Reutilization of silicon- and aluminum- containing wastes in the perspective of the preparation of SiO2-Al2O3 based porous materials for adsorbents and catalysts

Ashes from challenging fuels in the circular economy

In line with the objectives of the circular economy, the conversion of waste streams to useful and valuable side streams is a central goal. Ash represents one of the main industrial side-products, and using ashes in other than the present landfilling applications is, therefore, a high priority. This paper reviews the properties and utilization of ashes of different biomass power plants and waste incinerations, with a focus on the past decade. Possibilities for ash utilization are of uttermost importance in terms of circular economy and disposal of landfills. However, considering its applicability, ash originating from the heat treatment of chemically complex fuels, such as biomass and waste poses several challenges such as high heavy metal content and the presence of toxic and/or corrosive species. Furthermore, the physical properties of the ash might limit its usability. Nevertheless, numerous studies addressing the utilization possibilities of challenging ash in various applications have been carried out over the past decade. This review, with over 300 references, surveys the field of research, focusing on the utilization of biomass and municipal solid waste (MSW) ashes. Also, metal and phosphorus recovery from different ashes is addressed. It can be concluded that the key beneficial properties of the ash types addressed in this review are based on their i) alkaline nature suitable for neutralization reactions, ii) high adsorption capabilities to be used in CO2 capture and waste treatment, and iii) large surface area and appropriate chemical composition for the catalyst industry. Especially, ashes rich in Al2O3 and SiO2 have proven to be promising alternative catalysts in various industrial processes and as precursors for synthetic zeolites.

Analysis of Factors Affecting the Preparation of Mullite Whiskers from Silica-Rich Slag and Application Studies

This paper presents an in-depth comparative study of the effects of different molten salt systems, catalyst additions, preparation temperatures, temperature rise rates, and holding times on the properties of mullite whiskers during their preparation process, as well as exploring the enhancement of the toughening effect of mullite whiskers on ceramics. The morphology, crystal structure, and composition of the whiskers were analyzed via SEM, XRD, TG, strength tests, etc. The results show that the best-performing mullite whisker was prepared with an aluminum sulfate molten salt system, with the addition of aluminum fluoride catalyst at 4%, a temperature increase rate of 5 °C, a temperature increase up to 850 °C, and a holding time of 5 h, and its aspect ratio reached 20.64. By adding different contents of mullite whiskers and comparing the toughness strengths and wear rates of the silicon carbide ceramics, it was found that the toughness strength of the ceramics was improved by more than 16.5% and the wear rate was lower than 0.4% when the addition of mullite whisker was more than 3%.

Silicon recovery from diamond wire saw silicon powder waste with hydrochloric acid pretreatment: An investigation of Al dissolution behavior

Silicon recovery from diamond wire saw silicon powder (DWSSP) waste is of great significance for increasing production profits and alleviating hazardous effects on the ecological environment. The purity of recovered silicon powder is determined by the purification efficiency during acid leaching pretreatment. Because the metallic impurities present in DWSSP are mostly physically mixed rather than chemically bound, the reaction rate is very fast in the initial stage of acid leaching, whereas it is difficult to dissolve the retained impurities in the later stage with the depletion of metal fragments adhered on the surface of the silicon matrix. Many prior studies have failed to consider the retained metallic impurities that reside in the inner silicon particle surfaces. Therefore, this study investigates the dissolution behavior of retained impurities via the dissolution of Al in HCl solution as an example. Thermodynamic results indicate that the Al dissolution process is dominated by entropic changes (ΔS⁰), rather than enthalpic changes (ΔH⁰). Furthermore, the dissolution behavior of Al is in accordance with the diffusion-controlled step in the Avrami mode, and the kinetic parameters were found to be A=5.85×10⁷, E_a=49.27kJ·mol^-1, and m<1. The determined dissolution behavior provides a clear understanding of the removal of retained metallic impurities from DWSSP via an acid leaching pretreatment. This study provides enlightenment for the further purification of silicon recovered from DWSSP waste.

Advanced characterization of IGCC slag by automated SEM-EDS analysis

Integrated gasification combined cycle (IGCC) is a highly efficient method for producing electricity but discharges a byproduct in the form of a glassy slag, similar to other electricity generation operations. Several technologies for recycling IGCC slag have been developed thus far, although the results obtained are not promising or universally applicable. We quantitatively characterized an IGCC slag by using various testing methods, including an automated scanning electron microscopy-energy dispersive spectrometry (SEM-EDS) system, to recognize its potential for recycling. The IGCC slag did not contain free CaO, and the absence of free lime would address a concern of volumetric expansion during hydration. Automated SEM-EDS analysis revealed that approximately 98% of the IGCC slag particles consisted of calcium-rich aluminosilicate materials. Obvious differences in the concentrations of Si, Al, and Ca between the amorphous phases and the average chemical bulk were recognized. The chemical composition of the amorphous Si-Al-Ca phases was similar to that of Class C fly ash, while the average bulk composition of the IGCC slag was in between that of Class C and Class F fly ashes. Considering this discrepancy, understanding the dissolution mechanism of the reactive amorphous fraction as well as an exact assessment of the reaction products based on the role of Ca in alkali-activated materials provides a new approach for the valorization of IGCC slag.

An overview on alumina-silica-based aerogels

Silica aerogels are remarkable materials with excellent physicochemical properties, such as high porosity and surface area, along with low density and thermal conductivity. In addition to their outstanding properties, these materials are quite interesting due to the possibility to change their chemistry according to intended applications. However, they also show some disadvantages, like low mechanical strength and poor dimensional stability under high temperatures (above 600 °C). Although these aerogels are frequently used as thermal insulators, for high temperature environments some of their properties need to be improved. The mixing with other ceramic thermally resistant phases is a viable approach. Thus, this work presents an overview on alumina-silica-based aerogels, describing their synthesis, processing and properties. The improvement on their properties will be discussed as a function of the amount of refractory phase (alumina) in the silica matrix. The introduction of the alumina phase makes them stable until 1200-1400 °C, maintaining low values of thermal conductivity at very high temperature (below 81 mW m^-1 K^-1). Finally, a brief survey on the most promising applications of these materials is presented, with several examples. In catalysis, alumina-silica aerogels have shown equivalent performance when compared to reference catalysts. In the field of thermal insulation, these materials show great potential, especially in high temperatures environments, due to their thermal dimensional stability and inherent low thermal conductivity. As adsorbents, higher stability and adsorption capacity were obtained with the incorporation of the alumina phase in silica aerogels, and these materials can be reused for repeated adsorption/desorption cycles. Indeed, a significant improvement of the aerogel performance by the synergetic effect of combining silica and alumina phases is usually obtained, supporting the expectation of the extension of their fields of application.

Nanomaterials with Tailored Magnetic Properties as Adsorbents of Organic Pollutants from Wastewaters

Water quality has become one of the most critical issue of concern worldwide. The main challenge of the scientific community is to develop innovative and sustainable water treatment technologies with high efficiencies and low production costs. In recent years, the use of nanomaterials with magnetic properties used as adsorbents in the water decontamination process has received considerable attention since they can be easily separated and reused. This review focuses on the state-of-art of magnetic core–shell nanoparticles and nanocomposites developed for the adsorption of organic pollutants from water. Special attention is paid to magnetic nanoadsorbents based on silica, clay composites, carbonaceous materials, polymers and wastes. Furthermore, we compare different synthesis approaches and adsorption performance of every nanomaterials. The data gathered in this review will provide information for the further development of new efficient water treatment technologies.