Functionalized multiscale visual models to unravel flow and transport physics in porous structures

Visualization of Multiphase Reactive Flow and Mass Transfer in Functionalized Microfluidic Porous Media

Multiphase reactive flow in porous media is an important research topic in many natural and industrial processes. In the present work, photolithography is adopted to fabricate multicomponent mineral porous media in a microchannel, microfluidics experiments are conducted to capture the multiphase reactive flow, methyl violet 2B is employed to visualize the real-time concentration field of the acid solution and a sophisticated image processing method is developed to obtain the quantitative results of the distribution of different phases. With the advanced methods, experiments are conducted with different acid concentration and inlet velocity in different porous structures with different phenomena captured. Under a low acid concentration, the reaction will be single phase. In the gaseous cases with higher acid concentration, preferential flow paths with faster flow and reaction are formed by the multiphase hydrodynamic instabilities. In the experiments with different inlet velocities, it is observed that a higher inlet velocity will lead to a faster reaction but less gas bubbles generated. In contrast, more gas bubbles would be generated and block the flow and reaction under a lower inlet velocity. Finally, in heterogeneous structures, fractures or cavities would significantly redirect the flow and promote the formation of preferential flow path nearby.

Visualization and Analysis of Mapping Knowledge Domain of Fluid Flow Related to Microfluidic Chip

Microfluidic chips are important tools to study the microscopic flow of fluid. To better understand the research clues and development trends related to microfluidic chips, a bibliometric analysis of microfluidic chips was conducted based on 1115 paper records retrieved from the Web of Science Core Collection database. CiteSpace and VOSviewer software were used to analyze the distribution of annual paper quantity, country/region distribution, subject distribution, institution distribution, major source journals distribution, highly cited papers, coauthor cooperation relationship, research knowledge domain, research focuses, and research frontiers, and a knowledge domain map was drawn. The results show that the number of papers published on microfluidic chips increased from 2010 to 2023, among which China, the United States, Iran, Canada, and Japan were the most active countries in this field. The United States was the most influential country. Nanoscience, energy, and chemical industry and multidisciplinary materials science were the main fields of microfluidic chip research. Lab on a Chip, Microfluidics and Nanofluidics, and Journal of Petroleum Science and Engineering were the main sources of papers published. The fabrication of chips, as well as their applications in porous media flow and multiphase flow, is the main knowledge domain of microfluidic chips. Micromodeling, fluid displacement, wettability, and multiphase flow are the research focuses in this field currently. The research frontiers in this field are enhanced oil recovery, interfacial tension, and stability.

Dissolution-After-Precipitation (DAP): a simple microfluidic approach for studying carbonate rock dissolution and multiphase reactive transport mechanisms

We propose a simple microfluidic approach: Dissolution-After-Precipitation (DAP), to investigate regimes of carbonate rock dissolution and multiphase reactive transport. In this method, a carbonate porous medium is created in a glass microchannel via calcium carbonate precipitation, after which an acid is injected into the channel to dissolve the precipitated porous medium. Utilizing the DAP method, for the first time we realized all five classical single-phase carbonate rock dissolution regimes (uniform, compact, conical, wormhole, ramified wormholes) in a microfluidic chip. The results are validated against the established theoretical dissolution diagram, which shows good agreement. Detailed analysis of these single-phase dissolutions suggests that the heterogeneity of the porous medium may significantly impact how the dissolution patterns evolve over time. Furthermore, DAP is utilized to investigate multiphase dissolution. As examples we tested the cases of an oleic phase (tetradecane) and a gaseous phase (CO₂). Results show that the presence of a nonaqueous phase in pore spaces induces the formation of wormholes despite weak advection, and these wormholes ultimately become pathways for nonaqueous phase transport. However, the transport of tetradecane in the wormhole is very slow, causing acid breakthrough into neighboring regions. This mechanism enhances lateral connectivity between wormholes and may lead to a wormhole network. In contrast, CO₂ moves rapidly and continuously seeks to enter a widening wormhole from a narrower wormhole or the porous regions, generating phenomena such as ganglia redistribution and counterflow (flow of gas opposite to acid flow). Extensive independent experiments are conducted to verify the reproducibility of the observed phenomena/mechanisms and further analyze them. Real-time monitoring of fluid pressure drop during dissolution is implemented to complement microscopy image analysis. Our method can be implemented repeatedly on the same chip, which offers a convenient and inexpensive option to study pore-scale reactive transport mechanisms.

The transport and retention of CQDs-doped TiO2 in packed columns and 3D printed micromodels

CQDs-doped TiO₂ (C-TiO₂) has drawn increased attention in recent because of its excellent catalytic performance. Understanding the transport of C-TiO₂ in porous media is necessary for evaluating the environmental process of this new nanomaterial. Column experiments were used in this study to investigate ionic strength (IS), dissolved organic matter (DOM) and sand grain size on the transport of C-TiO₂. The mobility of C-TiO₂ was inhibited by the increased IS and decreased sand grain size, but was promoted by the increased DOM concentration. The promotion efficiency of DOM ranked as humic acid (HA) > alginate (Alg) > bovine serum albumin (BSA), which was in the same order as their ability to change surface charges. The micromodels of pore network were prepared via 3D printing to further reveal the deposition mechanisms and spatial/temporal distribution of C-TiO₂ in porous space. C-TiO₂ mainly attached to the upstream region of collectors because of interception. The collector ripening was observed after long-time deposition. The existence of DOM caused visible decrease of C-TiO₂ deposition in the pore network. HA caused the most remarkable reduce of deposition in the three types of DOM, which was consistent with the column experiment results. This research is helpful to predict the transport of C-TiO₂ in natural porous media.

Hydro-Damage Properties of Red-Bed Mudstone Failures Induced by Nonlinear Seepage and Diffusion Effect

Nonlinear catastrophes caused by geological fluids are a fundamental issue in rock mechanics and the geoengineering hazard field. For the consideration of hydrodynamic force on red-bed mudstone softening damage, X-ray visualization tests on the fissure flow in mudstone block failure under hydrodynamic force was performed in this study based on block scale, and the physical phenomena of fissure seepage and nonlinear diffusion were further explored. A new method for evaluating the hydro-damage degrees of rocks using an X-ray image analysis was proposed, and the quantitative relation of diffusion coefficients of hydro-damage and seepage was established. The research results revealed that the hydrodynamic force promoted the fluid-filled fissure behavior in mudstone specimen failure. Furthermore, the seepage and diffusion phenomena of fluid in rocks during failures were indicated using X-ray imaging. A dual mechanical behavior was presented in the nonlinear seepage and abnormal diffusion of a red mudstone geological body under hydrodynamic conditions. The damaged degree of mudstone was aggravated by the effect of hydrodynamic force, and the initial seepage–diffusion coefficient with respect to lower hydro-damage was larger than the final seepage–diffusion coefficient with respect to higher hydro-damage of rocks with a decreasing nonlinear trend.

Microfluidics as an Emerging Platform for Exploring Soil Environmental Processes: A Critical Review

Investigating environmental processes, especially those occurring in soils, calls for innovative and multidisciplinary technologies that can provide insights at the microscale. The heterogeneity, opacity, and dynamics make the soil a "black box" where interactions and processes are elusive. Recently, microfluidics has emerged as a powerful research platform and experimental tool which can create artificial soil micromodels, enabling exploring soil processes on a chip. Micro/nanofabricated microfluidic devices can mimic some of the key features of soil with highly controlled physical and chemical microenvironments at the scale of pores, aggregates, and microbes. The combination of various techniques makes microfluidics an integrated approach for observation, reaction, analysis, and characterization. In this review, we systematically summarize the emerging applications of microfluidic soil platforms, from investigating soil interfacial processes and soil microbial processes to soil analysis and high-throughput screening. We highlight how innovative microfluidic devices are used to provide new insights into soil processes, mechanisms, and effects at the microscale, which contribute to an integrated interrogation of the soil systems across different scales. Critical discussions of the practical limitations of microfluidic soil platforms and perspectives of future research directions are summarized. We envisage that microfluidics will represent the technological advances toward microscopic, controllable, and in situ soil research.

Visual Filling Model Experiment Study on the Enhanced Oil Recovery Mechanism of Novel Polymer Viscosity Reducer Flooding in Heavy Oil Reservoirs

Chemical flooding is an effective method to enhance heavy oil recovery, and the viscosity reducer is often injected into the formation as the main reagent of chemical flooding. In the paper, a novel polymer viscosity reducer (FMP) was used to inject into a visual filling model, which can simulate the reservoir. The mechanism of enhancing heavy oil recovery by FMP is studied by macroscopic and microscopic analysis methods. The model can obtain macroscopic images and production data, including pressure, water cut, and oil recovery. The model can observe some microscopic processes, which can analyze the mechanism of enhanced oil recovery. Five processes of emulsifying viscosity reduction are summarized by using microscopic images: membrane oil removal, gradual emulsification, flocculation into droplet groups, active dispersion, and agglomeration into droplets. The FMP molecules can affect the interfacial properties of oil, water, and rock to enhance the wishing oil efficiency. Moreover, the decrease in the stability of the oil-water interface leads to flocculation into droplet groups and agglomeration into droplets occurring at the throat of the strong seepage zone, which increases the sweep coefficient from 0.56 to 0.90. The oil recovery has increased from 18 to 34%, which indicates that the FMP flooding obviously enhances the effect of heavy oil reservoir development.