Effects of interfacial variables on ceramic adherence to cast and machined commercially pure titanium

Effect of different production techniques on the color of porcelain-fused-to-titanium restorations

In dentistry, the shade selection of the restoration affects the success of the restoration. For this reason, it may be decisive for clinicians to determine whether the difference in framework production influences color in metal-ceramic restorations. The study examined the effects of different framework production techniques used in porcelain-fused-to-titanium restorations on color changes. 45 square-shaped samples were manufactured using cast, milling, and laser-sintering techniques. Opaque and dentin porcelain were performed, and all samples were glazed. A spectrophotometer was used for color measurements. Before opaque application, after opaque application, and after porcelain + glaze application, it was obtained L*, a*, and b* values. Color differences (ΔE00) were calculated with the CIEDE2000 formula. ANOVA (Post Hoc: Bonferroni) and Shapiro Wilks (Normality) tests were used for statistical analysis (p < 0.05). At the different laboratory steps, the difference between cast&laser-sintered groups and between milled&laser-sintered groups was statistically significant (p < 0.05). Before and after opaque application, the differences in L*, a*, and b* values between cast, milled, and laser-sintered groups were statistically significant (p < 0.05). Different framework production methods influenced the color of porcelain-fused-to-titanium restorations.

The effect of nanocoatings of SiO2, TiO2, and ZrO2 on titanium-porcelain bonding

STATEMENT OF PROBLEM

Durable titanium-porcelain bonding is challenging because of the formation of a thick oxide layer on the surface during porcelain firing.

PURPOSE

The purpose of this in vitro study was to evaluate how atomic layer deposition (ALD) of different oxide coatings affected titanium-porcelain bonding and failure types.

MATERIAL AND METHODS

Forty-four airborne-particle abraded Type-2 titanium specimens were coated by ALD with either SiO₂, TiO₂, or ZrO₂ (n=11) at a thickness of 30 nm, whereas control specimens were left uncoated (n=11) (airborne-particle abraded only). The surface roughness of the specimens was analyzed with a profilometer before applying porcelain (Vita Titankeramic). Titanium-porcelain bonding was analyzed by using a 3-point bend test. Surface properties and titanium-porcelain interfaces were examined under scanning electron microscopy combined with energy-dispersive spectroscopy, and failure types were evaluated by using a stereomicroscope. Surface roughness and bond strength data were analyzed by 1-way ANOVA and Tukey HSD tests. Failure type data were analyzed by the Fisher-Freeman-Halton exact test (α=.05).

RESULTS

All nanocoatings increased surface roughness values, but only TiO₂ and ZrO₂ coatings showed statistically significant higher roughness than the control surfaces (P<.001). Specimens coated with SiO₂ (28.59 ±4.37 MPa) and TiO₂ (26.86 ±3.66 MPa) presented significantly higher bonding strength than control (22.04 ±4.59 MPa) specimens (P<.01). Fracture types of different groups were not statistically different (P>.05).

CONCLUSIONS

Nanocoating titanium surfaces with SiO₂ and TiO₂ by using the ALD technique significantly improved titanium-porcelain bonding.

Comparative In Vitro Study of the Bond Strength of Composite to Carbon Fiber Versus Ceramic to Cobalt-Chromium Alloys Frameworks for Fixed Dental Prostheses

Purpose: The aim of this comparative in vitro study was to assess the bond strength and mechanical failure of carbon-fiber-reinforced composites against cobalt–chrome structures with ceramic veneering. Materials and methods: A total of 24 specimens (12 per group) simulating dental prosthetic frameworks were fabricated. The experimental specimens were subjected to a thermocycling aging process and to evaluate bond strength. All specimens were subjected to a three-point bending test to fracture using a universal testing machine. Results: The cobalt–chrome/ceramic group yielded a bond strength value of 21.71 ± 2.16 MPa, while the carbon-fiber-reinforced composite group showed 14.50 ± 3.50 MPa. The failure assessment reported statistical significance between groups. Although carbon-fiber-reinforced composite group showed lower bond strength values, the chipping incidence in this group was as well lower. Conclusions: The chrome–cobalt/ceramic group showed greater bonding strength compared to the carbon-fiber-reinforced composite; most of the fractures within the cobalt–chrome/ceramic group, had no possibility of direct clinical repair.

Effect of different firing atmospheres on debonding strength of dental porcelain fused to commercially pure titanium

An in vitro investigation was performed to evaluate the bonding characteristics of porcelain fused to metal (PFM)/commercially pure titanium (cp Ti, grade II) in three firing atmospheres of under vacuum and using two noble gases argon (Ar) and helium (He). Three groups of porcelain veneers firing under vacuum, Ar, and He were prepared to evaluate the bonding of porcelain fused to the cold-rolled cp Ti. The bond strength of PFM durability by a three-point bending test, phases, microhardness of cp Ti after firing processes, and fractures were measured and evaluated. Results show the microhardness of cp Ti in group of porcelain firing under He atmosphere was significantly lower than that of the two other groups, which were in vacuum and Ar (P < .05). X-ray diffraction showed the He group produced in relatively small amounts of TiO₂ and TiO oxides than other groups but featured relatively high quantity of airhole defects in the porcelain body leading to the lowest bond strength. The Ar group presented the highest bond strength of comparing with the groups under vacuum and using He (P < .05). Although the firing processes in He could efficiently prevent the diffusion of oxygen into Ti, the porcelain-cp Ti bond strength using Ar protective atmosphere presented the advantage to achieve clinical requirement because porcelain firing under He revealed prominent voids and defects within the body of porcelain.

Cast, milled and EBM-manufactured titanium, differences in porcelain shear bond strength

The objectives were to analyze the oxide layer generated between titanium and porcelain during firing and compare it in different manufacturing techniques: cast, milled and EBM-technique. Seventy two specimens were manufactured, subdivided according to surface treatment: time of passivation (P) and no time of passivation (NP) before porcelain firing. Specimens from each group were analyzed with scanning electron microscopy: one only fired once, and one subjected to six firings. Remaining specimens were subjected to shear bond strength test. The EBM-produced NP-group had highest mean value (25.0 MPa) and the milled P-group showed lowest mean value (18.5 MPa) when all factors were compared. No significant difference was detected according to time of passivation. SEM showed consistent and well-defined boundary between the different layers. Time of passivation and impact on oxide growth was not detected. The bond strength of porcelain to milled titanium is lower when compared to cast titanium and EBM-produced titanium.

Comparison of the bond strength of ceramics to Co-Cr alloys made by casting and selective laser melting

PURPOSE

Considering the importance of metal-ceramic bond, the present study aimed to compare the bond strength of ceramics to cobalt-chrome (Co-Cr) alloys made by casting and selective laser melting (SLM).

MATERIALS AND METHODS

In this in-vitro experimental study, two sample groups were prepared, with one group comprising of 10 Co-Cr metal frameworks fabricated by SLM method and the other of 10 Co-Cr metal frameworks fabricated by lost wax cast method with the dimensions of 0.5 × 3 × 25 mm (following ISO standard 9693). Porcelain with the thickness of 1.1 mm was applied on a 3 × 8-mm central rectangular area of each sample. Afterwards, bond strengths of the samples were assessed with a Universal Testing Machine. Statistical analysis was performed with Kolmogorov-Smirnov test and T-test.

RESULTS

Bond strength in the conventionally cast group equaled 74.94 ± 16.06 MPa, while in SLM group, it equaled 69.02 ± 5.77 MPa. The difference was not statistically significant (P ≤ .05).

CONCLUSION

The results indicated that the bond strengths between ceramic and Co-Cr alloys made by casting and SLM methods were not statistically different.

Effect of sandblasting on fracture load of titanium ceramic crowns

Purpose of the Study:

It is difficult to achieve a reliable bond between the titanium and veneering porcelain. The aim of this study was to evaluate the bond strength between titanium ceramic crowns.

Materials and Methods:

The surfaces of titanium copings were divided in two groups. Group A sandblasted with 250 um (n = 10) and Group B without sandblasting (n = 10). Low-fusing porcelain was bonded over copings. A universal testing machine was used to determine the fracture load (N) of the crowns. All data were compared using Student's t-test.

Results:

There was a significant difference in fracture toughness between two groups (P = 0.05). The mean value of fracture strength for Group A was 721.66 N and for Group B was 396.39 N.

Conclusions:

Sandblasting improves the bond strength between titanium, and ceramic, mechanical bonding plays a crucial role in the bonding between titanium and ceramic.

Effect of heating palladium-silver alloys on ceramic bond strength

STATEMENT OF PROBLEM

The effects of different heat treatments on the internal oxidation and metal-ceramic bond in Pd-Ag alloys with different trace elements require further documentation.

PURPOSE

The purpose of this in vitro study was to determine whether heat treatment affects the metal-ceramic bond strength of 2 Pd-Ag alloys containing different trace elements.

MATERIAL AND METHODS

Thirteen cast specimens (25×3×0.5 mm) from each of 2 Pd-Ag alloy groups (W-1 and Argelite 61+3) were allocated to heat treatments before porcelain application: heating under reduced atmospheric pressure of 0.0014 MPa and 0.0026 MPa and heating under normal atmospheric pressure. Bond strengths were evaluated using a 3-point bending test according to ISO9693. Results were analyzed using 2-way ANOVA and Tukey HSD test (α=.05). Visual observation was used to determine the failure types of the fractured specimens. Scanning electron microscopy and energy dispersive spectroscopy were used to study morphologies, elemental compositions, and distributions in the specimens.

RESULTS

The W-1 group had a mean bond strength significantly higher than that of Argelite 61+3 (P<.001). Heating under reduced atmospheric pressures of 0.0014 MPa and 0.0026 MPa resulted in similar bond strengths (P=.331), and both pressures had significantly higher bond strengths than that of heating under normal atmospheric pressure (P=.002, P<.001). Heating under different air pressures resulted in Pd-Ag alloys that contained either Sn or In and Ga, with various degrees of internal oxidation and different quantities of metallic nodules.

CONCLUSIONS

Heating under reduced atmospheric pressure effectively improved the bond strength of the ceramic-to-Pd-Ag alloys.

Effect of oxidation heat treatment on the bond strength between a ceramic and cast and milled cobalt-chromium alloys

There is a dearth of dental scientific literature on the effect of different oxidation heat treatments (OHTs) (as surface pretreatments) on the bonding performance of cast and milled cobalt-chromium (CoCr) alloys. The objective of this study was to evaluate the effect of different OHTs on the bond strength between a ceramic and cast and milled CoCr alloys. Cobalt-chromium metallic specimens were prepared using either a cast or a milled method. Specimens were subjected to four different OHT methods: without OHT; OHT under normal atmospheric pressure; OHT under vacuum; and OHT under vacuum followed by sandblasting. The metal-ceramic bond strength was evaluated using a three-point bending test according to ISO9693. Scanning electron microscopy and energy-dispersive spectroscopy were used to study the specimens' microstructure and elemental composition. The bond strength was not affected by the CoCr manufacturing method. Oxidation heat treatment performed under normal atmospheric pressure resulted in the highest bond strength. The concentration of oxygen on the alloy surfaces varied with the different pretreatment methods in the following order: OHT under normal atmospheric pressure > OHT under vacuum > without OHT ≈ OHT under vacuum followed by sandblasting.

Airborne-particle abrasion parameters on the quality of titanium-ceramic bonds

STATEMENT OF PROBLEM

Airborne-particle abrasion of titanium is a clinically acceptable method of surface preparation. It is crucial to know the effectiveness of bond strength between the metal substructure and the veneering ceramics after this kind of surface treatment.

PURPOSE

The purpose of this study was to determine how the particle size of the abrasive material and pressure affected treated surfaces and the strength of titanium-ceramic bonds.

MATERIAL AND METHODS

Disks made of titanium (Tritan CpTi grade 1, Dentaurum, 99.5% Ti) were treated in an airborne-particle abrasion process with 50, 110, and 250 μm aluminum oxide (Al2O3) at pressures of 0.2, 0.4, and 0.6 MPa. To characterize the treated surfaces, the following values were measured: roughness, free surface energy, and the quantity of abrasive particles attached to the surface. Subsequently, the strength of the metal-ceramic bond was determined. Apart from the strength tests, fractures were observed to determine the character and fracture location in the course of the strength tests. The results of the experiment were analyzed with 2-way ANOVA and the Tukey HSD test (α=.05).

RESULTS

Both the pressure and the particle size of Al2O3 used in the airborne-particle abrasion affected the strength of the titanium-ceramic bond (P<.05). A statistically significant difference was found between the group subjected to airborne-particle abrasion under a pressure of 0.4 MPa with 110-μm Al2O3 particles and the other experimental groups (P<.05).

CONCLUSION

This study demonstrates that the highest bond strength between a ceramic and titanium substructure can be achieved after airborne-particle abrasion at an angle close to 45 degrees with 110-μm Al2O3 particles under 0.4 MPa of pressure.

Effect of Bonding Agent Application Method on Titanium-Ceramic Bond Strength

PURPOSE

Although milled titanium may be used as a substructure in fixed and implant prosthodontics, the application of the veneering porcelain presents particular challenges compared to traditional alloys. To address these challenges, some Ti ceramic systems incorporate the application of a bonding agent prior to the opaque layer. Vita Titankeramik's bonding agent is available as a powder, paste, and spray-on formulation. We examined the effect of these three application methods on the bond strength.

MATERIALS AND METHODS

Four titanium bars were milled from each of 11 wafers cut from grade II Ti using the Kavo Everest milling unit and a custom-designed milling toolpath. An experienced technician prepared the 25 × 3 × 0.5 mm(3) metal bars and applied bonding agent using one of three application methods, and then applied opaque, dentin, and enamel porcelains according to manufacturer's instructions to a 8 × 3 × 1 mm(3) porcelain. A control group received no bonding agent prior to porcelain application. The four groups (n = 11) were blindly tested for differences in bond strength using a universal testing machine in a three-point bend test configuration, based on ISO 9693-1:2012.

RESULTS

The average (SD) bond strengths for the control, powder, paste, and spray-on groups, respectively, were: 24.8 (2.6), 24.6 (2.6), 25.3 (4.0), and 24.1 (3.9) MPa. One-way ANOVA and Tukey's multiple comparison tests were performed between all groups. There were no statistically significant differences among groups (p = 0.951).

CONCLUSION

Titanium-porcelain bond strength was not affected by the use of a bonding agent or its application method when tested by ISO 9693-1 standard.

Withdrawn. Duplicate: Effect of gold sputtering on the adhesion of porcelain to cast and machined titanium

STATEMENT OF PROBLEM

The bond strength of porcelain to titanium is insufficient to provide a clinically acceptable alternative to existing alloys for metal ceramic restorations.

PURPOSE

The purpose of the study was to investigate the effect of gold coating on the adhesion of porcelain to titanium.

MATERIAL AND METHODS

Forty titanium plates (25 × 8 × 1 mm) were prepared by casting and machining procedures to make 2 groups of each type (n=10). All plates were subjected to airborne-particle abrasion with alumina powder. One of each of the cast and machined groups was gold sputtered. A layer of porcelain was built up onto the titanium plates of all groups with a conventional technique. A precrack was created at the center of the specimen. Specimens were then subjected to a 4-point bending test with a universal testing machine. The load recorded from the test was used to determine adhesion in terms of the strain energy release rate (G value). The data were analyzed with ANOVA and post hoc testing (α=.05). The interfacial area of the tested specimen was then examined with scanning electron microscopy.

RESULTS

The G values of the gold-sputtered groups were significantly higher than those of the uncoated groups for both cast and machined groups (P<.05). No significant differences were noted within the groups.

CONCLUSIONS

The adhesion between porcelain and titanium was significantly improved when titanium was sputter coated with gold in both the cast and machined groups.

Effect of gold sputtering on the adhesion of porcelain to cast and machined titanium

STATEMENT OF PROBLEM

The bond strength of porcelain to titanium is insufficient to provide a clinically acceptable alternative to existing alloys for metal ceramic restorations.

PURPOSE

The purpose of the study was to investigate the effect of gold coating on the adhesion of porcelain to titanium.

MATERIAL AND METHODS

Forty titanium plates (25 × 8 × 1 mm) were prepared by casting and machining procedures to make 2 groups of each type (n=10). All plates were subjected to airborne-particle abrasion with alumina powder. One of each of the cast and machined groups was gold sputtered. A layer of porcelain was built up onto the titanium plates of all groups with a conventional technique. A precrack was created at the center of the specimen. Specimens were then subjected to a 4-point bending test with a universal testing machine. The load recorded from the test was used to determine adhesion in terms of the strain energy release rate (G value). The data were analyzed with ANOVA and post hoc testing (α=.05). The interfacial area of the tested specimen was then examined with scanning electron microscopy.

RESULTS

The G values of the gold-sputtered groups were significantly higher than those of the uncoated groups for both cast and machined groups (P<.05). No significant differences were noted within the groups.

CONCLUSIONS

The adhesion between porcelain and titanium was significantly improved when titanium was sputter coated with gold in both the cast and machined groups.

A comparison of the marginal adaptation of cathode-arc vapor-deposited titanium and cast base metal copings

STATEMENT OF PROBLEM

A new fabrication process where a titanium coping, with a gold colored titanium nitride outer layer, can be reliably fused to porcelain; however, the marginal adaptation characteristics are undetermined.

PURPOSE

The purpose of the study was to compare the clinically acceptable marginal adaptation (CAMA - defined as a marginal gap mean of ≤ 60 μm) rates of cathode-arc vapor-deposited titanium and cast base metal copings to determine whether the titanium copings would produce a higher CAMA rate than the cast base metal copings.

MATERIAL AND METHODS

Thirty-seven cathode-arc vapor-deposited titanium copings and 40 cast base metal copings were evaluated using an optical microscope. Fifty vertical marginal gap measurements were made of each coping, and the mean of these measurements was used to form the gap score. A 1-tailed t test was used to compare the CAMA rates, and the Satterthwaite t-score was used to analyze the consistency of the coping adaptation (α =.05).

RESULTS

CAMA was achieved by 24 of the 37 (64.86%) titanium copings compared to 19 of the 40 (47.50%) base metal copings. A 1-tailed t test produced a Z-score of 1.533 (1-tailed P=.063), which allowed acceptance of the study hypothesis with only a modest risk of a Type I error.

CONCLUSIONS

Cathode-arc vapor-deposited titanium copings exhibited a higher rate of CAMA compared to base metal copings.

Effect of ZrN coating by magnetron sputtering and sol-gel processed silica coating on titanium/porcelain interface bond strength

In this study, a coating technique was applied to improve the bond strength of titanium (Ti) porcelain. ZrN coating was prepared by magnetron sputtering, and silica coating was processed by a sol-gel method. The treated surfaces of the specimens were analyzed by X-ray diffraction, and the Ti/porcelain interface was investigated by scanning electron microscopy (SEM) and energy dispersive spectroscopy. The coated specimens appeared fully coherent to the Ti substrate. The fractured bonding surface was also investigated by SEM. The residual porcelain on the metal surface could be observed in the ZrN group and silica group, but there was no obvious porcelain remaining in the control group. A three-point-bending test showed that the bonding strength of the ZrN group (45.99 ± 0.65 MPa) was higher than the silica group (37.77 ± 0.78 MPa) (P < 0.001) and control group (29.48 ± 1.01 MPa) (P < 0.001), while that of the silica group was significantly higher than the control group (P < 0.001). In conclusion, conditioning the ceramic surface with ZrN and silica coatings resulted in a stronger Ti/porcelain bond. ZrN coating by magnetron sputtering was a more effective way to improve the bond strength between Ti and porcelain compared with sol-gel processed silica coating in this study.

Bonding between titanium and dental porcelain: a systematic review

OBJECTIVES

The aims of this literature review are to provide answers to questions on how to improve bonding between titanium and dental porcelain and how to further implement, in clinical practice, ceramic-veneered titanium as an alternative to conventional metal-ceramic systems.

MATERIAL AND METHODS

A literature search of PubMed and also among referenced published scientific papers was performed and 24 fulfilled the search criteria, namely mentions of titanium, ceramics and bond strength. These papers were compiled for comparison and evaluated regarding the bond strength achieved with different methods.

RESULTS

The results strongly indicate that there are possibilities to improve both the present materials and methods for titanium-ceramic veneering.

CONCLUSIONS

The results indicate that present knowledge is sufficient to conclude that veneering titanium with low-fused porcelain for crowns and fixed partial dentures can be recommended for routine clinical use.

Effect of composition, viscosity and thickness of the opaquer on the adhesion of resin composite to titanium

OBJECTIVES

The objectives of this study were to determine the bond strength of powder-liquid and paste opaquers with different chemical compositions and viscosity to a metal substructure when they were applied in two thicknesses and to evaluate the failure modes after the bond strength test.

METHODS

Titanium plates (51 mm x 25 mm x 1mm) (n(plates)=25, N=80, n=10 per group) were conditioned with chairside silica coating (CoJet-Sand, 30 microm silica coated Al(2)O(3)) from a distance of approximately 10mm at a pressure of 2.8 bar for 15 s/cm(2) and silanized. Four types of opaquers, namely one powder-liquid (Sinfony, 3M ESPE), and three paste opaquers [(Cimara, Voco), (Monopaque, Ivoclar Vivadent), (Cavex Experimental, Cavex)] were applied either in 0.25 or 0.50 mm thicknesses using standard polyethylene molds and photo-polymerized. Resin composite (Quadrant Posterior Dense, Cavex) was applied incrementally and photo-polymerized. The specimens were thermocycled (5-55 degrees C, 6000 cycles) prior to shear bond strength test (1mm/min). Failure types were analyzed using an optical microscope and scores were given according to the modified Adhesive Remnant Index (ARI) (Score 0=no opaquer on the surface, Score 1=<1/2 covered with opaquer, Score 2=>1/2 covered with opaquer, Score 3=completely covered with opaquer).

RESULTS

While thickness did not significantly affect the bond strength results (p=0.523), type of opaquers had a significant influence on the results (p<0.01) (Univariate ANOVA, Tukey's test). Interaction terms between thickness and opaquer type were significant (p<0.01). Debonded specimens during thermocycling were considered as 0 MPa. At both 0.25 and 0.5mm thicknesses, powder-liquid based opaquer (Sinfony) showed significantly higher results (8.4+/-5.6 and 8.4+/-4.9 MPa, respectively) than those of other opaquers (1.4+/-1 to 4.3+/-3.8 MPa) (p<0.05). Only when Cimara was applied in 0.25 mm (6.9+/-4.2 MPa), there were no significant differences with Sinfony (p>0.05). The lowest results in both thicknesses were obtained from Monopaque (4+/-3.8 to 1.6+/-1 MPa, respectively) and Cavex (1.4+/-1 to 4.2+/-2.9 MPa, respectively) paste opaquers. In all opaquers, the incidence of Score 0 (30) was more frequent followed by Score 1 (27) and Score 2 (20).

SIGNIFICANCE

The use of powder-liquid opaquer in order to mask the metal in repair actions provided higher bond strength than those of the paste opaquers in both thin and thick applications. In all opaquers, the incidence of adhesive failure between the opaquer and the metal was more common implying inadequate adhesion.

Effects of airborne-particle abrasion, sodium hydroxide anodization, and electrical discharge machining on porcelain adherence to cast commercially pure titanium

The aim of this study was to determine the effect of airborne-particle abrasion (APA), sodium hydroxide anodization (SHA), and electrical discharge machining (EDM) on cast titanium surfaces and titanium-porcelain adhesion. Ninety titanium specimens were cast with pure titanium and the alpha-case layer was removed. Specimens were randomly divided into three groups. Ten specimens from each group were subjected to APA. SHA was applied to the second subgroups, and the remaining specimens were subjected to the EDM. For the control group, 10 specimens were cast using NiCr alloy and subjected to only APA. Surfaces were examined by using scanning electron microscope and a surface profilometer. Three titanium porcelains were fused on the titanium surfaces, whereas NiCr specimens were covered with conventional porcelain. Titanium-porcelain adhesion was characterized by a 3-point bending test. Statistical analysis showed that the porcelain-metal bond strength of the control group was higher than that of the titanium-porcelain system (p < 0.05). There were no significant differences between the bond strengths of titanium groups (p 0.05), except the bond strengths of Noritake Super Porcelain TI-22 groups on which APA and SHA were applied (p < 0.05). SHA and EDM as surface treatment did not improve titanium-porcelain adhesion when compared to APA.

Effects of sandblasting and electrical discharge machining on porcelain adherence to cast and machined commercially pure titanium

The aim of this study was to determine the effect of sandblasting and electrical discharge machining (EDM) on cast and machined titanium surfaces and titanium-porcelain adhesion. Twenty machined titanium specimens were prepared by manufacturer (groups 1 and 2). Thirty specimens were prepared with autopolymerizing acrylic resin. Twenty of these specimens (groups 3 and 4) were cast with commercially pure titanium and the alpha-case layer was removed. For control group (group 5), 10 specimens were cast by using NiCr alloy. Groups 2 and 4 were subjected to EDM while groups 1, 3, and 5 were subjected to sandblasting. Surface examinations were made by using a scanning electron microscope (SEM). A low-fusing porcelain was fused on the titanium surfaces, whereas NiCr specimens were covered using a conventional porcelain. Titanium-porcelain adhesion was characterized by a 3-point bending test. Results were analyzed by Kruskal-Wallis and Mann-Whitney U tests. Metal-porcelain interfaces were characterized by SEM. The bond strength of control group was higher than that of the titanium-porcelain system. There was no significant difference between cast and machined titanium groups (p > 0.05). There was no significant difference between EDM and sandblasting processes (p > 0.05). The use of EDM as surface treatment did not improve titanium-porcelain adhesion compared with sandblasting.

Ceramic implant abutments: Cutting efficiency and resultant surface finish by diamond rotary cutting instruments

STATEMENT OF PROBLEM

There is no information regarding the cutting efficiency and the surface finish produced on ceramic implant abutments when using diamond rotary cutting instruments (DRCIs).

PURPOSE

The purpose of this study was to determine which DRCIs are the most efficient in cutting aluminum oxide and zirconium oxide implant abutments and to evaluate which DRCIs create the prepared ceramic abutment with the least surface roughness.

MATERIAL AND METHODS

A cutting regimen with a high-speed handpiece, 25 mL/min water spray and a 102.1-g load at the DRCI/ceramic interface was used to section the 4 x 4-mm edge of blocks of aluminum oxide (CerAdapt and Ceramic Esthetic Abutment) and zirconium oxide (Esthetic Zirconium Abutment (Nobel Biocare NB) and ZiReal Post (3i)) provided by the manufacturers. Two different brands of zirconium oxide were tested. Eight DRCIs of different types (Brasseler 2856, 5856, and 6856, Premier 770, TS2000, and Axis 856TSC, 856SC, and 856C) were tested to section each ceramic material 6 times, using a new block and a new DRCI for each test. The surface roughness (Ra value) was measured using a surface profilometer both parallel and perpendicular to the cut surface. Cutting efficiency was measured 3 times for change in weight/length of time (g/sec). The data were analyzed with a 1-way ANOVA and Tukey HSD tests (alpha=.05).

RESULTS

For the 3i zirconium oxide, 2 types of DRCIs (Axis 856 TSC and Brasseler 2856) produced a significantly smoother (P<.001 and P<.0001, respectively) surface finish on the shank and tip but not on the start and end. For the NB zirconium oxide, only the Axis 856C consistently produced a significantly smoother (P<.01, P<.0001 and P<.0001, respectively) surface finish on the start, shank, and tip. There was no significant difference in surface roughness of the NB aluminum oxide with use of any of the DRCIs. The Premier 770 was significantly more efficient (P<.0001 for 150 seconds and P<.001 for 300 seconds) in cutting the 3i zirconium oxide. The Premier 770 was significantly more efficient (P<.0001) in cutting the NB zirconium oxide at 150 seconds. The Premier TS2000 was significantly more efficient (P<.0001) at 300 seconds. The Axis 856 TSC was significantly more efficient (P<.0001 for 150 seconds and P<.001 for 300 seconds) in cutting the NB aluminum oxide.

CONCLUSION

For a smoother surface finish, Axis 856C should be used for the NB zirconium oxide abutment, and either Axis 856TSC or Brasseler 2856 should be used for the 3i zirconium oxide abutment. To complete gross reduction on the NB and 3i zirconium oxide abutments, Premier 770 and TS2000 were found to perform the best. Gross reduction on the aluminum oxide ceramic abutment from NB was most efficiently performed by Axis 856TSC.

Effect of Ceramic Coating by Aerosol Deposition on Abrasion Resistance of a Resin Composite Material

Aerosol deposition (AD coating) is a novel technique to coat solid substances with a ceramic film. The purpose of the present study was to investigate the effect of AD coating on abrasion resistance of a resin composite material. A 5-microm-thick aluminum oxide layer was created on the polymerized resin composite. The specimen was cyclically abraded using a toothbrush abrasion simulator for 100,000 cycles. Abraded surface was then measured with a profilometer to determine the average roughness (Ra) and maximum roughness (Rmax). It was found that abrasion cycling increased the Ra value of the No-AD-coating group, but decreased the Ra and Rmax values of the AD coating group. Moreover, the AD coating group showed significantly smaller Ra and Rmax values after 100,000 abrasion cycles as compared to the No-coating control group. Microscopic observation supported these findings. In conclusion, the resistance of the resin composite against toothbrush abrasion was improved by AD coating.

Effects of silicon coating on bond strength of two different titanium ceramic to titanium

OBJECTIVES

This study investigated the effect of silicon coating (SiO2) by magnetron sputtering on bond strength of two different titanium ceramics to titanium.

METHODS

Sixty cast titanium specimens were prepared following the protocol ISO 9693. Titanium specimens were divided into two test and control groups with 15 specimens in each. Test groups were silicon coated by the magnetron sputtering technique. Two titanium ceramics (Triceram and Duceratin) were applied on both test (coated) and control (uncoated) metal specimens. The titanium-ceramic specimens were subjected to a three point flexural test. The groups were compared for their bond strength. SEM and SEM/EDS analyses were performed on the delaminated titanium surfaces to ascertain bond failure.

RESULTS

The mean bond strength of Ti-Duceratin, Ti-Triceram, Si-coated Ti-Duceratin and Si-coated Ti-Triceram were 17.22+/-2.43, 23.31+/-3.18, 23.21+/-3.81 and 24.91+/-3.70 MPa, respectively. While the improvement in bond strength was 30% for Duceratin, it was statistically insignificant for Triceram. An adhesive mode of failure was observed in the Duceratin control group. In the silicoated Duceratin specimen, the bonded ceramic boundaries were wider but less than in the silicoated Triceram specimen. In the coated Triceram specimen, the ceramic retained areas were frequent and the failure mode was generally cohesive.

SIGNIFICANCE

Silicon coating was significantly effective in both preventing titanium oxide layer formation and in improving bond strength for Duceratin. However, it was of less value for Triceram.

Evaluation of low-fusing ceramic systems combined with titanium grades II and V by bending test and scanning electron microscopy

The bond strength by three point bending strength of two metal substrates (commercially pure titanium or grade II, and Ti-6Al-4V alloy or grade V) combined to three distinct low-fusing ceramic systems (LFC) and the nature of porcelain-metal fracture by scanning electron microscopy (SEM) were evaluated. The results were compared to a combination of palladium-silver (Pd-Ag) alloy and conventional porcelain (Duceram VMK68). Sixty metal strips measuring 25x3x0.5mm were made - 30 of titanium grade II and 30 of titanium grade V, with application of the following types of porcelain: Vita Titankeramik, Triceram or Duceratin (10 specimens for each porcelain). The porcelains were bonded to the strips with dimensions limited to 8x3x1mm. The control group consisted of ten specimens Pd-Ag alloy/Duceram VMK68 porcelain. Statistical analyses were made by one-way analysis of variance (ANOVA) and Tukey test at 5% significance level. Results showed that the bond strength in control group (48.0MPa ± 4.0) was significantly higher than the Ti grade II (26.7MPa ± 4.1) and Ti grade V (25.2MPa ± 2.2) combinations. When Duceratin porcelain was applied in both substrates, Ti grade II and Ti grade V, the results were significantly lower than in Ti grade II/Vitatitankeramik. SEM analysis indicated a predominance of adhesive fractures for the groups Ti grade II and Ti grade V, and cohesive fracture for control group Pd-Ag/Duceram. Control group showed the best bond strength compared to the groups that employed LFC. Among LFC, the worst results were obtained when Duceratin porcelain was used in both substrates. SEM confirmed the results of three point bending strength.