7.8 but mild ammonia inhibition still occurred in all biochar treatments due to the high residual total ammonia-N (4.3 g-5.6 g/L). For all the investigated parameters, WB amended digesters exhibited the best results owing to its high specific surface area, porosity, cationic exchange capacity, and elemental composition which were superior to those of RB and BB. At 10% dosage of all tested biochars, the AD process was more stable and methane content neared optimal of >65% CH₄. Therefore, addition of biochar from lignocellulosic materials at a given threshold dosage could promote semi-dry and dry biogas production from chicken manure and thus add value to this waste which in most cases is improperly managed.

Sustainable microalgal biomass valorization to bioenergy: Key challenges and future perspectives

The global trend is shifting toward circular economy systems. It is a sustainable environmental approach that sustains economic growth from the use of resources while minimizing environmental impacts. The multiple industrial use of microalgal biomass has received great attention due to its high content of essential nutrients and elements. Nevertheless, low biomass productivity, unbalanced carbon to nitrogen (C/N) ratio, resistant cellular constituents, and the high cost of microalgal harvesting represent the major obstacles for valorization of algal biomass. In recent years, microalgae biomass has been a candidate as a potential feedstock for different bioenergy generation processes with simultaneous treating wastewater and CO₂ capture. An overview of the appealing features and needed advancements is urgently essential for microalgae-derived bioenergy generation. The present review provides a timely outlook and evaluation of biomethane production from microalgal biomass and related challenges. Moreover, the biogas recovery potential from microalgal biomass through different pretreatments and synergistic anaerobic co-digestion (AcoD) with other biowastes are evaluated. In addition, the removal of micropollutants and heavy metals by microalgal cells via adsorption and bioaccumulation in their biomass is discussed. Herein, a comprehensive review is presented about a successive high-throughput for anaerobic digestion (AD) of the microalgal biomass in order to achieve for sustainable energy source. Lastly, the valorization of the digestate from AD of microalgae for agricultural reuse is highlighted.

Biogas upgrading to biomethane as a local source of renewable energy to power light marine transport: Profitability analysis for the county of Cornwall

In this work, the use of biomethane produced from local biogas plants is proposed as renewable fuel for light marine transport. A profitability analysis is performed for three real biogas production plants located in Cornwall (United Kingdom), considering a total of 66 different scenarios where critical parameters such as distance from production point to gas grid, subsidies, etcetera, were evaluated. Even though the idea is promising to decarbonize the marine transport sector, under the current conditions, the approach is not profitable. The results show that profitability depends on the size of the biogas plant. The largest biogas plant studied can be profitable if feed-in tariffs subsidies between 36.6 and 45.7 €/MWh are reached, while for the smallest plant, subsidies should range between 65 and 82.7 €/MWh. The tax to be paid per ton of CO₂ emitted by the shipping owner, was also examined given its impact in this green route profitability. Values seven times greater than current taxes are needed to reach profitability, revealing the lack of competitiveness of renewable fuels vs traditional fuels in this application. Subsidies to make up a percentage of the investment are also proposed, revealing that even at 100% of investment subsidized, this green approach is still not profitable. The results highlight the need for further ambitious political actions in the pursuit of sustainable societies.

Promoting bioeconomy routes: From food waste to green biomethane. A profitability analysis based on a real case study in eastern Germany

Profitability studies are needed to establish the potential pathways required for viable biomethane production in the Brandenburg region of Germany. This work study the profitability of a potential biomethane production plant in the eastern German region of Brandenburg, through a specific practical scenario with data collected from a regional biogas plant located in Alteno (Schradenbiogas GmbH & Co. KG). Several parameters with potential economic influence such as distance of the production point to the grid, waste utilization percentage, and investment, were analyzed. The results illustrate a negative overall net present value with the scenario of no governmental investment, even when considering trading the CO₂ obtained throughout the process. Subsidies needed to reach profitability varied with distance from 13.5 €/MWh to 19.3 €/MWh. For a fixed distance of 15 kms, the importance of percentage of waste utilization was examined. Only 100% of waste utilization and 75% of waste utilization would reach profitability under a reasonable subsidies scheme (16.3 and 18.8 €/MWh respectively). Concerning the importance of investment, a subsidized investment of at least 70% is demanded for positive net present values. Besides, the sensitivity analysis remarks the energy consumption of the biogas upgrading stage, the electricity price, and the energy consumption of biogas production as major parameters to be tackled for the successful implementation of biogas upgrading plants. The results here obtained invite to ponder about potential strategies to further improve the economic viability of this kind of renewable projects. In this line, using the CO₂ separated to produce added-value chemicals can be an interesting alternative.

Dry tomb - bioreactor landfilling approach for enhanced biodegradation and biomethane generation from municipal solid waste Co-disposed with sugar mill pressmud

In this study, anaerobic co-landfilling of municipal solid waste (MSW) and sugar mill pressmud (PM) was performed in four different proportions [PM:MSW] viz. 0:1 (control: BR1), 1:3 (BR2), 1:1 (BR3) and 3:1 (BR4). Efficacy assessment of Dry tomb - Bioreactor landfill (DTLF - BRLF) operation was carried out through leachate characterization and biomethane production. Leachate recirculation as a part of bioreactor operation after 194th day onwards showed promising degradation of co-wastes. Moreover, leachate decontamination and methane production were reliant on co-disposal proportions of PM and MSW. Maximum biomethane generation of 46.355L was obtained in landfill lysimeter BR3 followed by BR4 (34.680L), BR2 (24.275L) and BR1 (12.850L). Both logistic function and Gompertz growth models showed efficient fitting (R² > 0.99) for observed methane production. This research could be a baseline study for selective operation of combined dry tomb and bioreactor landfilling at full scale in co-disposal scenarios.

A review on energy and cost effective phase separated pretreatment of biosolids

Extracellular Polymeric Substances (EPS) existent in anaerobic sludge proves to be a barrier for sludge liquefaction and biomass lysis efficiency. Hence EPS deaggregation heightens the surface area for the subsequent pretreatment thereby uplifting the sludge disintegration and biomethanation rate. This review documents the role of EPS and its components which inhibits sludge hydrolysis and also the various phase separated pretreatment methods available with its disintegration mechanism to enhance the biomass lysis and methane production rate. It also illustrates the effects of phase separated pretreatment on the sludge disintegration rate which embodies two phases-floc disruption and cell lysis accompanied by their computation through biomethane potential assay and fermentation analysis comprehensively. Additionally, energy balance study and cost analysis requisite for successful implementation of a proposed phase separated pretreatment on a pilot scale level and their challenges are also reviewed. Overall this paper documents the potency of phase separated pretreatment for full scale approach.

Effects of NaOH, thermal, and combined NaOH-thermal pretreatments on the biomethane yields from the anaerobic digestion of walnut shells

Anaerobic digestion (AD) of walnut shells (WS) results in only a limited biomethane yield because of their high fibre content, which ultimately represents an essentially nonbiodegradable lignocellulosic biomass. In the present study, thermal (i.e. 50-250 °C), alkaline (i.e. 1-5% w/w NaOH) and combined alkaline-thermal (i.e. 4% w/w NaOH + 150 °C thermal) pretreatment methods have been applied to increase the anaerobic biodegradation of WS. The highest biomethane yields of 159.9 ± 6.8 mL CH₄.g VS^-1 and 169.8 ± 6.8 mL CH₄.g VS^-1 were achieved after pretreatment at both 250 °C and with 4% NaOH. After combined NaOH-thermal pretreatments, the AD process showed the largest total VFA concentration (i.e. 1280.1 mg Hac L^-1) but a relatively high lag phase (i.e. 3.90 days) compared to thermal and NaOH pretreatments alone, from which the highest biomethane yield (i.e. 192.4 ± 8.2 mL CH₄.g VS^-1 ) was achieved at the end of the AD process. The highest biomethane yield from the combined NaOH-thermal pretreated WS was corroborated by the corresponding highest SCOD/TCOD ratio (i.e. 0.37 ± 0.02) and the highest lignocellulosic fibre removal (i.e. 41.1 ± 2.7% cellulose, 35.6 ± 1.8% hemicellulose, and 58.7 ± 3.2% lignin). The cumulative biomethane yields were further simulated via a modified Gompertz model. This study provides a promising strategy in the sense that the biomethane yield of WS containing large amounts of lignin can be significantly increased via thermal, NaOH, and combined NaOH-thermal pretreatment methods.

Biogas upgrading, CO2 valorisation and economic revaluation of bioelectrochemical systems through anodic chlorine production in the framework of wastewater treatment plants

Biogas production in wastewater treatment plants (WWTPs) plays a decisive role in the reduction of CO₂ emissions and energy needs in the context of the water-energy nexus. The biogas obtained from sewage sludge digestion can be converted into biomethane by the use of biogas upgrading technologies. In this regard, an innovative water scrubbing based technology, known as ABAD Bioenergy® is presented and considered in this work. The effluents resulting from this system consist of biomethane and treated wastewater with a high CO₂ concentration. Therefore, the study explores the feasibility of using this CO₂-containing effluent in the cathode of a bioelectrochemical system (BES) for the transformation of CO₂ into methane. Techno-economic assessment of the process is presented, including the valorisation of anode reactions through the production of chlorine compounds. Finally, the potential impacts of applying this technology in a WWTP operated by FCC Aqualia are (i) increasing biomethane production by 17.4%, (ii) decreasing CO₂ content by 42.8% and (iii) producing over 60 ppm of chlorine compounds to disinfect all the treated wastewater of the plant.

A novel strategy for efficient anaerobic co-digestion based on the pretreatment of corn stover with fresh vinegar residue

A novel method was advanced for efficient anaerobic co-digestion by using fresh vinegar residue (FVR) as acidifier for pretreating corn stover (CS). FVR acted as one substrate as well as an acidifier by the acids contained in FVR. It was found that the organic acids in FVR could efficiently enhance the hydrolysis of lignocellulose in CS. The biomethane production from co-digestion of FVR and CS pretreated reached 140.48 L/kg VS, which was 35.7% higher than that of unpretreated mixture substrates. The highest biomethane production was obtained when pretreatment was conducted at 150 °C. The increase of biomethane production was contributed to the improved hydrolysis of CS due to the acidic pretreatment. Pretreatment and co-digestion could improve the asynchronism and generate synergistic effect. The study provides one novel method for efficient biomethane conversion from FVR and CS.

Optimizing key factors for biomethane production from KOH-pretreated switchgrass by response surface methodology

Anaerobic digestion (AD) is one of the best technologies for producing methane from biomass wastes with limited environmental impacts. Most AD plants need a continuous and stable supply of feedstock for their sustained operation for which lignocellulosic biomass can be effectively utilized. Switchgrass (SG), also known as Panicum virgatum, is a tall-growing grass which exists throughout the year in areas with warm climate and has the potential to produce biomethane. The present work investigated anaerobic digestion performance of SG while focusing on enhancing the methane yield by employing central composite design of response surface methodology (RSM). The aim of this research was to find out the best level of factors including feed-to-inoculum (F/I) ratio, organic loading (OL), and pH for optimizing the desired output of biomethane production from 3% KOH-pretreated SG. Results revealed that the highest value of experimental methane yield was 288.4 mL/gVS at the optimal F/I ratio, pH, and OL of 1, 6.96, and 24 gVS/L, respectively. Moreover, 3% KOH pretreatment improved the biodegradability of SG significantly from 14.23 to 85.53%. This study forms the basis for future application of SG for enhanced methane production.

Enhancing biomethanation from dairy waste activated biomass using a novel EGTA mediated microwave disintegration

A novel approach to explore the impact of calcium specific chelant - Ethylene glycol tetra acetic acid (EGTA) on deflocculation followed by biomass disintegration using microwave (MW) was investigated. In the first phase of the study, the EGTA dosage of 0.012 g/g suspended solids (SS) was found to be optimal for disassociating the biomass. Subsequent disintegration of biomass in microwave (EGTA-MW) yielded a biomass lysis and solids reduction of about 39.7% and 30.5%. EGTA-MW disintegration reduces the amount of specific energy required to disintegrate the biomass from 18,900 kJ/kg TS to 13,500 kJ/kg TS, when compared to control. The impact of EGTA-MW disintegration on anaerobic digestion was also evident from its methane yield (235.3 mL/g VS) which was 36.2% higher than control. An economic assessment of this study provides a net profit of 8.48 €/ton in EGTA-MW and highly endorsed for biomass disintegration.

Dispersion induced ozone pretreatment of waste activated biosolids: Arriving biomethanation modelling parameters, energetic and cost assessment

In this study, the phase separated effect of dispersion induced ozone pretreatment (DOP) was investigated. Solid reduction, biomass lysis and biomethane production were used as essential parameters to assess the potential of DOP over ozone pretreatment (OP). A higher suspended solid reduction of about 25.2% was achieved in DOP than OP 18%. The ozone dosage of 0.014gO₃/g SS supported a maximal biomass lysis of about 32.8% when the biosolids were subjected to prior dispersion at 30s and 3000rpm. However, the same ozone dosage without phase separation achieved 9.6% biomass lysis. The second exponential model results of the biomethane assay showed that DOP enhanced the accessibility of disintegrated biosolids for methane production and induced about 1150mL/g VS of methane production. The energy analysis reveals that DOP provides significant amount of positive net energy (152.65kWh/ton) when compared to OP (-12.42kWh/ton).

Early assessment of a rapid alternative method for the estimation of the biomethane potential of sewage sludge

This short communication briefly presents a rapid method using a fluorescent redox indicator, similar to resazurin, in order to estimate the biodegradability of sewage sludge during anaerobic digestion (AD). The biodegradability and by extension the Biochemical Methane Potential (BMP) of nineteen municipal sludge samples (primary, biological and tertiary) were investigated and estimated in only 48 h. Results showed the relevance to follow the metabolic activity of anaerobic sludge by the kinetic of probe reduction. The extended lag phase of inoculum indicated an impact of pre-treatments on enzyme activity. The comparison with Automatic Methane Potential Test System II (AMPTS) confirmed the estimated values of BMP according to an uncertainty limit of 25%. These first results highlight the interest of this rapid assay as a preliminary tool of the biodegradability of sewage sludge in anaerobic digestion.