Pre-clinical validation of a new partially cemented femoral prosthesis by synergetic use of numerical and experimental methods

Does preclinical analysis based on static loading underestimate post-surgery stem micromotion in THA as opposed to dynamic gait loading?

The success of cementless hip stems depends on the primary stability of the implant quantified by the amount of micromotion at the bone-stem interface. Most finite element (FE)-based preclinical studies on post-surgery stem stability rely on static analysis. Hence, the effect of dynamic gait loading on bone-stem relative micromotion remains virtually unexplored. Furthermore, there is a paucity of research on the primary stability of grooved stems as opposed to plain stem design. The primary aim of this FE study was to understand whether transient dynamic gait had any incremental effect on the net micromotion results and to further draw insights into the effects of grooved texture vis-à-vis a plain model on micromotion and proximal load transfer in host bone. Two musculoskeletal loading regimes corresponding to normal walking (NW) and stair climbing (SC) were considered. Although marginally improved load transfer was predicted proximally for the grooved construct under static loading, the micromotion values (max: NW ~ 7 μm; SC ~ 10 μm) were found to be considerably less in comparison to plain stem (max: NW ~ 50 μm; SC ~ 20 μm). For both physiological load cases, a significant surge in micromotion values was predicted in dynamic analyses as opposed to static analyses for the grooved stem (~ 390% greater). For the plain model, the increase in these values from static to dynamic loading is relatively moderate yet clinically significant (~ 230% greater). This suggests that the qualitative similarities notwithstanding, there were significant dissimilarities in the quantitative trends of micromotion for different cases under both analyses.

Femoral Stems With Porous Lattice Structures: A Review

Cementless femoral stems are prone to stress shielding of the femoral bone, which is caused by a mismatch in stiffness between the femoral stem and femur. This can cause bone resorption and resultant loosening of the implant. It is possible to reduce the stress shielding by using a femoral stem with porous structures and lower stiffness. A porous structure also provides a secondary function of allowing bone ingrowth, thus improving the long-term stability of the prosthesis. Furthermore, due to the advent of additive manufacturing (AM) technology, it is possible to fabricate femoral stems with internal porous lattices. Several review articles have discussed porous structures, mainly focusing on the geometric design, mechanical properties and influence on bone ingrowth. However, the safety and effectiveness of porous femoral stems depend not only on the characteristic of porous structure but also on the macro design of the femoral stem; for example, the distribution of the porous structure, the stem geometric shape, the material, and the manufacturing process. This review focuses on porous femoral stems, including the porous structure, macro geometric design of the stem, performance evaluation, research methods used for designing and evaluating the femoral stems, materials and manufacturing techniques. In addition, this review will evaluate whether porous femoral stems can reduce stress shielding and increase bone ingrowth, in addition to analyzing their shortcomings and related risks and providing ideas for potential design improvements.

Experimental Validation of an ITAP Numerical Model and the Effect of Implant Stem Stiffness on Bone Strain Energy

The Intraosseous Transcutaneous Amputation Prosthesis (ITAP) offers transfemoral amputees an ambulatory method potentially reducing soft tissue complications seen with socket and stump devices. This study validated a finite element (in silico) model based on an ITAP design and investigated implant stem stiffness influence on periprosthetic femoral bone strain. Results showed good agreement in the validation of the in silico model against the in vitro results using uniaxial strain gauges and Digital Image Correlation (DIC). Using Strain Energy Density (SED) thresholds as the stimulus for adaptive bone remodelling, the validated model illustrated that: (a) bone apposition increased and resorption decreased with increasing implant stem flexibility in early stance; (b) bone apposition decreased (mean change = − 9.8%) and resorption increased (mean change = 20.3%) from distal to proximal in most stem stiffness models in early stance. By engineering the flow of force through the implant/bone (e.g. by changing material properties) these results demonstrate how periprosthetic bone remodelling, thus aseptic loosening, can be managed. This paper finds that future implant designs should be optimised for bone strain under a variety of relevant loading conditions using finite element models to maximise the chances of clinical success.

Virtual trial to evaluate the robustness of cementless femoral stems to patient and surgical variation

Primary stability is essential for the success of cementless femoral stems. In this study, patient specific finite element (FE) models were used to assess changes in primary stability due to variability in patient anatomy, bone properties and stem alignment for two commonly used cementless femoral stems, Corail® and Summit® (DePuy Synthes, Warsaw, USA). Computed-tomography images of the femur were obtained for 8 males and 8 females. An automated algorithm was used to determine the stem position and size which minimized the endo-cortical space, and then span the plausible surgical envelope of implant positions constrained by the endo-cortical boundary. A total of 1952 models were generated and ran, each with a unique alignment scenario. Peak hip contact and muscle forces for stair climbing were scaled to the donor's body weight and applied to the model. The primary stability was assessed by comparing the implant micromotion and peri-prosthetic strains to thresholds (150 μm and 7000 µε, respectively) above which fibrous tissue differentiation and bone damage are expected to prevail. Despite the wide range of implant positions included, FE prediction were mostly below the thresholds (medians: Corail®: 20-74 µm and 1150-2884 µε, Summit®: 25-111 µm and 860-3010 µε), but sensitivity of micromotion and interfacial strains varied across femora, with the majority being sensitive (p < 0.0029) to average bone mineral density, cranio-caudal angle, post-implantation anteversion angle and lateral offset of the femur. The results confirm the relationship between implant position and primary stability was highly dependent on the patient and the stem design used.

Pre-clinical evaluation of the mechanical properties of a low-stiffness cement-injectable hip stem

In total hip arthroplasty (THA), the femoral stem can be fixed with or without bone cement. Cementless stem fixation is recommended for young and active patients as it eliminates the risk of loss of fixation at the bone-cement and cement-implant interfaces. Cementless fixation, however, suffers from a relatively high early revision rate. In the current research, a novel low-stiffness hip stem was designed, fabricated and tested. The stem design provided the option to inject biodegradable bone cement that could enhance initial stem stability. The stem was made of Ti6Al4V alloy. The proximal portion of the stem was porous, with cubic cells. The stem was fabricated using electron beam melting (EBM) technology and tested in compression and bending. Finite-element analysis was used to evaluate stem performance under a dynamic load representing a stair descending cycle and compare it to the performance of a solid stem with similar geometry. The von Mises stresses and maximum principal strains generated within the bone increased after porous stem insertion compared to solid stem insertion. The low-modulus stem tested in this study has acceptable mechanical properties and generates strain patterns in bone that appear compatible with clinical use.

Micro-CT based finite element models of cancellous bone predict accurately displacement once the boundary condition is well replicated: A validation study

Non-destructive 3D micro-computed tomography (microCT) based finite element (microFE) models are used to estimate bone mechanical properties at tissue level. However, their validation remains challenging. Recent improvements in the quantification of displacements in bone tissue biopsies subjected to staged compression, using refined Digital Volume Correlation (DVC) techniques, now provide a full field displacement information accurate enough to be used for microFE validation. In this study, three specimens (two humans and one bovine) were tested with two different experimental set-ups, and the resulting data processed with the same DVC algorithm. The resulting displacement vector field was compared to that predicted by microFE models solved with three different boundary conditions (BC): nominal force resultant, nominal displacement resultant, distributed displacement. The first two conditions were obtained directly from the measurements provided by the experimental jigs, whereas in the third case the displacement field measured by the DVC in the top and bottom layer of the specimen was applied. Results show excellent relationship between the numerical predictions (x) and the experiments (y) when using BC derived from the DVC measurements (U_X: y=1.07x-0.002, RMSE: 0.001mm; U_Y: y=1.03x-0.001, RMSE: 0.001mm; U_Z: y=x+0.0002, RMSE: 0.001 mm for bovine specimen), whereas only poor correlation was found using BCs according to experiment set-ups. In conclusion, microFE models were found to predict accurately the vectorial displacement field using interpolated displacement boundary condition from DVC measurement.

Four decades of finite element analysis of orthopaedic devices: where are we now and what are the opportunities?

Finite element has been used for more than four decades to study and evaluate the mechanical behaviour total joint replacements. In Huiskes seminal paper "Failed innovation in total hip replacement: diagnosis and proposals for a cure", finite element modelling was one of the potential cures to avoid poorly performing designs reaching the market place. The size and sophistication of models has increased significantly since that paper and a range of techniques are available from predicting the initial mechanical environment through to advanced adaptive simulations including bone adaptation, tissue differentiation, damage accumulation and wear. However, are we any closer to FE becoming an effective screening tool for new devices? This review contains a critical analysis of currently available finite element modelling techniques including (i) development of the basic model, the application of appropriate material properties, loading and boundary conditions, (ii) describing the initial mechanical environment of the bone-implant system, (iii) capturing the time dependent behaviour in adaptive simulations, (iv) the design and implementation of computer based experiments and (v) determining suitable performance metrics. The development of the underlying tools and techniques appears to have plateaued and further advances appear to be limited either by a lack of data to populate the models or the need to better understand the fundamentals of the mechanical and biological processes. There has been progress in the design of computer based experiments. Historically, FE has been used in a similar way to in vitro tests, by running only a limited set of analyses, typically of a single bone segment or joint under idealised conditions. The power of finite element is the ability to run multiple simulations and explore the performance of a device under a variety of conditions. There has been increasing usage of design of experiments, probabilistic techniques and more recently population based modelling to account for patient and surgical variability. In order to have effective screening methods, we need to continue to develop these approaches to examine the behaviour and performance of total joint replacements and benchmark them for devices with known clinical performance. Finite element will increasingly be used in the design, development and pre-clinical testing of total joint replacements. However, simulations must include holistic, closely corroborated, multi-domain analyses which account for real world variability.

DIFFERENTIAL THERMOGRAPHY FOR EXPERIMENTAL, FULL-FIELD STRESS ANALYSIS OF HIP ARTHROPLASTY

A hip prosthesis implant produces a significant deviation in the stress pattern compared with the physiologic condition. In this work, the stress patterns are evaluated experimentally on synthetic femora, by means of thermoelastic stress analysis. Two factors have been considered: stem implantation and head offset. Stress maps were obtained using differential thermography and correlated to these factors.

Thermoelastic stress maps have demonstrated to be sensitive to the implant and the head offset. In detail, the standard deviation of stresses can reduce from –5% to –50% (with reference to the physiologic one), depending on stem design; peak stresses change their position or disappear for different implant position or press-fitting, the sensitivity of average stresses to the offset is at least equal to 0.07 MPa/mm.

On the whole, a methodology was developed, allowing the experimental evaluation and comparison of the stress distributions produced by different implants.

The effects of cortical bone thickness and trabecular bone strength on noninvasive measures of the implant primary stability using synthetic bone models

PURPOSE

This study investigated how the primary stability of a dental implant as measured by the insertion torque value (ITV), Periotest value (PTV), and implant stability quotient (ISQ) is affected by varying thicknesses of cortical bone and strengths of trabecular bone using synthetic bone models.

MATERIALS AND METHODS

Four synthetic cortical shells (with thicknesses of 0, 1, 2, and 3 mm) were attached to four cellular rigid polyurethane foams (with elastic moduli of 137, 47.5, 23, and 12.4 MPa) and one open-cell rigid polyurethane foam which mimic the osteoporotic bone (with an elastic modulus 6.5 MPa), to represent the jawbones with various cortical bone thicknesses and strengths of trabecular bone. A total of 60 bone specimens accompanied with implants was examined by a torque meter, Osstell resonance frequency analyzer, and Periotest electronic device. All data were statistically analyzed by two-way analysis of variance. In addition, second-order nonlinear regression was utilized to assess the correlations of the primary implant stability with the four cortex thicknesses and five strengths of trabecular bone.

RESULTS

ITV, ISQ, and PTV differed significantly (p < .05) and were strongly correlated with the thickness of cortical bone (R(2) > 0.9) and the elastic modulus of trabecular bone (R(2) = 0.74-0.99).

CONCLUSIONS

The initial stability at the time of implant placement is influenced by both the cortical bone thickness and the strength of trabecular bone; however, these factors are mostly nonlinearly correlated with ITV, PTV, and ISQ. Using ITV and PTV seems more suitable for identifying the primary implant stability in osteoporotic bone with a thin cortex.

Extensive Risk Analysis of Mechanical Failure for an Epiphyseal Hip Prothesis: A Combined Numerical—Experimental Approach

There has been recent renewed interest in proximal femur epiphyseal replacement as an alternative to conventional total hip replacement. In many branches of engineering, risk analysis has proved to be an efficient tool for avoiding premature failures of innovative devices. An extensive risk analysis procedure has been developed for epiphyseal hip prostheses and the predictions of this method have been compared to the known clinical outcomes of a well-established contemporary design, namely hip resurfacing devices.

Clinical scenarios leading to revision (i.e. loosening, neck fracture and failure of the prosthetic component) were associated with potential failure modes (i.e. overload, fatigue, wear, fibrotic tissue differentiation and bone remodelling). Driving parameters of the corresponding failure mode were identified together with their safe thresholds. For each failure mode, a failure criterion was identified and studied under the most relevant physiological loading conditions. All failure modes were investigated with the most suitable investigation tool, either numerical or experimental.

Results showed a low risk for each failure scenario either in the immediate postoperative period or in the long term. These findings are in agreement with those reported by the majority of clinical studies for correctly implanted devices. Although further work is needed to confirm the predictions of this method, it was concluded that the proposed risk analysis procedure has the potential to increase the efficacy of preclinical validation protocols for new epiphyseal replacement devices.

Initial fixation of a finite element model of an AI-Hip cementless stem evaluated by micromotion and stress

BACKGROUND

This study investigated issues related to initial stability after stem fixation. Finite element models of the AI-Hip cementless stem were constructed for computer simulation.

METHODS

Analysis was performed after implantation of two types of cementless hip stem for clinical use; and micromotion and stress were then calculated. Boundary and initial conditions were (1) rigid contact of the distal end of the model femur with a rigid base; (2) a stepping load of 1800 N was applied to the proximal top of the stem; (3) a load of 1440 N was pulled from the greater trochanter of the femur as muscle force; (4) a torsion load of 18.9 Nm was applied to the proximal femur as the intrarotation.

RESULTS

Relative micromotion of the AI-Hip cementless stem showed a value as low as that of a conventional stem. The calculated von Mises stress was below the level that would cause destruction of the femur and stem.

CONCLUSIONS

Based on the relative micromotion and von Mises stress level, the AI-Hip cementless stem showed initial stability. The present experimental results should be compared with those obtained in clinical practice.

Subject specific finite element analysis of implant stability for a cementless femoral stem

BACKGROUND

The primary stability of a cementless implant is crucial to ensure long term stability through osseointegration. In the present study we have examined how subject specific finite element models can be used to evaluate the stability of a cementless femoral stem.

METHODS

Micromotion on the bone-implant interface of a cementless stem was measured experimentally in six human cadaver femurs. Subject specific finite element models were built from computed tomography of the same femurs, and used to simulate the same load scenario used experimentally.

FINDINGS

Both experimental measurements and numerical analyses showed a tendency of increased rotational stability for bigger implants. Good correlation was found between measurements and calculated values of axial rotation (R(2)=0.74, P<0.001). The finite element models produced interface micromotion of the same magnitude as measured experimentally, with micromotion generally below 40 microm. Bigger femoral stems were found to decrease the micromotion in the experimental measurements. This tendency could not be recognised in the interface micromotion from the finite element models.

INTERPRETATION

The finite element models showed limited success in predicting interfacial micromotion, but reproduced a similar pattern of rotational stability for the implants as seen experimentally. Since rotation in retroversion is often the main concern when studying implant stability, subject specific finite element models could be employed for pre-clinical evaluation of implants.

Prediction of micromotion initiation of an implanted femur under physiological loads and constraints using the finite element method

In cementless total hip replacement surgery the conditions for micromotion initiation at the bone—stem interface and the role of stair climbing versus gait in promoting incipient slipping deserve attention. The goal of the present paper was to propose a finite element approach for analysing the structural behaviour of hip joint prostheses under physiological loadings and boundary conditions, which allows the prediction of micromotion initiation with low computational effort. In this paper, three-dimensional (3D) finite element analyses were performed of intact and implanted human femurs in order to address the above-mentioned problems. Accurate finite element models based on computed tomography images of a human femur were employed; tetrahedral elements were used to construct the models and the contact options of a full bond between the femoral bone and stem were also used. The shear strains at the contact between femoral bone and stem were evaluated. Two loading cases, namely walking and stair climbing, were applied to investigate the effect of different loading conditions on the shear strain patterns. Shear strains in the z direction can be reasonably considered a significant stimulus of slip initiation or fibrous tissue formation or both at the bone—stem interface, whereas shear strains in the x— y plane can be assumed to be a sensible measurement of the tendency to implant—bone micromotion under torsional loads. Comparisons with other studies are complicated by the difference in the methods and testing conditions used. If mobilization is to be initiated, rotational displacements at the interface should be sensible and significant parameters, i.e. the material, should be distorted to some extent. Thus, for a particular point on the bone—metal interface, the maximum shear strain in any direction within the interface plane will indicate the likelihood of slippage initiation at that point. The different femur states (intact and implanted) and loading conditions (walking and stair climbing) are compared. The stair-climbing loads resulted in the highest strains observed under any conditions, either intact or implanted.

Subject specific finite element analysis of stress shielding around a cementless femoral stem

BACKGROUND

Stress shielding around a femoral stem is usually assessed experimentally using composite or human cadaver femurs. In the present study we have explored the feasibility of using subject specific finite element models to determine stress shielding in operated femurs.

METHODS

Cortical strain was measured experimentally on seven human cadaver femurs, intact and implanted with a straight cementless prosthesis. Two load configurations were considered: single leg stance and stair climbing. Subject specific finite element models derived from computed tomography of the same femurs were analysed intact and with an implant. Principal cortical strain was used to validate the finite element models. Stress shielding was defined as the change in equivalent (von Mises) strain between pre- and post-operative femurs.

FINDINGS

Cortical strain predicted by the finite element analyses showed to be close to unity with the experimental observations for both intact (R2=0.94, slope=0.99), operated femurs (R2=0.86, slope=0.86) and stress shielding (R2=0.70, slope=0.90). In the proximal calcar area, the region most prone to periprosthetic remodelling, the finite element models were found to successfully reproduce the stress shielding observed experimentally.

INTERPRETATION

The study shows that subject specific finite element models manage to describe the stress shielding pattern measured in vitro in the different femurs. Finite element models based on actual human femurs (cadaver and/or patient) could thus be a useful tool in the pre-clinical evaluation of new implants.

Finite element analysis of the effect of proximal interlocking on primary fixation of the Intra-Medullary Cruciate stem

BACKGROUND

The primary fixation of cementless hip prostheses is related to the shape of the stem. When there is a complication of loading in the rotational direction, the mechanical fixation of a hip stem is considered to provide good primary fixation. The purpose of this study was to evaluate whether the Intra-Medullary Cruciate stem with a characteristic fixation method, which was developed by a group at Kitasato University, contributes to primary fixation by finite element analysis.

METHODS

Analysis was performed at a friction coefficient of 0.1 with automatic contact, under the restriction of the distal femoral end. The following three loading conditions were applied: (1) step loading of the joint resultant force in the region around the hip stem; (2) loading in the rotational direction, simulating torsion; and (3) loading of the femoral head equivalent to that during walking. Displacement of an Intra-Medullary Cruciate stem and a reference stem along the x-, y-, and z-axes and rotational direction was calculated by simulation, and the stress distributed on the stem and femur was determined.

RESULTS

Relative displacement along the z-axis of distal parts, which is a clinical problem with hip prosthesis stems, was lower for the Intra-Medullary Cruciate stem than for the reference stem. Displacement of the stem along the z-axis direction was low, indicating a low risk of sinking. The interlocking mechanism, which is a characteristic of the Intra-Medullary Cruciate stem, functioned to suppress its displacement, indicating that the locking method of this stem contributed to its stability. Because no stress concentration was detected in certain regions, it was thought that there are no risks of breakage of the Intra-Medullary Cruciate stem and femur.

CONCLUSIONS

It was suggested that effective fixation of the Intra-Medullary Cruciate stem can be achieved because its displacement is lower than that of the reference stem and displacement of the stress level is appropriate for primary fixation.

Outcome of hybrid stem fixation in osteoporotic female patients. A minimum five-year follow-up study

In osteoporotic patients cemented stems are usually used to achieve a good primary stability. However, when patients are obese or active the long-term survival of cemented prostheses is questioned. In these patients, a partially-cemented stem with a hybrid fixation could be advantageous. A hybrid stem was retrospectively evaluated at a minimum follow-up of 60 months (mean, 75 months) in 58 osteoporotic women: seventeen with a body mass index (BMI) >30 (obese), 41 with a BMI between 25 and 29.9 (overweight), and an UCLA score for activity level >6. At the latest follow up, the Harris hip score improved from 33.5 points preoperatively to 81.6 points, and the WOMAC score improved significantly. Three stems (4.9%) had an asymptomatic subsidence of less than 2.5 mm; no stem was revised. These results support the use of partially-cemented stems in heavy or active osteoporotic women.

Preclinical assessment of the long-term endurance of cemented hip stems. Part 2: in-vitro and ex-vivo fatigue damage of the cement mantle

Fatigue damage in the cement mantle surrounding hip stems has been studied in the past. However, so far no quantitative method has been validated for assessing ex-vivo damage and for predicting the in-vitro risk of cement fracture. This work presents a method for measuring cement damage; the cement mantle was sliced and sections were inspected with dye penetrants and an optical microscope. Cracks were counted, measured, and classified by type in each region of the cement mantle. Statistical indicators (in total and per unit volume of cement) were proposed that allow quantitative comparison. The method was first validated on two implant types with known clinical success rate, which were tested in vitro using a physiological loading profile (described in Part 1 of this work). The most relevant indicators were able to detect statistical differences between the two designs. Retrieved cement mantles (the same design as one of the in-vitro stems) from revision surgery were also processed with the same inspection method. Excellent qualitative and quantitative agreement was found between the in-vitro generated fatigue damage and the cracking pattern found in the ex-vivo retrieved cement mantles. This demonstrated the effectiveness of the cement inspection protocol and provided a further validation to the in-vitro testing method.

Finite Element and Experimental Cortex Strains of the Intact and Implanted Tibia

Finite Element (FE) models for the simulation of intact and implanted bone find their main purpose in accurately reproducing the associated mechanical behavior. FE models can be used for preclinical testing of joint replacement implants, where some biomechanical aspects are difficult, if not possible, to simulate and investigate in vitro. To predict mechanical failure or damage, the models should accurately predict stresses and strains. Commercially available synthetic femur models have been extensively used to validate finite element models, but despite the vast literature available on the characteristics of synthetic tibia, numerical and experimental validation of the intact and implant assemblies of tibia are very limited or lacking. In the current study, four FE models of synthetic tibia, intact and reconstructed, were compared against experimental bone strain data, and an overall agreement within 10% between experimental and FE strains was obtained. Finite element and experimental (strain gauge) models of intact and implanted synthetic tibia were validated based on the comparison of cortex bone strains. The study also includes the analysis carried out on standard tibial components with cemented and noncemented stems of the P.F.C Sigma Modular Knee System. The overall agreement within 10% previously established was achieved, indicating that FE models could be successfully validated. The obtained results include a statistical analysis where the root-mean-square-error values were always <10%. FE models can successfully reproduce bone strains under most relevant acting loads upon the condylar surface of the tibia. Moreover, FE models, once properly validated, can be used for preclinical testing of tibial knee replacement, including misalignment of the implants in the proximal tibia after surgery, simulation of long-term failure according to the damage accumulation failure scenario, and other related biomechanical aspects.

Partially cemented AncaDualFit hip stems do not fail in simulated active patients

BACKGROUND

Partially cemented hip stems have been introduced to offer the advantages of cemented stems on the short-term, and of cementless ones on the long-term. One such device, the AncaDualFit, has been thoroughly validated pre-clinically under average loading conditions. Concerns recently arose concerning the long-term endurance of such implants in active patients. In fact, it was suspected that cyclic loads applied by demanding patients could lead to fixation failure.

METHODS

The long-term performance of the AncaDualFit partially cemented stem was studied in vitro, using a validated protocol that simulated the loads of 24 years of an active patient. Inducible and permanent micromotions were measured in five specimens and compared against two well-established cemented stems, and a cementless stem (the original design from which was derived). Cement damage (fatigue cracks) due to cyclic loading was quantified and compared against the cemented stems.

FINDINGS

Inducible and permanent micromotions of the AncaDualFit partially cemented stem were slightly larger that the cemented stems, but much smaller than the cementless one. The migration, however, indicated a clear trend towards stabilization. Cement damage was minimal, even if compared to the most successful cemented stems. Short cracks were observed only near the cement inlet, but did not propagate in the two cement pockets.

INTERPRETATION

The partially cemented AncaDualFit stem can safely withstand very severe loading without significant damage, thanks to the design of the two anterior and posterior cement pockets. Results are reassuring also in comparison with other successful designs. Thus, it can be safely used, even in active patients.

Predicting the subject-specific primary stability of cementless implants during pre-operative planning: Preliminary validation of subject-specific finite-element models

Pre-operative planning help the surgeon in taking the proper clinical decision. The ultimate goal of this work is to develop numerical models that allow the surgeon to estimate the primary stability during the pre-operative planning session. The present study was aimed to validate finite-element (FE) models accounting for patient and prosthetic size and position as planned by the surgeon. For this purpose, the FE model of a cadaveric femur was generated starting from the CT scan and the anatomical position of a cementless stem derived by a skilled surgeon using a pre-operative CT-based planning simulation software. In-vitro experimental measurements were used as benchmark problem to validate the bone-implant relative micromotions predicted by the patient-specific FE model. A maximum torque in internal rotation of 11.4 Nm was applied to the proximal part of the hip stem. The error on the maximum predicted micromotion was 12% of the peak micromotion measured experimentally. The average error over the entire range of applied torques was only 7% of peak measurement. Hence, the present study confirms that it is possible to accurately predict the level of primary stability achieved for cementless stems using numerical models that account for patient specificity and surgical variability.

Assessments of different kinds of stems by experiments and FEM analysis: appropriate stress distribution on a hip prosthesis

BACKGROUND

It is now recognized that initial stability is essential for avoidance of thigh pain in hip replacement. The initial stability corresponds to an optimal stress distribution of cementless orthopedic implants. Although the relationship between the contour and stress at the fixation site has been analyzed, guidelines on stem design have not been established.

METHODS

Finite element models of three currently-used stems were constructed for a computer simulation. Contact stress at the fixation site of a joint prosthesis was analyzed by an explicit three-dimensional finite element method. The stress immediately after applying load using a film or sensor which can measure contact stress was observed. The situation of the initial fixation about the specific part which becomes important clinically based on the results was clarified.

FINDINGS

We introduced fluctuation area as a measure to evaluate the primary fixation of femoral stems. It was found that the stress distribution on the PerFix SV stem fluctuated with a slight disturbance. On the Intra-Medullary Cruciate stem, the high stress areas were distributed on the proximal area and under the pin. The high stress area on the VerSys stem were spread on the medial side.

INTERPRETATION

This study highlights the mechanical instability of the fixation site of joint prostheses, and thus suggests that the general idea that unconditionally recommends a larger area for the fixation site of joint prostheses should be revised.

Artificial composite bone as a model of human trabecular bone: the implant-bone interface

The use of artificial bones in implant testing has become popular due to their low variability and ready availability. However, friction coefficients, which are critical to load transfer in uncemented implants, have rarely been compared between human and artificial bone, particularly for wet and dry conditions. In this study, the static and dynamic friction coefficients for four commercially used titanium surfaces (polished, Al(2)O(3) blasted, plasma sprayed, beaded) acting on the trabecular component of artificial bones (Sawbones) were compared to those for human trabecular bone. Artificial bones were tested in dry and wet conditions and normal interface stress was varied (0.25, 0.5, 1.0MPa). Friction coefficients were mostly lower for artificial bones than real bone. In particular, static friction coefficients for the dry polished surface were 20% of those for real bone and 42-61% for the dry beaded surface, with statistical significance (alpha<0.05). Less marked differences were observed for dynamic friction coefficients. Significant but non-systematic effects of normal stress or wet/dry condition on friction coefficients were observed within each surface type. These results indicate that the use of artificial bone models for pre-clinical implant testing that rely on interface load transfer with trabecular bone for mechanical integrity can be particularly sensitive to surface finish and lubrication conditions.

Assessment of the fixation stiffness of some femoral stems of different designs

BACKGROUND

Appropriate contour design of a femoral stem is important for the secure primary fixation. Although the relationship between the contour and stress or micro-motion at the fixation site has been analyzed, guidelines on stem design have not been established.

METHODS

Different kinds of finite element models of three femoral stems were constructed for computer simulation. These models had the contour designs that head for the tight mechanical fixation by the different ways, respectively. Boundary and initial conditions were (i) rigid contact of the distal end of the model femur with the rigid base. (ii) Stepping load of 800 N or 1800 N was applied to the proximal top of the stem. (iii) Stepping load of 640 N or 1440 N was pulled from the greater trochanter of the femur as muscle force. The ratio of displacement to the vertical load, which was defined as fixation stiffness, was calculated.

FINDINGS

The mean displacement of the intra-medullary cruciate stem was 27.6 nm. For the VerSys stem with sharp fins, the mean displacement was 32.9 nm. For the PerFix SV stem with a flange, the mean displacement was 52.8 nm. Vertical fixation stiffness estimated on the intra-medullary cruciate stem, the VerSys stem, and the PerFix SV stem was 461, 264, and 313 MN/mm, respectively.

INTERPRETATION

Contour design of a femoral stem is important for achieving secure fixation, which prevents loosening. We introduce fixation stiffness as a measure to theoretically evaluate the primary fixation of femoral stems.

Primary stability of an anatomical cementless hip stem: A statistical analysis

The primary stability that the surgeon can achieve during surgery is a determinant of the clinical success of cementless implants. Thus, estimating what level of primary stability can be obtained with a new design is an important aspect of pre-clinical evaluation. The primary stability of a cementless hip stem is not only affected by the implant design, but also by other factors such as the mechanical quality of the host bone, the presence of gaps around the bone-implant interface, the body weight of the patient, and the size of the implant. Even the most extensive experimental study can only explore a small sub-set of all possible combinations found in vivo. To overcome this limitation, we propose a combination of experimental and numerical methods. The primary stability of a cementless anatomical stem is assessed in vitro. A finite element model is developed to accurately replicate the same experiment. The model is then parameterised over the various factors that affect the primary stability, and used in a Monte Carlo scheme to assess the primary stability over a simulated population. In this study, the method was used to investigate the mechanical stability of an anatomical cementless stem over more than 1000 simulated cases. Twenty cases were found macroscopically unstable, due to a combination of unfavourable conditions. The rest of the Monte Carlo sample showed on average a peak micromotion under stair climbing loading of 206 +/- 159 microm. The proposed method can be used to evaluate new designs in conditions more representative of the variability in clinical practice.

Ipsilateral shoulder and elbow replacements: on the risk of periprosthetic fracture

BACKGROUND

Ipsilateral shoulder and elbow replacements may leave only a short segment of bone bridging the two implants in the humerus. The potential for high stress concentrations as a result of this geometry has been a concern with regard to periprosthetic fracture, especially with osteoporotic bone. The study aims to determine the optimum length of the bone-bridge between shoulder and elbow humeral implants, and to assess the effect of filling the canal with cement.

METHODS

A three-dimensional finite element model was used to compare the stresses between a humerus with a solitary prosthesis and a humerus with both proximal and distal cemented prostheses. The length of the bone-bridge and the effect of filling the canal with cement were studied under bending and torsion.

FINDINGS

Gradual load transfer from prosthesis to bone was observed for all cases, and no stress concentration was evident. The length of the bone-bridge had no deleterious effect on stresses in the humerus, and filling the canal with cement did not appreciably decrease the loads carried by the humerus.

INTERPRETATION

The length of the bone-bridge between stem tips has little effect on the resultant stresses in the humerus. Filling the canal with cement adds little benefit to the structural integrity of the humerus. Ipsilateral shoulder and elbow prostheses may be considered independent of one another in terms of risk of periprosthetic fracture.

Determination of muscle loading at the hip joint for use in pre-clinical testing

The stability of joint endoprostheses depends on the loading conditions to which the implant-bone complex is exposed. Due to a lack of appropriate muscle force data, less complex loading conditions tend to be considered in vitro. The goal of this study was to develop a load profile that better simulates the in vivo loading conditions of a "typical" total hip replacement patient and considers the interdependence of muscle and joint forces. The development of the load profile was based on a computer model of the lower extremities that has been validated against in vivo data. This model was simplified by grouping functionally similar hip muscles. Muscle and joint contact forces were computed for an average data set of up to four patients throughout walking and stair climbing. The calculated hip contact forces were compared to the average of the in vivo measured forces. The final derived load profile included the forces of up to four muscles at the instances of maximum in vivo hip joint loading during both walking and stair climbing. The hip contact forces differed by less than 10% from the peak in vivo value for a "typical" patient. The derived load profile presented here is the first that is based on validated musculoskeletal analyses and seems achievable in an in vitro test set-up. It should therefore form the basis for further standardisation of pre-clinical testing by providing a more realistic approximation of physiological loading conditions.

The muscle standardized femur: a step forward in the replication of numerical studies in biomechanics

The standardized femur is the computer aided design (CAD) solid model of a synthetic human femur, commonly used in experiments in vitro, available in the public domain through the International Society of Biomechanics Finite Element Mesh Repository. Currently used by hundreds of researchers, it was made available to simplify the experimental cross-validation of numerical studies as well as their replication by other researchers. One aspect that the standardized femur left uncovered is the definition of muscles and ligaments. In particular, for a variety of simulations it would be extremely useful to map on to the femoral surface the insertion of the principal muscles. The aim of the present study was to create a new solid model, called the muscle standardized femur, where the femoral insertion of each muscle is mapped on to the surface of the femur. Published data on muscle insertion morphometry were registered to the model by applying an affine scaling defined on bone landmarks. Good agreement was found with another similar study in which only the insertion centres were defined. The new model will be made available in the public domain for no-profit uses. When combined with published data on the direction and intensity of muscular forces this model is expected to make a useful contribution to the steadily growing library of models and data sets made available to the biomechanical community.

Design revision of a partially cemented hip stem

In a previous preclinical study the prototype version of a partially cemented hip stem, cement-locked uncemented (CLU) prosthesis, showed optimal primary stability and moderate stress shielding. However, numerical analysis suggested that the prototype design would induce relatively high stresses in the cement and a significant relative motion between cement and metal. The present study aimed to verify if these problems could be eliminated once the CLU design is improved. The revised design was analysed using a complete finite element model of an implanted human femur. To further strengthen the predictions of the finite element analysis, the cement damage induced by a severe load history was assessed experimentally in synthetic femurs implanted with the improved CLU stem or with a clinically successful fully cemented stem. The modifications made to the CLU stem design did not reduce its good primary stability but decreased the metal-cement relative micromotion. The same load induced stresses in the cement mantle of the improved CLU stem that were significantly lower than those predicted for the prototype design. Although the presence of modelling artefacts produced a highly localized stress peak of 13 MPa. 99 per cent of the cement volume was subjected to a principal tensile stress lower then 4 MPa. These levels of stress compare favourably with the tensile fatigue limit of the acrylic cement used in this study (9.7 MPa). The experimental results further supported these findings. The cemented stem showed a number of cracks per volume unit approximately ten times higher than the partially cemented stem under investigation.