Positive feedback on dewaterability of waste-activated sludge by the conditioning process of Fe(II) catalyzing urea hydrogen peroxide

Enhanced sludge solid-liquid separation based on Fe2+/periodate conditioning coupled with polyoxometalates: Cell destruction and protein adsorption

Dewatering of waste activated sludge is a necessary step for achieving subsequent reduction, stabilization, and resource utilization. In this study, Fe2+/periodate (PI) coupled with polyoxometalates (POMs) conditioning was tested for realizing sludge deep dewatering. After the addition of POMs (0.20 mmol g-1 VSS), Fe2+/PI/POMs conditioning enhanced the efficiency of sludge dewatering by 42.93% compared to Fe2+/PI conditioning. It was found that the electrostatic repulsion posed a significant influence on the interaction between POMs and proteins. The reduction of electrostatic repulsion facilitated the proximity of POMs to the sludge flocs and promoted its reaction. The strong acidity and interaction with cells of POMs could induce the damage or apoptosis in sludge cells, resulting in the release of intracellular substances. The active radicals generated by Fe2+/PI process attacked TB-EPS, causing the dissolution of EPS and the decomposition of hydrophilic substances. With the assistance of Fe2+/PI process, POMs exhibited an enhanced cell-disruptive effect, thereby inducing the liberation of a greater quantity of intracellular substances. Moreover, Fe2+/PI/POMs conditioning effectively lowered the zeta potential of sludge system, facilitating the interaction between negatively charged POMs anions and the positively charged regions of proteins. This interaction tended to favor adsorption and precipitation rather than destruction. The adsorption and sedimentation of proteins by POMs further reduced the hydrophilicity of sludge system, thereby enhancing sludge dewaterability. Furthermore, POMs could enhance the electron transfer capacity of sludge system, which was beneficial for subsequent filtrate denitrification treatment.

Mechanistic insights into Fe3O4-mediated inhibition of H2S gas production in sludge anaerobic digestion

The addition of iron-based conductive materials has been extensively validated as a highly effective approach to augment methane generation from anaerobic digestion (AD) process. In this work, it was additionally discovered that Fe3O4 notably suppressed the production of hazardous H2S gas during sludge AD. As the addition of Fe3O4 increased from 0 to 20 g/L, the accumulative H2S yields decreased by 89.2 % while the content of element sulfur and acid volatile sulfide (AVS) respectively increased by 55.0 % and 30.4 %. Mechanism analyses showed that the added Fe3O4 facilitated sludge conductive capacity, and boosted the efficiency of extracellular electron transfer, which accelerated the bioprocess of sulfide oxidation. Although Fe3O4 can chemically oxidize sulfide to elemental sulfur, microbial oxidation plays a major role in reducing H2S accumulation. Moreover, the released iron ions reacted with soluble sulfide, which promoted the chemical equilibrium of sulfide species from H2S to metal sulfide. Microbial analysis showed that some SRBs (i.e., Desulfomicrobium and Defluviicoccus) and SOB (i.e., Sulfuritalea) changed into keystone taxa (i.e., connectors and module hubs) in the reactor with Fe3O4 addition, showing that the functions of sulfate reduction and sulfur oxidation may play important roles in Fe3O4-present system. Fe3O4 presence also increased the content of functional genes encoding sulfide quinone reductase and flavocytochrome c sulfidedehydrogenase (e.g., Sqr and Fcc) that could oxidize sulfide to sulfur. The impact of other iron-based conductive material (i.e., zero-valent iron) was also verified, and the results showed that it could also significantly reduce H2S production. These findings provide new insights into the effect of iron-based conductive materials on anaerobic process, especially sulfur conversion.

Enhancing methane production in anaerobic digestion of waste activated sludge by combined thermal hydrolysis and photocatalysis pretreatment

Thermal hydrolysis (TH) is promising for sludge pretreatment, but the refractory substances generated at high temperatures inhibit anaerobic digestion. In this study, a novel combined TH and photocatalytic pretreatment method was proposed to improve the anaerobic digestion performance of waste activated sludge. The results showed that the combined pretreatment (170 °C, 0.5 g/L TiO2) increased methane yield by 66 % from 111 ± 5 m L/g VS to 185 ± 5 m L/g VS. After TH pretreatment, photocatalysis further promoted sludge solubilization by destroying extracellular polymeric substances, resulting in an increase in released soluble organic matter from 292 ± 16 mg/L to 4,091 ± 85 mg/L. In addition, photocatalysis improved the biodegradability of sludge by reducing the melanoidin and humic acid contents by 26 % and 20 %, respectively. The proposed novel pretreatment method effectively overcomes the bottleneck of TH technology and provides an alternative pretreatment technology for improving sludge resource recovery.

Iron driven organic carbon capture, pretreatment, recovery and upgrade in wastewater: Process technologies, mechanisms, and implications

Wastewater treatment plants face significant challenges in transitioning from energy-intensive systems to carbon-neutral, energy-saving systems, and a large amount of chemical energy in wastewater remains untapped. Iron is widely used in modern wastewater treatment. Research shows that leveraging the coupled redox relationship of iron and carbon can redirect this energy (in the form of carbon) towards resource utilization. Therefore, re-examining the application of iron in existing wastewater carbon processes is particularly important. In this review, we investigate the latest research progress on iron for wastewater carbon flow restructuring. During the iron-based chemically enhanced primary treatment (CEPT) process, organic carbon is captured into sludge and its bioavailability is enhanced through iron-based advanced oxidation processes (AOP) pretreatment, further being recovered or upgraded to value-added products in anaerobic biological processes. We discuss the roles and mechanisms of iron in CEPT, AOP, anaerobic biological processes, and biorefining in driving organic carbon conversion. The dosage of iron, as a critical parameter, significantly affects the recovery and utilization of sludge carbon resources, particularly by promoting effective electron transfer. We propose a pathway for beneficial conversion of wastewater organic carbon driven by iron and analyze the benefits of the main products in detail. Through this review, we hope to provide new insights into the application of iron chemicals and current wastewater treatment models.

Insight into enhancing the performance of sludge dewatering using a novel flocculant CS-TA prepared through free radical-mediated conjugation

Flocculation is one of the most significant conditioning methods for sludge dewatering. In the study, a novel flocculant CS-TA, prepared through free radical-mediated conjugation of tannic acid (TA) and chitosan (CS), was proposed to improve sludge dewatering. The characterisation using Fourier transform infra-red spectroscopy and X-ray diffraction analysis shows that the CS chain was the backbone of CS-TA, and the presence of CS-TA aromatic rings confirmed the conjugation of CS with TA. Moreover, the conditioning of CS-TA yielded the best dewatering performance at 30 mg g TS-1 with the water content of sludge cake by press filtration (Wsc) of 59.78% ± 0.3% and capillary suction time (CST) of 11.8s ± 0.35 s, compared to 98.2% ± 0.15% and 56.2 s ± 0.16 in raw sludge. The results of different influencing factors (e.g. pH and temperature) on flocculation efficiency indicated that CS-TA possessed the capacity for enhancing sludge dewaterability over a wide range of pH, and the optimal temperature was observed to be 35 °C. Furthermore, the increase of particle size and zeta potential implied the addition of CS-TA favoured the formation of larger particles charge neutralisation and adsorption bridging effect. In addition, extracellular polymer substances (EPS) analysis indicated that the decrease in the polysaccharide and protein contents in EPS after CS-TA addition could increase the relative hydrophobicity of sludge. Moreover, the contents of heavy metals in sludge and their leaching toxicity and environmental risk were reduced. This study provides comprehensive insights into the exploration of CS-TA for sludge dewatering and the maintenance of ecological security in an eco-friendly.

Exposure of polyethylene microplastics affects sulfur migration and transformation in anaerobic system

Polyethylene (PE) microplastic, which is detected in various environmental media worldwide, also inevitably enters wastewater treatment plants, which may have an impact on anaerobic processes in wastewater treatment. In this work, the effect of PE microplastics on anaerobic sulfur transformation was explored. Experimental results showed that PE microplastics addition at 0.1%- 0.5% w/w promoted H2S production by 14.8%-27.4%. PE microplastics enhanced the release of soluble organic sulfur and inorganic sulfate, and promoted the bioprocesses of organosulfur compounds hydrolysis and sulfate reduction. Mechanism analysis showed that PE microplastics increased the content of electroactive components (e.g., protein and humic acids) contained in extracellular polymeric substances (EPS). In particular, PE microplastics increased the proportion and the dipole moment of α-helix, an important component involved in electron transfer contained in extracelluar protein, which provided more electron transfer sites and promoted the α-helix mediated electron transfer. These enhanced the direct electron transfer ability of EPSs, which might explain why PE microplastics facilitated the bioprocesses of organosulfur compounds hydrolysis and sulfate reduction. Correspondingly, metagenomic analysis revealed that PE microplastics increased the relative abundance of S2- producers (e.g., Desulfobacula and Desulfonema) and the relative abundance of functional genes involved in anaerobic sulfur transformation (e.g., PepD and cysD), which were beneficial to H2S production in anaerobic system.

Sludge dewaterability improvement with microbial fuel cell powered electro-Fenton system (MFCⓅEFs): Performance and mechanisms

Throughout the entire process of sludge treatment and disposal, it is crucial to explore stable and efficient techniques to improve sludge dewaterability, which can facilitate subsequent resource utilization and space and cost savings. Traditional Fenton oxidation has been widely researched to enhance the performance of sludge dewaterability, which was limited by the additional energy input and the instabilities of Fe2+ and H2O2. To reduce the consumption of energy and chemicals and further break the rate-limiting step of the iron cycle, a novel and feasible method that constructed microbial fuel cell powered electro-Fenton systems (MFCⓅEFs) with ferrite and biochar electrode (MgFe2O4@BC/CF) was successfully demonstrated. The MFCⓅEFs with MgFe2O4@BC/CF electrode achieved specific resistance filtration and sludge cake water content of 2.52 × 1012 m/kg and 66.54 %. Cellular structure and extracellular polymeric substances (EPS) were disrupted, releasing partially bound water and destroying hydrophilic structures to facilitate sludge flocs aggregation, which was attributed to the oxidation of hydroxyl radicals. The consistent electron supply supplied by MFCⓅEFs and catalytically active sites on the surface of the multifunctional functional group electrode was responsible for producing more hydroxyl radicals and possessing a better oxidizing ability. The study provided an innovative process for sludge dewaterability improvement with high efficiency and low energy consumption, which presented new insights into the green treatment of sludge.

In-situ generation of iron activated percarbonate for sustainable sludge dewatering

Effective dewatering of sewage sludge could potentially address the issues of high energy consumption and large carbon footprint inherent in the sludge treatment process, advancing toward carbon neutrality in environmental remediation. Yet, the surface hydrophilic characteristics and water-holding interfacial affinity in sludge led to dwindled sludge-water separation performance. Here, the integration of in-situ generation of iron from zero-valent scrap iron (ZVSI) and sodium percarbonate (SPC) was attempted to attenuate the water-retaining interfacial affinity within sludge, thus achieving superior sludge dewatering performance. Results showed that under the optimal conditions, the ZVSI + SPC system led to a remarkable decline of 76.09 % in the specific resistance to filtration of the sludge, accompanied by a notable decline of 34.96 % in the water content. Moreover, the utilization of ZVSI + SPC system could be a viable alternative to the traditional strategies in terms of enhanced sludge dewaterability, offering application potential with stable operating performance, economic feasibility, and reduced carbon emissions. Investigation into dewatering mechanism revealed that ZVSI could maintain the Fe3+/Fe2+ in a stable dynamic cycle and continuously in-situ generate Fe2+, thereby efficaciously fostering the SPC activation for the ceaseless yield of reactive oxygen species. The predominant •OH and 1O2 efficiently decomposed the hydrophilic biopolymers, therefore minimizing the hydrophilic protein secondary structures, along with the hydrogen and disulfide bonds within proteins. Subsequently, the water-holding interfacial affinity was profoundly diminished, leading to intensified hydrophobicity, self-flocculation, and dewaterability. These findings have important implications for the advancement of efficacious ZVSI + SPC conditioning techniques toward sustainable energy and low-carbon prospects.

Evaluation of initial pH and urea hydrogen peroxide (UHP) co-pretreatment on waste-activated sludge

Wastewater treatment and conversion into renewable energy sources have been of great interest in recent times due to growing environmental pollution concerns and need for sustainable energy sources. Sewage sludge treatment can convert sludge into renewable energy. In this study, the impact of initial pH and urea hydrogen peroxide (UHP) co-pretreatment on sludge hydrolysis and anaerobic digestion was investigated. The pH of sludge was initially adjusted to 7, 9, and 11 before the addition of 8 mmol/g VS UHP. Under 24 h pretreatment, alkaline medium and UHP effectively enhanced sludge solubilization and hydrolysis. The combination of chemical, sonication, and centrifugation improved the extraction of extracellular polymerase substances released in soluble state. Secondly, anaerobic digestion was performed for 11 days to determine the influence of a lower mesophilic temperature (20 °C) and retention time on the pretreated sludge. The highest NH4+-N concentration of 5.32 g/L was recorded in pH 7+UHP. The most significant total VFA concentration of 13.1 g COD/L was observed in pH 7+UHP on day 9. Acetic acid, isovaleric acid and propionic acid accounted for 80%-83% of the total VFA composition in all pretreated reactors. Lower mesophilic temperature efficiently optimized UHP and VFA production in the pretreated reactors. Microbial metabolism was stabilized under a longer retention time. Alkaline pH and longer retention time elevated NH4+-N and VFA concentration. The results showed that initial pH and UHP co-pretreatment of waste activated sludge offer an alternative pathway for enhancing sludge hydrolysis and VFA production applicable in sludge treatment.

Promoting dewatering efficiency of sludge by bioleaching coupling chemical flocculation

In recent years, bioleaching has emerged as a cost-effective technology for enhancing the dewaterability of sludge. However, the lengthy treatment time involved in sludge bioleaching processes limits daily treatment capacity for sludge. Here, a novel approach was developed through a short time of sludge bioleaching with A. ferrooxidans LX5 (A. f) and A. thiooxidans TS6 (A. t) followed by polyferric sulfate (PFS) flocculation (A. f + A. t + PFS). After 12.5 h of the A. f + A. t + PFS treatment (30% A. f, 10% A. t, 40 mg/g DS S0, 60 mg/g DS FeSO4•7H2O, and 120 mg/g DS PFS), the reduction efficiency of specific resistance to filtration (SRF) and sludge cake moisture content reached 94.0% and 11.6%, respectively, which were comparable to the results achieved through 24 h of completed bioleaching treatment. In pilot-scale applications, the mechanical dewatering performance was notably improved following A. f + A. t + PFS treatment, with the low moisture content of the treated sludge cake (∼59.2%). This study provides new insights into the A. f + A. t + PFS process and holds potential for developing efficient and promising sludge dewatering strategies in engineering application.

Enhancing data reliability in quantitative characterization of moisture distribution in sludge using DSC: Impact of sample attributes and test parameters

Exploring moisture distribution, especially bound water content, is vital for studying and applying sludge dewatering. The differential scanning calorimetry (DSC) method has been extensively utilized for the quantitative characterization of moisture distribution in sludge. However, this method has certain limitations, such as low reproducibility of results, leading to controversial parameter values in different papers and hindering result comparison. In this study, we investigated the influence of key sample attributes on measuring sludge bound water using the DSC method.The findings demonstrated that the moisture content and mass of sludge samples substantially influenced the reproducibility and stability of DSC test results. To ensure data reliability, the moisture content of the sludge sample should be minimized and kept below 84%, with the mass not exceeding 10 mg. Compared to the influence of sludge moisture content and sample mass, the heating rate (1⁓5 °C/min) minimally affected DSC test results. This study offers a comprehensive insight into how sample attributes and test parameters affect the quantitative characterization of bound water in sludge using the DSC method. Furthermore, practical strategies are presented to enhance the method's applicability in sludge bound water characterization.

Deregulation of Ribosome Biogenesis in Nitrite-Oxidizing Bacteria Leads to Nitrite Accumulation

Nitrite (NO2-) accumulation caused by nitrite-oxidizing bacteria (NOB) inhibition in nitrification is a double-edged sword, i.e., a disaster in aquatic environments but a hope for innovating nitrogen removal technology in wastewater treatment. However, little information is available regarding the molecular mechanism of NOB inhibition at the cellular level. Herein, we investigate the response of NOB inhibition on NO2- accumulation established by a side-stream free ammonia treatment unit in a nitrifying reactor using integrated metagenomics and metaproteomics. Results showed that compared with the baseline, the relative abundance and activity of NOB in the experimental stage decreased by 91.64 and 68.66%, respectively, directly resulting in a NO2- accumulation rate of 88%. Moreover, RNA polymerase, translation factors, and aa-tRNA ligase were significantly downregulated, indicating that protein synthesis in NOB was interfered during NO2- accumulation. Further investigations showed that ribosomal proteins and GTPases, responsible for bindings between either ribosomal proteins and rRNA or ribosome subunits, were remarkably downregulated. This suggests that ribosome biogenesis was severely disrupted, which might be the key reason for the inhibited protein synthesis. Our findings fill a knowledge gap regarding the underlying mechanisms of NO2- accumulation, which would be beneficial for regulating the accumulation of NO2- in aquatic environments and engineered systems.

Schwertmannite-based heterogeneous Fenton for enhancing sludge dewaterability over a wide pH range

Fe-based Fenton technology is commonly used to enhance sludge dewaterability, but it requires subsequent neutralization, resulting in excessive chemical consumption. In this study, we investigated the feasibility of using schwertmannite-composited Fe3O4 (Sch/Fe3O4) as a heterogeneous Fenton catalyst to enhance sludge dewaterability without the need for pH adjustment. A high reduction efficiency of sludge specific resistance to filtration (94.4%), moisture content (11.4%) and bound water (45.5%) after Sch/Fe3O4 +H2O2 treatment at initial pH 7.5 were obtained, suggesting that Sch/Fe3O4 +H2O2 posed good dehydration performance without any acidification. SO42- and H+ generation in Sch/Fe3O4 system played an important role in sludge pH decrease, which facilitated sludge cell lysis, intracellular water release, and provided a suitable pH for Fenton reaction. Reactive species (•OH, •O2-, and 1O2) from Sch/Fe3O4 +H2O2 could effectively destroy sludge EPS, releasing more bound water. Additionally, the negatively charged compounds were neutralized by dissolved Fe2+/Fe3+. Sch/Fe3O4, as a skeleton builder, rearranged the dissociative sludge flocs to improve the incompressibility and permeability of sludge cake. Finally, sludge treated with Sch/Fe3O4 +H2O2 achieved organic matters reserve, heavy metals reduction, further benefiting the final disposal.

Enhancing acidogenic fermentation of waste activated sludge via urea hydrogen peroxide pretreatment: Performance and mechanisms

Improving the anaerobic treatment performance of waste activated sludge (WAS) to achieve resource recovery is an indispensable requirement to reduce carbon emissions, minimize and stabilize biosolids. In this study, a novel strategy by using urea hydrogen peroxide (UHP) to enhance SCFAs production through accelerating WAS disintegration, degrading recalcitrant substances and alleviating competitive suppression of methanogens. The SCFAs production and acetate proportion rose from 436.9 mg COD/L and 31.3% to 3102.6 mg COD/L and 54.1%, respectively, when UHP grew from 0 to 80 mg/g TSS. Mechanism investigation revealed that OH, O2 and urea were the major contributors to accelerate WAS disintegration with the sequence of OH> O2 > urea. Function microbes related to acidification and genes associated with acetate production ([EC:2.3.1.8] and [EC:2.7.2.1]) were upregulated while genes encoding propionic acid production ([EC:6.4.1.3] and [EC:6.2.1.1]) were downregulated. These results raised the application prospects of UHP in WAS resource utilization.

Surfactant enhances anaerobic fermentative hydrogen sulfide production: Changes in sulfur-containing organics structure and microbial community

The presence of surfactants in waste activated sludge (WAS) system is generally regarded as beneficial to sludge treatment such as enhancing sludge dewatering and improving value-added fermentation products generation. However, in this study, it was firstly found that sodium dodecylbenzene sulfonate (SDBS, a typical surfactant) obviously increased toxic hydrogen sulfide (H₂S) gas production from WAS anaerobic fermentation at environmentally relevant concentrations. Experimental results showed that H₂S production from WAS significantly increased from 53.24 × 10^-3 to 111.25 × 10^-3 mg/g volatile suspended solids (VSS) when SDBS level increased from 0 to 30 mg/g total suspended solid (TSS). It was found that SDBS presence destroyed WAS structure and enhanced sulfur containing organics release. SDBS reduced the proportion of α-helix structure, damaged disulfide bridges and protein conformation, and effectively destroyed protein structure. SDBS promoted sulfur containing organics degradation and provided more readily hydrolyzed micro-molecule organics for sulfide production. Microbial analysis showed that SDBS addition enhanced the abundance of functional genes encoding protease, ATP-binding cassette transporters, and amino acids lyase, enhanced the activities and abundance of hydrolytic microbes, thus increased sulfide production from the hydrolysis of sulfur containing organics. Compared with the control, 30 mg/g TSS SDBS increased organic sulfurs hydrolysis and amino acids degradation by 47.1 % and 63.5 %, respectively. Key genes analysis further showed that SDBS addition promoted sulfate transport system and dissimilatory sulfate reduction. SDBS presence also lowered fermentation pH, promoted the chemical equilibrium transformation of sulfide, thus increased H₂S gas release.

Insights into the role of ·OH generated in Fe2+/CaO2/coal slime system for efficient extracellular polymeric substances degradation to improve dewaterability of sewage sludge

The disposal of massive sewage sludge and coal slime is a problem facing municipalities in China. A hypothesis for the co-disposal of sludge and coal slime is proposed to improve dewaterability by utilizing the beneficial role of coal slime as a filter assist and CaO₂ enhanced system in this research. Results showed that capillary suction time, specific resistance to filtration and water content decreased dramatically from 49.3 s, 13.2 × 10¹² m/kg and 84.85% to 19.1 s, 1.0 × 10¹² m/kg and 50.07%, respectively, under the optimal conditions with 0.3/0.1/0.3-Fe²⁺/CaO₂/coal slime g/g DS. The hydroxyl radicals generated in the Fe²⁺/CaO₂ process acted on extracellular polymeric substances (EPS), resulting in a drop in the ratio of α-helix/(β-sheet + random coil) in the secondary structure of EPS proteins and a reduction in the concentration of aromatic proteins and tryptophan-like substances in TB-EPS, thereby enhancing the sludge dewaterability. Furthermore, coal slime as the skeleton building material induced a rise in sludge particle size and contact angle, lowering the hydrophilicity, compressibility of sludge and providing more channels to facilitate water flow. This work verified the promising application prospect of the Fe²⁺/CaO₂/coal slime combined system in the enhancement of sludge dewaterability.

Enhanced volatile fatty acid production from waste activated sludge by urea hydrogen peroxide: performance and mechanisms

Anaerobic acidogenesis of waste activated sludge (WAS) presents significant potential for resource recovery and waste treatment. However, the slow hydrolysis of WAS limits the efficiency of this approach. In this study, we applied urea hydrogen peroxide (UHP) pretreatment to enhance WAS hydrolysis and investigated the effects of operating parameters on volatile fatty acid (VFA) production and the associated mechanisms. Results demonstrated that UHP significantly improved WAS hydrolysis and VFA production, with a three-fold increase in soluble chemical oxygen demand (SCOD) compared to the control group. UHP dosage emerged as the most critical factor for VFA production, with the maximum VFA concentration increasing from 1127.6 to 8800.9 mg COD per L as UHP dosage ranged from 0 to 6 mmol g-1 VSS (Volatile suspended solids). At an optimal UHP dosage of 4 mmol g-1 VSS, both the unit oxidant promotion efficiency (ΔVFAs/ΔUHP) and the maximum VFA concentration reached relatively high levels, at 35.3 mg COD per mmol and 7527.3 mg COD per L, respectively. UHP pretreatment generated alkaline conditions, H2O2, ·OH and free ammonia, which collectively disrupted the extracellular polymeric substances (EPS) structure, transforming unextractable EPS into extractable forms and promoting the release of organic matter during both the pretreatment and fermentation stages. Excitation-emission matrix (EEM) analysis revealed that UHP increased the concentration of easily utilizable organic matter, providing more substrates for acidogenic bacteria and enhancing VFA production. Furthermore, weak alkaline conditions and high free ammonia concentrations in the UHP group facilitated VFA accumulation by preventing rapid acidification and suppressing methanogen activity. This study offers valuable insights into the potential of UHP pretreatment for enhancing WAS hydrolysis and VFA production, with promising applications in wastewater treatment and resource recovery.