High efficiency in-situ biogas upgrading in a bioelectrochemical system with low energy input

Anaerobic digestion integrated with microbial electrolysis cell to enhance biogas production and upgrading in situ

Anaerobic digestion (AD) is an effective and applicable technology for treating organic wastes to recover bioenergy, but it is limited by various drawbacks, such as long start-up time for establishing a stable process, the toxicity of accumulated volatile fatty acids and ammonia nitrogen to methanogens resulting in extremely low biogas productivities, and a large amount of impurities in biogas for upgrading thereafter with high cost. Microbial electrolysis cell (MEC) is a device developed for electrosynthesis from organic wastes by electroactive microorganisms, but MEC alone is not practical for production at large scales. When AD is integrated with MEC, not only can biogas production be enhanced substantially, but also upgrading of the biogas product performed in situ. In this critical review, the state-of-the-art progress in developing AD-MEC systems is commented, and fundamentals underlying methanogenesis and bioelectrochemical reactions, technological innovations with electrode materials and configurations, designs and applications of AD-MEC systems, and strategies for their enhancement, such as driving the MEC device by electricity that is generated by burning the biogas to improve their energy efficiencies, are specifically addressed. Moreover, perspectives and challenges for the scale up of AD-MEC systems are highlighted for in-depth studies in the future to further improve their performance.

Comparison of anaerobic digestion of starch- and petro-based bioplastic under hydrogen-rich conditions

To identify an economically viable waste management system for bioplastics, thermoplastic starch (TPS) and poly(butylene adipate-co-terephthalate) (PBAT) were anaerobically digested under hydrogen (H2)/carbon dioxide (CO2) and nitrogen (N2) gas-purged conditions to compare methane (CH4) production and biodegradation. Regardless of the type of bioplastics, CH4 production was consistently higher with H2/CO2 than with N2. The highest amount of CH4 was produced at 307.74 mL CH4/g volatile solids when TPS digested with H2/CO2. A stepwise increased in CH4 yield was observed, with a nominal initial increment followed by accelerated methanogenesis conversion as H2 was depleted. This may be attributed to a substantial shift in the microbial structure from hydrogenotrophic methanogen (Methanobacteriales and Methanomicrobiales) to heterotrophs (Spirochaetia). In contrast, no significant change was observed with PBAT, regardless of the type of purged gas. TPS was broken down into numerous derivatives, including volatile fatty acids. TPS produced more byproducts with H2/CO2 (i.e., 430) than with N2 (i.e., 320). In contrast, differential scanning calorimetry analysis on PBAT revealed an increase in crystallinity from 10.20 % to 12.31 % and 11.36 % in the H2/CO2- and N2-purged conditions, respectively, after 65 days of testing. PBAT surface modifications were characterized via Fourier transform infrared spectroscopy and scanning electron microscopy. The results suggest that the addition of H2/CO2 can enhance the CH4 yield and increase the breakdown rate of TPS more than that of PBAT. This study provides novel insights into the CH4 production potential of two bioplastics with different biodegradabilities in H2/CO2-mediated anaerobic digestion systems.

Electrochemical promotion of organic waste fermentation: Research advances and prospects

The current methods of treating organic waste suffer from limited resource usage and low product value. Research and development of value-added products emerges as an unavoidable trend for future growth. Electro-fermentation (EF) is a technique employed to stimulate cell proliferation, expedite microbial metabolism, and enhance the production of value-added products by administering minute voltages or currents in the fermentation system. This method represents a novel research direction lying at the crossroads of electrochemistry and biology. This article documents the current progress of EF for a range of value-added products, including gaseous fuels, organic acids, and other organics. It also presents novel value-added products, such as 1,3-propanediol, 3-hydroxypropionic acid, succinic acid, acrylic acid, and lysine. The latest research trends suggest a focus on EF for cogeneration of value-added products, studying microbial community structure and electroactive bacteria, exploring electron transfer mechanisms in EF systems, developing effective methods for nutrient recovery of nitrogen and phosphorus, optimizing EF conditions, and utilizing biosensors and artificial neural networks in this area. In this paper, an analysis is conducted on the challenges that currently exist regarding the selection of conductive materials, optimization of electrode materials, and development of bioelectrochemical system (BES) coupling processes in EF systems. The aim is to provide a reference for the development of more efficient, advanced, and value-added EF technologies. Overall, this paper aims to provide references and ideas for the development of more efficient and advanced EF technology.

Effect of different hydrogen evolution rates at cathode on bioelectrochemical reduction of CO2 to acetate

Microbial electrosynthesis (MES) offers a promising approach for converting CO2 into valuable chemicals such as acetate. However, the relative low conversion rate severely limits its practical application. This study investigated the impact of different hydrogen evolution rates on the conversion rate of CO2 to acetate in the MES system. Three potentials (-0.8 V, -0.9 V and -1.0 V) corresponding to various hydrogen evolution rates were set and analyzed, revealing an optimal hydrogen evolution rate, yielding a maximum acetate formation rate of 1410.9 mg/L and 73.5 % coulomb efficiency. The electrochemical findings revealed that an optimal hydrogen evolution rate facilitated the formation of an electroactive biofilm. The microbial community of the cathode biofilm highlighted key genera, including Clostridium and Acetobacterium, which played essential roles in electrosynthesis within the MES system. Notably, a low hydrogen evolution rate failed to provide sufficient energy for the electrochemical reduction of CO2 to acetate, while a high rate led to cathode alkalinization, impeding the reaction and causing significant energy wastage. Therefore, maintaining an appropriate hydrogen evolution rate is crucial for the development of mature electroactive biofilms and achieving optimal performance in the MES system.

Insights into the Electron Transfer Behaviors of a Biocathode Regulated by Cathode Potentials in Microbial Electrosynthesis Cells for Biogas Upgrading

Bioelectrochemical-based biogas upgrading is a promising technology for the storage of renewable energy and reduction of the global greenhouse gas emissions. Understanding the electron transfer behavior between the electrodes and biofilm is crucial for the development of this technology. Herein, the electron transfer pathway of the biofilm and its catalytic capability that responded to the cathode potential during the electromethanogenesis process were investigated. The result suggested that the dominant electron transfer pathway shifted from a direct (DET) to indirect (IDET) way when decreasing the cathode potential from -0.8 V (Bio-0.8 V) to -1.0 V (Bio-1.0 V) referred to Ag/AgCl. More IDET-related redox substances and high content of hydrogenotrophic methanogens (91.9%) were observed at Bio-1.0 V, while more DET-related redox substances and methanogens (82.3%) were detected at Bio-0.8 V. H₂, as an important electron mediator, contributed to the electromethanogenesis up to 72.9% of total CH₄ yield at Bio-1.0 V but only ∼17.3% at Bio-0.8 V. Much higher biogas upgrading performance in terms of CH₄ production rate, final CH₄ content, and carbon conversion rate was obtained with Bio-1.0 V. This study provides insight into the electron transfer pathway in the mixed culture constructed biofilm for biogas upgrading.

Realizable wastewater treatment process for carbon neutrality and energy sustainability: A review

Despite a quick shift of global goals toward carbon-neutral infrastructure, activated sludge based conventional systems inhibit the Green New Deal. Here, a municipal wastewater treatment plant (MWWTP) for carbon neutrality and energy sustainability is suggested and discussed based on realizable technical aspects. Organics have been recovered using variously enhanced primary treatment techniques, thereby reducing oxygen demand for the oxidation of organics and maximizing biogas production in biological processes. Meanwhile, ammonium in organic-separated wastewater is bio-electrochemically oxidized to N₂ and reduced to H₂ under completely anaerobic conditions, resulting in the minimization of energy requirements and waste sludge production, which are the main problems in activated sludge based conventional processes. The anaerobic digestion process converts concentrated primary sludge to biomethane, and H₂ gas recovered from nitrogen upgrades the biomethane quality by reducing carbon dioxide in biogas. Based on these results, MWWTPs can be simplified and improved with high process and energy efficiencies.

A data-driven approach for understanding the structure dependence of redox activity in humic substances

Humic substances (HS) can facilitate electron transfer during biogeochemical processes due to their redox properties, but the structure-redox activity relationships are still difficult to describe and poorly understood. Herein, the linear (Partial Least Squares regressions; PLS) and nonlinear (artificial neural network; ANN) models were applied to monitor the structure dependence of HS redox activities in terms of electron accepting (EAC), electron donating (EDC) and overall electron transfer capacities (ETC) using its physicochemical features as input variables. The PLS model exhibited a moderate ability with R² values of 0.60, 0.53 and 0.65 to evaluate EAC, EDC and ETC, respectively. The variable influence in the projection (VIP) scores of the PLS identified that the phenols, quinones and aromatic systems were particularly important for describing the redox activities of HS. Compared with the PLS model, the back-propagation ANN model achieved higher performance with R² values of 0.81, 0.65 and 0.78 for monitoring the EAC, EDC and ETC, respectively. Sensitivity analysis of the ANN separately identified that the EAC highly depended on quinones, aromatics and protein-like fluorophores, while the EDC depended on phenols, aromatics and humic-like fluorophores (or stable free radicals). Additionally, carboxylic groups were the best indicator for evaluating both the EAC and EDC. Good model performances were obtained from the selected features via the PLS and sensitivity analysis, further confirming the accuracy of describing the structure-redox activity relationships with these analyses. This study provides a potential approach for identifying the structure-activity relationships of HS and an efficient machine-learning model for predicting HS redox activities.

Elucidation of microbial interactions, dynamics, and keystone microbes in high pressure anaerobic digestion

High-pressure anaerobic digestion (HPAD) is a promising technology for producing biogas enriched with high methane content in a single-step process. To enhance HPAD performance, a comprehensive understanding of microbial community dynamics and their interactions is essential. For this, mesophilic batch high-pressurized anaerobic reactors were operated under 3 bars (H3) and 6 bars (H6). The experimental results showed that the effect of high-pressure (up to 6 bar) on acidification was negligible while methanogenesis was significantly delayed. Microbial analysis showed the predominance of Defluviitoga affiliated with the phylum Thermotogae and the reduction of Thiopseudomonas under high-pressure conditions. In addition, the microbial cluster pattern in H3 and H6 was significantly different compared to the CR, indicating a clear shift in microbial community structure. Moreover, Methanobacterium, Methanomicrobiaceae, Alkaliphilus, and Petrimonas were strongly correlated in network analysis, and they could be identified as keystone microbes in the HPAD reactor.

Integration of two-stage anaerobic digestion process with in situ biogas upgrading

High impurity concentration of biogas limits its wide commercial utilization. Therefore, the integration of two-stage anaerobic digestion process with in situ biogas upgrading technologies is reviewed, with emphasis on their principles, main influencing factors, research success, and technical challenges. The crucial factors that influence these technologies are pH, alkalinity, and hydrogenotrophic methanogenesis. Hence, pH fluctuation and low gas-liquid mass transfer of H₂ are some major technical challenges limiting the full-scale application of in situ upgrading techniques. Two-stage anaerobic digestion integration with various in situ upgrading techniques to form a hybrid system is proposed to overcome the constraints and systematically guide future research design and advance the development and commercialization of these techniques. This review intends to provide the current state of in situ biogas upgrading technologies and identify knowledge gaps that warrant further investigation to advance their development and practical implementation.

Influence of applied voltage on bioelectrochemical enhancement of biomethanation for low-rank coal and microbial community distribution

The performance of peat biomethanation was investigated in bioelectrochemical anaerobic digestion at different applied voltages, and compared to conventional anaerobic digestion. The methane yield was stabilized at 16 mL/g peat in the conventional anaerobic digestion. However, in the bioelectrochemical anaerobic digestion, the methane yield was significantly increased to 264 mL/g peat at the applied voltage of 4 V, followed by 1 V, 2 V, 0.5 V and 0 V. The bioelectrochemical system could enrich more electroactive microorganisms on the electrode, as well as in the bulk solution, and further improve the direct interspecies electron transfer for methane production. The 16S rRNA analysis showed a significant increase in the abundance of specific microorganisms in the bulk solution, including Firmicutes phylum and Proteobacteria phylum, in addition to a gradual increase in acetoclastic methanogenesis with an increase in applied voltage. These results provide a solution to turn low-rank coal into a new alternative energy.

Overview of recent progress in exogenous hydrogen supply biogas upgrading and future perspective

With the rapid development of renewable and sustainable energy, biogas upgrading for producing high-quality biomethane as an alternative to natural gas has attracted worldwide attention. This paper comprehensively reviews the current state of biogas upgrading technologies. The advances in physicochemical, photosynthetic autotrophic, and chemical autotrophic biogas upgrading technologies are briefly described with particular attention to the key challenges. New chemical autotrophic biogas upgrading strategies, such as direct and indirect exogenous hydrogen supply, for overcoming barriers to biogas upgrading and realizing highly efficient bioconversion of carbon dioxide are summarized. For each approach to exogenous hydrogen supply for biogas upgrading, the key findings and technical limitations are summarized and critically analyzed. Finally, future developments are also discussed to provide a reference for the development of biogas upgrading technology that can address the global energy crisis and climate change issues related to the application of biogas.

Enhancement of denitrifying anaerobic methane oxidation via applied electric potential

In this study, single-chamber three-electrode electrochemical sequencing batch reactor (ESBR) was set up to investigate the impact of applying potential on denitrifying anaerobic methane oxidation (DAMO) process. When the applied potential was +0.8 V, the conversion rate of nitrite to nitrogen was superior to those of other potentials. With the optimal potential of +0.8 V for 60 days, the nitrite removal rate of ESBR could reach 3.34 ± 0.28 mg N/L/d, which was 4.5 times more than that of the non-current control (0.74 ± 0.16 mg N/L/d). The DAMO functional bacteria Candidatus Methylomirabilis exhibited noticeable enrichment under applying potential, and its functional gene of pmoA was significantly expressed. Through untargeted LC-MS metabolomics analysis, applied potential was shown to affect the regulation of prior metabolites including spermidine, spermine and glycerophosphocholine that were related to the metabolic pathways of glycerophospholipid metabolism and arginine and proline metabolism, which had positive effects on DAMO process. These results show that applying electric potential could be a useful strategy in DAMO process used for methane and nitrogen removal.

Accelerating anaerobic digestion process with novel single chamber microbial electrochemical systems with baffle

A newly designed microbial electrochemical system (MES) with the addition of a baffle between the electrodes was integrated with the anaerobic digestion (AD) process for biogas upgradation. Novel MES configuration attained an increased methane production rate of 292.6 mL/L∙d and methane yield of 0.36 ± 0.006 [Formula: see text] /g_COD, which were higher than the values (185.3 mL/L∙d and 0.33 ± 0.009 [Formula: see text] /g_COD) from the MES operation without baffle, respectively. Moreover, the MES with baffle operation resulted in increased substrate removal (88.4 ± 0.5%) and less volatile fatty acids accumulation with a high energy efficiency of 99.6 %. Microbial community analysis revealed that acids metabolizing bacteria, Firmicutes, and Methanothrix were highly enriched in the cathode biofilm of MES with baffle. This study suggests that the baffle addition into the single chamber MES is beneficial to further improve the methanogenesis process for practical applications in the scaled-up MES-AD process.

High-rate microbial electrosynthesis using a zero-gap flow cell and vapor-fed anode design

Microbial electrosynthesis (MES) cells use renewable energy to convert carbon dioxide into valuable chemical products such as methane and acetate, but chemical production rates are low and pH changes can adversely impact biocathodes. To overcome these limitations, an MES reactor was designed with a zero-gap electrode configuration with a cation exchange membrane (CEM) to achieve a low internal resistance, and a vapor-fed electrode to minimize pH changes. Liquid catholyte was pumped through a carbon felt cathode inoculated with anaerobic digester sludge, with humidified N₂ gas flowing over the abiotic anode (Ti or C with a Pt catalyst) to drive water splitting. The ohmic resistance was 2.4 ± 0.5 mΩ m², substantially lower than previous bioelectrochemical systems (20-25 mΩ m²), and the catholyte pH remained near-neutral (6.6-7.2). The MES produced a high methane production rate of 2.9 ± 1.2 L/L-d (748 mmol/m²-d, 17.4 A/m²; Ti/Pt anode) at a relatively low applied voltage of 3.1 V. In addition, acetate was produced at a rate of 940 ± 250 mmol/m²-d with 180 ± 30 mmol/m²-d for propionate. The biocathode microbial community was dominated by the methanogens of the genus Methanobrevibacter, and the acetogen of the genus Clostridium sensu stricto 1. These results demonstrate the utility of this zero-gap cell and vapor-fed anode design for increasing rates of methane and chemical production in MES.

Mutual effects of CO2 absorption and H2-mediated electromethanogenesis triggering efficient biogas upgrading

Anaerobic digestion coupled with bioelectrochemical system (BES) is a promising approach for biogas upgrading with low energy input. However, the alkalinity generation from electromethanogenesis is invariably ignored which could serve as a potential assistant for CO₂ removal through the transformation into dissolved inorganic carbon (DIC). Herein, a novel bioelectrochemical CO₂ conversion in the methanogenic BES was proposed based on active CO₂ capture and in-situ microbial utilization. It was found that the BES using a stainless steel/carbon felt hybrid biocathode (BES-SSCF reactor) achieved a CH₄ yield of 0.33 ± 0.03 LCH₄/gCOD_removal and increased CH₄ production rate by 28.3% of BES-CF reactor at 1.0 V applied voltage. As the experiment progressed, CH₄ content increased to 93.1% and CO₂ content in the upgraded biogas maintained at below 3%. The continuous proton consumption from H₂ evolution reaction in the hybrid biocathode was capable of creating a slightly alkaline condition in the BES-SSCF reactor and thereby the CO₂ capture as bicarbonate was enhanced through endogenous alkalinity absorption. Microbial community analysis revealed that significant enrichment of Methanobacterium and Methanosarcina at the BES-SSCF cathodic biofilm was favorable for bicarbonate reduction into CH₄ via establishment of H₂-mediated electron transfer. Consequently, the remained CO₂ and DIC only accounted for 12% of total carbon in the BES-SSCF reactor and the high conversion rate of CO₂ to CH₄ (82.3%) was achieved. These results unraveled an innovative CO₂ utilization mechanism integrating CO₂ absorption with H₂-mediated electromethanogenesis.

Microbial electrochemical approaches of carbon dioxide utilization for biogas upgrading

Microbial electrochemical approach is an emerging technology for biogas upgrading through carbon dioxide (CO₂) reduction and biomethane (or value-added products) production. There is limited literature critically reviewing the latest scientific developments on the bioelectrochemical system (BES) based biogas upgrading technologies, including CO₂ reduction efficiency, methane (CH₄) yields, reactor operating conditions, and electrode materials tested in the BES reactor. This review analyzes the reported performance and identifies crucial parameters considered for future optimization, which is currently missing. Further, the performances of BES approach of biogas upgrading under various operating settings in particular fed-batch, continuous mode in connection to the microbial dynamics and cathode materials have been thoroughly scrutinized and discussed. Additionally, other versatile application options associated with BES based biogas upgrading, such as resource recovery, are presented. Three-dimensional electrode materials have shown superior performance in supplying the electrons for the reduction of CO₂ to CH₄. Most of the studies on the biogas upgrading process conclude hydrogen (H₂) mediated electron transfer mechanism in BES biogas upgrading.

A review on biogas upgrading in anaerobic digestion systems treating organic solids and wastewaters via biogas recirculation

Biogas upgrading is an essential process for efficient and safe utilization of biogas produced from anaerobic digestion (AD), a cost-effective and environmentally friendly technology for bioenergy recovery from organic wastes. Biogas recirculation in AD reactors has been recently reported as a cost-effective and promising method to enhance methane content in biogas. This review aimed to summarize the state-of-the-art of biogas recirculation-based AD systems to better understand the possible mechanisms and main factors relating to in-situ biogas upgrading. It shows that biogas recirculation in the AD reactor can not only enhance methane content via both physicochemical and biological effects, but also help establish a robust AD system with high buffering capacity for highly efficient treatment of various organic wastes. More research works are demanding for a better understanding of the mechanisms and the optimization of the whole AD system, targeting its further development for high-calorie bioenergy production.