Characterization of MSWI fly ashes along the flue gas cooling path and implications on heavy metal recovery through acid leaching

Ashes from challenging fuels in the circular economy

In line with the objectives of the circular economy, the conversion of waste streams to useful and valuable side streams is a central goal. Ash represents one of the main industrial side-products, and using ashes in other than the present landfilling applications is, therefore, a high priority. This paper reviews the properties and utilization of ashes of different biomass power plants and waste incinerations, with a focus on the past decade. Possibilities for ash utilization are of uttermost importance in terms of circular economy and disposal of landfills. However, considering its applicability, ash originating from the heat treatment of chemically complex fuels, such as biomass and waste poses several challenges such as high heavy metal content and the presence of toxic and/or corrosive species. Furthermore, the physical properties of the ash might limit its usability. Nevertheless, numerous studies addressing the utilization possibilities of challenging ash in various applications have been carried out over the past decade. This review, with over 300 references, surveys the field of research, focusing on the utilization of biomass and municipal solid waste (MSW) ashes. Also, metal and phosphorus recovery from different ashes is addressed. It can be concluded that the key beneficial properties of the ash types addressed in this review are based on their i) alkaline nature suitable for neutralization reactions, ii) high adsorption capabilities to be used in CO2 capture and waste treatment, and iii) large surface area and appropriate chemical composition for the catalyst industry. Especially, ashes rich in Al2O3 and SiO2 have proven to be promising alternative catalysts in various industrial processes and as precursors for synthetic zeolites.

Risk assessment for the long-term stability of fly ash-based cementitious material containing arsenic: Dynamic and semidynamic leaching

Fly ash from municipal solid waste incineration (MSWIFA) contains leachable heavy metals (HMs), and the environmental risk of contained HMs is an important concern for its safe treatment and disposal. This paper presents a dynamic leaching test of fly ash-based cementitious materials containing arsenic (FCAC) in three particle sizes based on an innovative simulation of two acid rainfall conditions to investigate the long-term stability of FCAC under acid rain conditions. As well as semi-dynamic leaching test by simulating FCAC in three scenarios. Furthermore, the long-term stability risk of FCAC is evaluated using a sequential extraction procedure (SEP) and the potential risk assessment index. Results showed that the Al3+ in the FCAC dissolved and reacted with the OH- in solution to form Al(OH)3 colloids as the leaching time increased. Moreover, the oxidation of sulfide minerals in the slag produced oxidants, such as H2SO4 and Fe2(SO4)3, which further aggravated the oxidative dissolution of sulfides, thereby resulting in an overall decreasing pH value of the leachate. In addition, due to the varying particle sizes of the FCAC, surface area size, and adsorption site changes, the arsenic leaching process showed three stages of leaching characteristics, namely, initial, rapid, and slow release, with a maximum leaching concentration of 2.42 mg/L, the cumulative release of 133.78 mg/kg, and the cumulative release rate of 2.32%. The SEP test revealed that the reduced state of HMs in the raw slag was lowered substantially, and the acid extractable state and residual state of HMs were increased, which was conducive to lessening the risk of FCAC. Overall, the geological polymerization reaction of MSWIFA is a viable and promising solution to stabilize mining and industrial wastes and repurpose the wastes into construction materials.

Technological solutions to landfill management: Towards recovery of biomethane and carbon neutrality

Inadequate landfill management poses risks to the environment and human health, necessitating action. Poorly designed and operated landfills release harmful gases, contaminate water, and deplete resources. Aligning landfill management with the Sustainable Development Goals (SDGs) reveals its crucial role in achieving various targets. Urgent transformation of landfill practices is necessary to address challenges like climate change, carbon neutrality, food security, and resource recovery. The scientific community recognizes landfill management's impact on climate change, evidenced by in over 191 published articles (1998-2023). This article presents emerging solutions for sustainable landfill management, including physico-chemical, oxidation, and biological treatments. Each technology is evaluated for practical applications. The article emphasizes landfill management's global significance in pursuing carbon neutrality, prioritizing resource recovery over end-of-pipe treatments. It is important to note that minimizing water, chemical, and energy inputs in nutrient recovery is crucial for achieving carbon neutrality by 2050. Water reuse, energy recovery, and material selection during manufacturing are vital. The potential of water technologies for recovering macro-nutrients from landfill leachate is explored, considering feasibility factors. Integrated waste management approaches, such as recycling and composting, reduce waste and minimize environmental impact. It is conclusively evident that the water technologies not only facilitate the purification of leachate but also enable the recovery of valuable substances such as ammonium, heavy metals, nutrients, and salts. This recovery process holds economic benefits, while the conversion of CH4 and hydrogen into bioenergy and power generation through microbial fuel cells further enhances its potential. Future research should focus on sustainable and cost-effective treatment technologies for landfill leachate. Improving landfill management can mitigate the adverse environmental and health effects of inadequate waste disposal.

Thermodynamic model of MSWI flue gas cooling path: Effect of flue gas composition on heavy metal binding forms

In the context of circular economy and heavy metal (HM) recovery from municipal solid waste incineration (MSWI) fly ash (FA), detailed knowledge of HM binding forms is required for achieving higher extraction rates. The FA mineralogy is still poorly understood due to its low grain size and low metal concentration. To investigate the HM binding forms, a sophisticated thermodynamic reactive transport model was developed to simulate ash-forming processes. The stability of different binding forms was investigated at different flue gas conditions (varying ratios of HCl, SO2, O2) by simulating the gas cooling path in closed system and dynamic open system, where the gas composition is changing upon cooling due to precipitation of solids. The simulations predict that at flue gas conditions of molar ratio S/Cl < 1, Cu and Zn precipitate as oxides (and Zn silicates) at approximately 650°C. At temperatures <300°C, Zn, Cu, Pb and Cd are predicted to precipitate as easily soluble chlorides. In flue gas with molar ratio S/Cl > 1, the HM precipitate as less soluble sulphates. The results indicate that the less soluble HM fraction in the electrostatic precipitator ash represent oxides and silicates that formed in the boiler section but were transported to the electrostatic precipitator. The model provides insight into the physical-chemical processes controlling the metal accumulation in the flue gas and FA during the cooling of the flue gas. The obtained data serve as valuable basis for improving metal recovery from MSWI FA.

Leaching of Cr, Cu, Ni, and Zn from different solid wastes: Effects of adding adsorbents and using different leaching solutions

The leaching of potentially toxic elements from different industrial solid wastes (ISWs) must be understood to manage the environmental concerns they pose. The objective of this research was to investigate the effect of clay mineral (bentonite) and nanoparticle (MgO) on potentially toxic elements (Cr, Cu, Ni, Zn) leaching in some ISWs, when they leached with different leaching solutions. The highest amount of Zn and Ni was leached from ceramic factory waste (CFW) and stone cutting wastes (SCW), respectively, while the highest amount of Cr was leached from leather factory waste (LFW). In ISWs, the leaching percentage of Cu, Ni, and Zn were up to 11.2%, whereas the greatest leaching percentage of Cr was 26.7% of the total content. The addition of bentonite and MgO decreased potentially toxic element leaching. The results of effluents speciation of SFW indicated that at the beginning of leaching with CaCl2, nitric acid, and citric acid, 75.1%, 84.1%, and 39.6% of Cr were in different forms of Cr (III), respectively, while at the end of leaching the percentage of Cr (III) species were decreased and Cr (VI) species were increased to 83.6%, 88.4%, and 93.4%, respectively. The addition of bentonite and especially MgO to the ISWs reduced the leaching of potentially toxic elements as well as reduced the percentage of Cr (VI) in the effluents of SFW. The findings suggested that bentonite has the potential to be a low-cost and environmentally acceptable adsorbent for minimizing the leaching of Cr and other potentially toxic elements from ISWs.