The effect of cyclic true strain on the morphology, structure, and relaxation behavior of ultra high molecular weight polyethylene

Investigation of Polymer Aging Mechanisms Using Molecular Simulations: A Review

Aging has a serious impact on the properties of functional polymers. Therefore, it is necessary to study the aging mechanism to prolong the service and storage life of polymer-based devices and materials. Due to the limitations of traditional experimental methods, more and more studies have adopted molecular simulations to analyze the intrinsic mechanisms of aging. In this paper, recent advances in molecular simulations of the aging of polymers and their composites are reviewed. The characteristics and applications of commonly used simulation methods in the study of the aging mechanisms (traditional molecular dynamics simulation, quantum mechanics, and reactive molecular dynamics simulation) are outlined. The current simulation research progress of physical aging, aging under mechanical stress, thermal aging, hydrothermal aging, thermo-oxidative aging, electric aging, aging under high-energy particle impact, and radiation aging is introduced in detail. Finally, the current research status of the aging simulations of polymers and their composites is summarized, and the future development trend has been prospected.

Experimental and mathematical characterization of coronary polyamide-12 balloon catheter membranes

The experimental quantification and modeling of the multiaxial mechanical response of polymer membranes of coronary balloon catheters have not yet been carried out. Due to the lack of insights, it is not shown whether isotropic material models can describe the material response of balloon catheter membranes expanded with nominal or higher, supra-nominal pressures. Therefore, for the first time, specimens of commercial polyamide-12 balloon catheters membranes were investigated during uniaxial and biaxial loading scenarios. Furthermore, the influence of kinematic effects on the material response was observed by comparing results from quasi-static and dynamic biaxial extension tests. Novel clamping techniques are described, which allow to test even tiny specimens taken from the balloon membranes. The results of this study reveal the semi-compliant, nonlinear, and viscoelastic character of polyamide-12 balloon catheter membranes. Above nominal pressure, the membranes show a pronounced anisotropic mechanical behavior with a stiffer response in the circumferential direction. The anisotropic feature intensifies with an increasing strain-rate. A modified polynomial model was applied to represent the realistic mechanical response of the balloon catheter membranes during dynamic biaxial extension tests. This study also includes a compact set of constitutive model parameters for the use of the proposed model in future finite element analyses to perform more accurate simulations of expanding balloon catheters.

Nano-Indentation Response of Ultrahigh Molecular Weight Polyethylene (UHMWPE): A Detailed Analysis

Nano-indentation, a depth sensing technique, is a useful and exciting tool to investigate the surface mechanical properties of a wide range of materials, particularly polymers. Knowledge of the influence of experimental conditions employed during nano-indentation on the resultant nano-mechanical response is very important for the successful design of engineering components with appropriate surface properties. In this work, nano-indentation experiments were carried out by selecting various values of frequency, amplitude, contact depth, strain rate, holding time, and peak load. The results showed a significant effect of amplitude, frequency, and strain rate on the hardness and modulus of the considered polymer, ultrahigh molecular weight polyethylene (UHMWPE). Load-displacement curves showed a shift towards the lower indentation depths along with an increase in peak load by increasing the indentation amplitude or strain rate. The results also revealed the strong dependence of hardness and modulus on the holding time. The experimental data of creep depth as a function of holding time was successfully fitted with a logarithmic creep model (R² ≥ 0.98). In order to remove the creeping effect and the nose problem, recommended holding times were proposed for the investigated polymer as a function of different applied loads.

Mechanical characteristics of medical grade UHMWPE under dynamic compression

The mechanical properties of medical grade ultrahigh molecular weight polyethylene (UHMWPE) are critical for the safety and integrity of UHMWPE implantation. Accordingly, the mechanical features of UHMWPE are tested under repeated stress-controlled and strain-controlled compression at room temperature. Some important effect factors, such as stress rate, mean stress, stress amplitude, strain rate, mean strain, strain range and multiple load steps are further considered in detail. Results indicate that the lower stress rate causes the greater accumulated plastic strain and the accumulated plastic strain rate becomes increasingly lower with increasing number of cycles. The strain range and accumulated plastic strain rate decrease rapidly in the first stage, and then become almost steady during the second stage. Especially, the accumulated plastic strain rate per cycle for each case is less than 0.01 %/cycle after the initial 100 cycles. This means that the plastic strain accumulates very slowly and the shakedown behavior always occurs. Moreover, obvious cyclic softening and stress relaxation behaviors can be observed under cyclic strain-controlled compression during the first 50 cycles. This indicates that the accumulated plastic stain in the initial 100 cycles and the cyclic stress relaxation during the first 50 cycles should be assessed for the functionality of UHMWPE implantation.

Structure-Mechanical Property Relations of Skin-Core Regions of Poly(p-phenylene terephthalamide) Single Fiber

This study aims to elucidate the relationship between the mechanical properties and microstructures of poly(p-phenylene terephthalamide) (PPTA) single fibers at the micro/nano scale. The skin-core structure of Kevlar® 29 fiber was revealed through a focused electron beam experiment inside a scanning electron microscope (SEM) chamber. Cross sectional SEM images of the broken fiber showed that the thickness of the skin ranged from 300 to 800 nm and that the core region consisted of highly packed layers of fibrils. The skin and the core regions showed different mechanical behaviour and structural changes during nanoindentation and micro-tensile tests, indicating that the core region possessed higher stiffness, whereas the skin region could undergo more plastic deformation. Furthermore, micro-tensile testing results showed that the ultimate tensile strength, the elongation at failure, and the tensile toughness of single fibers could be significantly enhanced by cyclic loading. Such findings are important to understand the contribution of different microstructures of Kevlar® fibers to their mechanical performance, which in turn can be utilized to design high-performance fibers that are not limited by the trade-off between toughness and stiffness.

Cavitation-induced damage of soft materials by focused ultrasound bursts: A fracture-based bubble dynamics model

A generalized Rayleigh-Plesset-type bubble dynamics model with a damage mechanism is developed for cavitation and damage of soft materials by focused ultrasound bursts. This study is linked to recent experimental observations in tissue-mimicking polyacrylamide and agar gel phantoms subjected to bursts of a kind being considered specifically for lithotripsy. These show bubble activation at multiple sites during the initial pulses. More cavities appear continuously through the course of the observations, similar to what is deduced in pig kidney tissues in shock-wave lithotripsy. Two different material models are used to represent the distinct properties of the two gel materials. The polyacrylamide gel is represented with a neo-Hookean elastic model and damaged based upon a maximum-strain criterion; the agar gel is represented with a strain-hardening Fung model and damaged according to the strain-energy-based Griffith's fracture criterion. Estimates based upon independently determined elasticity and viscosity of the two gel materials suggest that bubble confinement should be sufficient to prevent damage in the gels, and presumably injury in some tissues. Damage accumulation is therefore proposed to occur via a material fatigue, which is shown to be consistent with observed delays in widespread cavitation activity.

Nanoasperity: structure origin of nacre-inspired nanocomposites

Natural nacre with superior mechanical property is generally attributed to the layered "brick-and-mortar" nanostructure. However, the role of nanograins on the hard aragonite platelets, which is so-called nanoasperity, is rarely addressed. Herein, we prepared silica platelets with aragonite-like nanoasperities via biomineralization strategy and investigated the effects of nanoasperity on the mechanical properties of resulting layered nanocomposites composed of roughened silica platelets and poly(vinyl alcohol). The tensile deformation behavior of the nanocomposites demonstrates that nanograins on silica platelets are responsive for strain hardening, improved strength, and toughness. The structure origin is attributed to the nanoasperity-controlled platelet sliding.

Highly cross-linked polyethylene in total hip and knee replacement: spatial distribution of molecular orientation and shape recovery behavior

The present study investigated effects of processing procedures on morphology of highly cross-linked and re-melted UHMWPE (XLPE) in total hip and knee arthroplasty (THA, TKA). The shape recovery behavior was also monitored via uniaxial compression test at room temperature after non-destructive characterizations of the in-depth microstructure by confocal/polarized Raman spectroscopy. The goal of this study was to relate the manufacturing-induced morphology to the in vivo micromechanical performance, and ultimately to explore an optimal structure in each alternative joint bearing. It was clearly confirmed that the investigated XLPE hip and knee implants, which were produced from different orthopaedic grade resins (GUR 1050 and GUR 1020), consisted of two structural regions in the as-received states: the near-surface transitional anisotropic layer (≈100 μm thickness) and the bulk isotropic structural region. These XLPEs exhibited a different crystalline anisotropy and molecular texture within the near-surface layers. In addition, the knee insert showed a slightly higher efficiency of shape recovery against the applied strain over the hip liner owing to a markedly higher percentage of the bulk amorphous phase with intermolecular cross-linking. The quantitative data presented in this study might contribute to construct manufacturing strategies for further rationalized structures as alternative bearings in THA and TKA.

Vitamin-E blended and infused highly cross-linked polyethylene for total hip arthroplasty: a comparison of three-dimensional crystalline morphology and strain recovery behavior

Vitamin-E (α-tocopherol) is now recognized worldwide as one of the most promising antioxidant agents for highly cross-linked polyethylene (HXLPE) used in total joint replacements. In the contemporary manufacturing processes, two alternative methods are currently accepted to incorporate this antioxidant into polyethylene microstructure: (i) blending vitamin-E before consolidation and radiation crosslinking; (ii) infusing vitamin-E via a homogenizing heat treatment after radiation crosslinking. However, the effects of these technological differences on crystalline morphology and mechanical behavior of polyethylene remains to be fully elucidated. The aim of this paper is to quantitatively evaluate the microstructural differences of commercially available vitamin-E blended and infused HXLPE liner (referred to as Liner BL and IF, respectively). For this purpose, confocal/polarized Raman spectroscopy was used to systematically examine the three-phase percentages (amorphous (αa), crystalline (αc), and intermediate third phase (αt)), preferential molecular orientation (θp), and degree of crystalline anisotropy (〈P2(cosβ)〉). Additionally, we compared the time-dependent deformation of Liner BL and IF as obtained by uniaxial stress relaxation tests followed by strain recovery. Distinctive features of the near-surface αc, θp, and〈P2(cosβ)〉 were clearly observed within the first 35μm in the two studied liners. Despite the equivalent level of the bulk αc and 〈P2(cosβ)〉, higher restoring force against a uniaxial strain was observed in Liner IF, which reflects a higher crosslink density in its amorphous phase. On the other hands, a higher degree of surface orientational randomness was detected in Liner BL, which is structurally more beneficial for minimizing the in-vivo occurrence of strain-softening-assisted wear.

Raman spectroscopic study of remelting and annealing-induced effects on microstructure and compressive deformation behavior of highly crosslinked UHMWPE for total hip arthroplasty

Three-dimensional crystallographic morphologies were studied by means of confocal/polarized Raman spectroscopy as developed upon manufacturing in three different types of first and second generation highly crosslinked UHMWPE (HXLPE) acetabular liners. The impact of such microstructural characteristics on the deformation behavior of the liners was also evaluated and discussed from the viewpoint of molecular chain mobility. All the investigated liners showed similar microstructural transitions within the first 35 μm below their surfaces in terms of crystallinity, molecular orientation, and crystalline anisotropy. Interestingly, different postirradiation heat treatments (remelting or annealing in single step or in sequential steps) led to clear differences in the subsurface microstructure among the three liners. Remelted liner possessed both lower bulk crystallinity and degree of molecular orientation as compared to the annealed liners. Sequentially, irradiated/annealed liner showed the highest degree of crystallinity and orientation among the studied liners. The peculiar microstructure of this latter liner exhibited the highest restoring (shape-recovery) force against the applied uniaxial strain. Accordingly, the present study suggests that the sequential irradiation and annealing offers an efficient way to obtain microstructure quite suitable for attaining high creep resistance. However, all the investigated liners exhibited the significantly low values of surface anisotropy, which could be equally efficient in minimizing strain-softening-assisted wear phenomena.

Ultra high molecular weight polyethylene: mechanics, morphology, and clinical behavior

Ultra high molecular weight polyethylene (UHMWPE) is a semicrystalline polymer that has been used for over four decades as a bearing surface in total joint replacements. The mechanical properties and wear properties of UHMWPE are of interest with respect to the in vivo performance of UHMWPE joint replacement components. The mechanical properties of the polymer are dependent on both its crystalline and amorphous phases. Altering either phase (i.e., changing overall crystallinity, crystalline morphology, or crosslinking the amorphous phase) can affect the mechanical behavior of the material. There is also evidence that the morphology of UHMWPE, and, hence, its mechanical properties evolve with loading. UHMWPE has also been shown to be susceptible to oxidative degradation following gamma radiation sterilization with subsequent loss of mechanical properties. Contemporary UHMWPE sterilization methods have been developed to reduce or eliminate oxidative degradation. Also, crosslinking of UHMWPE has been pursued to improve the wear resistance of UHMWPE joint components. The 1st generation of highly crosslinked UHMWPEs have resulted in clinically reduced wear; however, the mechanical properties of these materials, such as ductility and fracture toughness, are reduced when compared with the virgin material. Therefore, a 2nd generation of highly crosslinked UHMWPEs are being introduced to preserve the wear resistance of the 1st generation while also seeking to provide oxidative stability and improved mechanical properties.

Knee model of hydrodynamic lubrication during the gait cycle and the influence of prosthetic joint conformity

BACKGROUND

The influence of the total joint components' elastic deformation on lubrication is generally accepted, but little is known about the influence of joint conformity under hydrodynamic lubrication based on fluid film interposition. The aim of this study was to evaluate induced pressure and stresses in the knee under fluid film lubrication during the stance phase of walking under various joint conformity conditions.

METHODS

A theoretical two-dimensional (2D) geometric model of knee prosthesis contact, with Dirichlet boundary conditions at both edges, and with a conformity index (CI) of 0, 0.3, 0.5, 0.6, 0.7, 0.8, 0.9, 0.92, 0.94, 0.96, 0.98, 0.99, 0.995, and 1.0, was used to calculate the spatiotemporal lubricant flow on a synovial fluid rheological model. With the instantaneous load as a source term, the Reynolds lubrication equation was subsequently solved following a finite volume approach in two dimensions and three dimensions.

RESULTS

Conformity strongly influenced the peak pressure, from 47 MPa with CI = 0 to 1.4 MPa with CI = 1, with a definite behavior change from CI = 0.96. The role of hydrodynamic lubrication was restricted to early steps of the stance phase. With CI < 0.96, there was a smooth maximum pressure decrease with increasing CI. In contrast, the maximum pressure fell abruptly with conformity > 0.96.

CONCLUSION

The present model suggested the limited modifying effect of hydrodynamic lubrication in total knee replacement systems. However, its role during the early stance phase, coupled with high conformity, helps significantly to decrease compressive stresses on the polyethylene, fostering the beneficial effect of high conformity in a mixed lubrication regime. This beneficial effect may also be of great interest in total knee replacement systems based on materials with less deformation.

Visualisation of tibiofemoral contact in total knee replacement using optical device

An in situ optical visualization technique (OVT) has been developed to identify the tibiofemoral contact (TFC) area during prosthesis indentation. An artificial total knee replacement (TKR) with borosilicate glass femoral component has been reproduced similarly to the original one. The medial and lateral contact areas have been observed, located and measured by means of in situ OVT. Therefore, it was experimentally possible to ensure a good axial alignment of the femoral component and tibial polyethylene insert. In addition, experimental measurement for load-displacement curves became reproducible. Furthermore, the evolution of the medial and lateral TFC areas as a function of the normal load was established. Finally, this study has shown that the in situ OVT is a simple in vitro method that provides comparable results with well-known methods such as Fuji film technique.

Micromechanics of shelf-aged and retrieved UHMWPE tibial inserts: indentation testing, oxidative profiling, and thickness effects

Understanding the surface micromechanical properties of ultra-high-molecular-weight polyethylene (UHMWPE) may allow for improvement in its wear characteristics. Microtomed sections of two UHMWPE tibial bearings, one that had been irradiation sterilized and shelf-aged, and the other irradiation sterilized and used in a patient, were subjected to depth sensing indentation testing. The microtomed sections exhibited a white band in the subsurface region that is characteristic of oxidation, and the indentation testing, followed by FTIR analysis at the same testing locations, was performed across this region and into the bulk of the material. Indentation testing yielded data leading to hardness, modulus, and energy dissipation factor (EDF). FTIR profiling generated information about oxidation; oxidation indices were calculated by taking a ratio of peak heights at 1,716 cm(-1) (ketone) to 2,022 cm(-1) (methylene). The mechanical properties showed a strong linear correlation with oxidation index above a minimum thickness. Modulus, hardness, and EDF all increased with increasing oxidation. The appropriate thickness-to-indentation-depth ratio was determined by two methods and was found to be approximately 20:1. The mechanical properties through the oxidized region were seen to vary with depth into the sample in a profile similar to the oxidation profile. The differing aging environments of the tibial bearings are hypothesized to have had an effect on both the mechanical and oxidation profiles. The retrieved bearing exhibited a narrower oxidation profile with peaks closer to the surface, and oxidation indices of lower magnitude. The mechanical properties proved similar, with less intense and narrower readings for the retrieved sample. This research is consistent with much of the literature.

Influence of the remelting process on the fatigue behavior of electron beam irradiated UHMWPE

Electron beam irradiation at doses below 150 kGy is a widely used technique to obtain highly crosslinked ultra-high-molecular-weight polyethylene (UHMWPE). Its current use in total joint replacement components may improve wear resistance and decrease UHMWPE particle debris. However, currently used post-irradiation thermal treatments, which aim to decrease the free radicals within the material, introduce microstructural changes that affect UHMWPE mechanical properties, particularly the fatigue strength. This influence may be crucial in total knee replacements, where fatigue-related damage limits the lifespan of the prosthesis. Therefore, more studies are required to understand UHMWPE fatigue after current crosslinking protocols. This study was planned to evaluate the influence of UHMWPE remelting after irradiation on the material fatigue resistance. The remelting was achieved at 150 degrees C for 2 h on UHMWPE previously irradiated at 50, 100, and 150 kGy. Fatigue evaluation included short-term tests under cyclic tensile stress with zero load ratio, R = 0, and 1 Hz. In addition, stress-life testing was performed using 12% yield as the criterion for failure. Near-threshold fatigue crack propagation experiments were also performed at a frequency of 5 Hz, and crack length was measured in nonthermally treated and remelted irradiated UHMWPE. Crystallinity percentage was calculated from DSC measurements. The results pointed out that irradiation positively contributed to total life analysis, but the further remelting process decreased the flaw initiation resistance. On the other hand, both processes negatively affected the fatigue resistance of notched components. From a clinical point of view, the results suggest that the material fatigue behavior should be carefully studied in new UHMWPE to avoid changes related to material processing.

Large deformation compression induced crystallinity degradation of conventional and highly crosslinked UHMWPEs

The effect of a large compressive plastic deformation on the melt temperature (Tm), lamellar thickness, crystallinity, and density of four UHMWPEs (two conventional and two highly crosslinked) was examined. The materials were prepared from a single batch of medical grade GUR 1050 resin (Ticona, Bayport, TX, USA). The two conventional UHMWPEs were as-received (virgin) and gamma radiation sterilized at 30 kGy in a nitrogen atmosphere (radiation sterilized). The two highly crosslinked UHMWPEs were each irradiated at 100 kGy and then post-processed with one of either two thermal treatments: annealing, which was done below the melt transition temperature (Tm), at 110 degrees C for 2h (110 degrees C-annealed); and, remelting, which was done above Tm, at 150 degrees C (150 degrees C-remelted). Differences in changes upon compression between the materials were examined using ANCOVA analyses. The 150 degrees C-remelted material showed a significant change in Tm and lamellar thickness upon compressive plastic deformation whereas the other three UHMWPE materials did not. However, all of the materials showed significantly decreased crystallinity and density upon compressive deformation. The findings of this study support that microstructural evolution during compressive deformation is a function of UHMWPE formulation, as affected by irradiation and post-irradiation heat treatment.

Deformation, yielding, fracture and fatigue behavior of conventional and highly cross-linked ultra high molecular weight polyethylene

Medical grade ultra high molecular weight polyethylene (UHMWPE) has been used as the bearing surface of total joint replacements for over four decades. These polymeric devices are susceptible to accumulated cyclic damage in vivo. Wear debris formation that ultimately leads to a need for revision surgery is linked to the plasticity, fatigue and fracture mechanisms of UHMWPE. This paper examines the deformation, yielding, fracture and fatigue behavior of conventional and highly cross-linked medical grade UHMWPE. Such properties play an important role in determining the long-term success of orthopedic devices. The mechanical properties discussed include the deformation behavior of UHMWPE, the yielding associated with quasi-static tension and compression, fracture toughness, cyclic loading, and fatigue resistance.

Comparative cyclic stress-strain and fatigue resistance behavior of electron-beam- and gamma-irradiated ultrahigh molecular weight polyethylene

Fatigue-related damage in UHMWPE is one of the main causes of long-term failure in total joint replacements. Crosslinking ultrahigh molecular weight polyethylene (UHMWPE) by gamma or electron-beam irradiation, in combination with prior or further thermal treatment, enhances its wear resistance against metallic components in total hip replacements, and eventually in knees. However, little information is available on the fatigue response of this modified UHMWPE. The objective of this study was to compare electron-beam-irradiated UHMWPE at 50, 100, and 150 kGy, with the well-known 25 kGy gamma-irradiated UHMWPE. Two different cyclic tests were performed under tensile stress, with a zero load ratio, R = 0. First, specimens were subjected to a sinusoidal load cycle at 1 Hz, which provided stress-life curves with the use of a failure criterion based on 12% yield strain. Second, specimens were tested under 50 load cycles at a displacement rate of 15 mm/min, which provided information about the evolution of secant modulus and plastic strain. The incubation period was also analyzed. DSC measurements were carried out to check the crystallization effect of irradiation. According to the results of fatigue resistance there was a crossover behavior between gamma- and electron-beam-irradiated UHMWPE regarding the applied stress. When the stress was higher than the crossover value, the fatigue resistance of gamma-irradiated samples was higher than electron-beam-irradiated ones. When the stress was lower, the fatigue behavior was the opposite. The crossover stress depended on the electron-beam-irradiation dose. The clinical relevance of this study lies in an improved knowledge of electron-beam-irradiated material under extreme mechanical circumstances, such as fatigue.

Nanoindentation properties of compression-moulded ultra-high molecular weight polyethylene

This paper investigates the elastic modulus and hardness of untreated and treated compression-moulded ultra-high molecular weight polyethylene (UHMWPE) tibial inserts of a total knee replacement (TKR) prosthesis. Investigations were carried out at a nanoscale using a Nanoindenter at penetration depths of 100,250 and 500 nm. The nanomechanical properties of surface and subsurface layers of the compression-moulded tibial inserts were studied using the untreated UHMWPE. The nanomechanical properties of intermediate and core layers of the compression-moulded tibial insert were studied using the cryoultrasectioned and etched UHMWPE treated samples. The cryoultrasectioning temperature (-150 degrees C) of the samples was below the glass transition temperature, Tg (-122 +/- 2 degrees C ), of UHMWPE. The measurement of the mechanical response of crystalline regions within the nanostructure of UHMWPE was accomplished by removing the amorphous regions using a time-varying permanganic-etching technique. The percentage crystallinity of UHMWPE was measured using differential scanning calorimetry (DSC) and the Tg of UHMWPE was determined by dynamic mechanical analysis (DMA). Atomic force microscopy (AFM) was used to assess the effect of surface preparation on the samples average surface roughness, Ra. In this study, it was demonstrated that the untreated UHMWPE samples had a significantly lower (p < 0.0001) elastic modulus and hardness relative to treated UHMWPE cryoultrasectioned and etched samples at all penetration depths. No significant difference (p > 0.05) in elastic modulus and hardness between the cryoultrasectioned and etched samples was observed. These results suggest that the surface nanomechanical response of an UHMWPE insert in a total joint replacement (TJR) prosthesis is significantly lower compared with the bulk of the material. Additionally, it was concluded that the nanomechanical response of material with higher percentage crystallinity (67 per cent) was predominantly determined by the crystalline regions within the semi-crystalline UHMWPE nanostructure.