Ring-opening polymerization of lactams. Living anionic polymerization and its applications

Preparation of a Novel Branched Polyamide 6 (PA6) via Co-Polymerization of ε-Caprolactam and α-Amino-ε-Caprolactam

In this study, a novel branched polyamide 6 has been synthesized via the hydrolytic ring-opening co-polymerization of ε-caprolactam (CPL) and α-Amino-ε-caprolactam (ACL). The NMR characterization proves the existence of a branched chain structure. The rheological test determines that there is a remarkable increase in the melt index (MFR), zero shear rate viscosity, and storage modulus in the low-frequency region. The shear-thinning phenomenon becomes more obvious. The thermal properties tested by differential scanning calorimetry (DSC) show that the melting point and crystallinity of co-polymers decrease with the incorporation of ACL. However, the crystal structure of the samples only exhibits a slight change. When the ACL content in the feed is 1 wt%, the tensile strength and fracture elongation rate of the co-polymers show a significant enhancement.

Synthesis of Cycloaliphatic Polyamides via Palladium-Catalyzed Hydroaminocarbonylative Polymerization

Polyamides represent one class of materials that is important in modern society. Because of the numerous potential applications of polyamides in various fields, there is a high demand for new polyamide structures, which necessitates the development of new polymerization methods. Herein, we report a novel and efficient palladium-catalyzed hydroaminocarbonylative polymerization of dienes and diamines for the synthesis of cycloaliphatic polyamides. The method employs readily available starting materials, proceeds in an atom-economic manner, and creates a series of new functional polyamides in high yields and high molecular weights. In contrast with the traditional polyamides based on adipic acid, the cycloaliphatic polyamides have superior thermal resistance, higher glass-transition temperature, and better solubility in common organic solvents, thus probably featuring the merits of high-performance and good processability.

Redesigned Nylon 6 Variants with Enhanced Recyclability, Ductility, and Transparency

Geminal (gem-) disubstitution in heterocyclic monomers is an effective strategy to enhance polymer chemical recyclability by lowering their ceiling temperatures. However, the effects of specific substitution patterns on the monomer's reactivity and the resulting polymer's properties are largely unexplored. Here we show that, by systematically installing gem-dimethyl groups onto ϵ-caprolactam (monomer of nylon 6) from the α to ϵ positions, both the redesigned lactam monomer's reactivity and the resulting gem-nylon 6's properties are highly sensitive to the substitution position, with the monomers ranging from non-polymerizable to polymerizable and the gem-nylon properties ranging from inferior to far superior to the parent nylon 6. Remarkably, the nylon 6 with the gem-dimethyls substituted at the γ position is amorphous and optically transparent, with a higher Tg (by 30 °C), yield stress (by 1.5 MPa), ductility (by 3×), and lower depolymerization temperature (by 60 °C) than conventional nylon 6.

From Forest to Future: Synthesis of Sustainable High Molecular Weight Polyamides Using and Investigating the AROP of β-Pinene Lactam

Polyamides (PA) are among the most essential and versatile polymers due to their outstanding characteristics, for example, high chemical resistance and temperature stability. Furthermore, nature-derived monomers can introduce hard-to-synthesize structures into the PAs for unique polymer properties. Pinene, as one of the most abundant terpenes in nature and its presumable stability-giving bicyclic structure, is therefore highly promising. This work presents simple anionic ring-opening polymerizations of β-pinene lactam (AROP) in-bulk and in solution. PAs with high molecular weights, suitable for further processing, are produced. Their good mechanical, thermal (Td s up to 440 °C), and transparent appearance render them promising high-performance biomaterials. In the following, the suitability of different initiators is discussed. Thereby, it is found that NaH is the most successful for in-bulk polymerization, with a degree of polymerization (DP) of about 322. For solution-AROP, iPrMgCl·LiCl is successfully used for the first time, achieving DPs up to about 163. The obtained PAs are also hot-pressed, and the dynamic mechanical properties are analyzed.

Biodegradable Polymers and Polymer Composites with Antibacterial Properties

Antibiotic resistance is one of the greatest threats to global health and food security today. It becomes increasingly difficult to treat infectious disorders because antibiotics, even the newest ones, are becoming less and less effective. One of the ways taken in the Global Plan of Action announced at the World Health Assembly in May 2015 is to ensure the prevention and treatment of infectious diseases. In order to do so, attempts are made to develop new antimicrobial therapeutics, including biomaterials with antibacterial activity, such as polycationic polymers, polypeptides, and polymeric systems, to provide non-antibiotic therapeutic agents, such as selected biologically active nanoparticles and chemical compounds. Another key issue is preventing food from contamination by developing antibacterial packaging materials, particularly based on degradable polymers and biocomposites. This review, in a cross-sectional way, describes the most significant research activities conducted in recent years in the field of the development of polymeric materials and polymer composites with antibacterial properties. We particularly focus on natural polymers, i.e., polysaccharides and polypeptides, which present a mechanism for combating many highly pathogenic microorganisms. We also attempt to use this knowledge to obtain synthetic polymers with similar antibacterial activity.

Catalytic Production of Functional Monomers from Lysine and Their Application in High-Valued Polymers

Lysine is a key raw material in the chemical industry owing to its sustainability, mature fermentation process and unique chemical structure, besides being an important nutritional supplement. Multiple commodities can be produced from lysine, which thus inspired various catalytic strategies for the production of these lysine-based chemicals and their downstream applications in functional polymer production. In this review, we present a fundamental and comprehensive study on the catalytic production process of several important lysine-based chemicals and their application in highly valued polymers. Specifically, we first focus on the synthesis process and some of the current industrial production methods of lysine-based chemicals, including ε-caprolactam, α-amino-ε-caprolactam and its derivatives, cadaverine, lysinol and pipecolic acid. Second, the applications and prospects of these lysine-based monomers in functional polymers are discussed such as derived poly (lysine), nylon-56, nylon-6 and its derivatives, which are all of growing interest in pharmaceuticals, human health, textile processes, fire control and electronic manufacturing. We finally conclude with the prospects of the development of both the design and synthesis of new lysine derivatives and the expansion of the as-synthesized lysine-based monomers in potential fields.

Beyond nylon 6: polyamides via ring opening polymerization of designer lactam monomers for biomedical applications

Ring opening polymerization (ROP) of lactams is a highly efficient and versatile method to synthesize polyamides. Within the last ten years, significant advances in polymerization methodology and monomer diversity are ushering in a new era of polyamide chemistry. We begin with a discussion of polymerization techniques including the most widely used anionic ring opening polymerization (AROP), and less prevalent cationic ROP and enzyme-catalyzed ROP. Next, we describe new monomers being explored for ROP with increased functionality and stereochemistry. We emphasize the relationships between composition, structure, and properties, and how chemists can control composition and structure to dictate a desired property or performance. Finally, we discuss biomedical applications of the synthesized polyamides, specifically as biomaterials and pharmaceuticals, with examples to include as antimicrobial agents, cell adhesion substrates, and drug delivery scaffolds.

Organocatalytic Copolymerization of Cyclic Lysine Derivative and ε-Caprolactam toward Antibacterial Nylon-6 Polymers

Functional polymers of nylon-6, particularly those with sustained antibacterial functions, have many practical applications. However, the development of functional ε-caprolactam monomers for the subsequent ring-opening copolymerization (ROCOP) formation of these materials remains a challenge. Here we report a t-BuP₄-mediated ROCOP of dimethyl-protected cyclic lysine with ε-caprolactam, followed by quaternization, affording antibacterial nylon-6 polymers bearing quaternary ammonium functionality with high molecular weight (up to 77.4 kDa). The antibacterial nylon-6 polymers exhibited good physical and mechanical properties and strong antimicrobial activities. At 25 mol % quaternary ammonium group incorporation, the nylon-6 polymer demonstrated complete killing of Staphylococcus aureus (Gram-positive) and Escherichia coli (Gram-negative). The results from this study may provide a strategy for the facile preparation of antibacterial nylon-6 polymers to addressing the public health and safety challenges.

Preparation and Chiral Applications of Optically Active Polyamides

Chirality is omnipresent in nature and plays vital roles in living organism, and has become a hot research topic across multidisciplinary fields including chemistry, biology, physics, and material science. Meanwhile, polyamides constitute an important class of polymers and have received significant attention owing to their outstanding properties and wide-ranging applications in many areas. Judiciously introducing chirality into polyamides will undoubtedly obtain attractive chiral polymers, namely, optically active polyamides. This review describes the preparation methods of chiral polyamides, including solution polycondensation, interfacial polycondensation, ring-open polymerization, and others; the newly emerging categories of chiral polyamides, i.e., helical polyamides, chiral polyamide-imides, are also presented. The applications of optically active polyamides in chiral research fields including asymmetric catalysis, membrane separation, and enantioselective crystallization are also summarized. In addition, current challenges in chiral polyamides are further presented and future perspectives in the field are proposed.

Poly(ε-lysine) and its derivatives via ring-opening polymerization of biorenewable cyclic lysine

Minireview focused on poly(ε-lysine) and its derivatives via ring-opening polymerization of biorenewable cyclic lysine.

Nonisothermal Crystallization Behaviors of Structure-Modified Polyamides (Nylon 6s)

The morphological development and thermal properties of different polyamides with long-chain branches without forming a network structure were characterized by differential scanning calorimetry, polarized optical microscopy, and nonisothermal crystallization kinetics. The crystallization characteristics were analyzed using the nonisothermal kinetic equation proposed by Seo. Polarized optical microscopy and the Avrami exponent show the effect of the structural changes on the molecular ordering during the crystallization and early morphological development. The Avrami exponent, n, determined from the analysis of the nonisothermal crystallization kinetics, indicates a reduced heterogeneous nucleation for the modified polyamides. Structural changes (branching) of the polyamides impede crystallization, as indicated by the shift of the crystallization peaks to lower temperatures.

Post-Polymerization Heat Effect in the Production of Polyamide 6 by Bulk Quasiliving Anionic Ring-Opening Polymerization of ε-Caprolactam with Industrial Components: A Green Processing Technique

Bulk, solventless anionic ring-opening polymerization (AROP) of ε-caprolactam (CPL) with high yields, without side products and with short reaction times, initiated by caprolactamate-carbamoylcaprolactam initiating systems belong to green polymerization processes, leading to poly(ε-caprolactam) (Polyamide 6, PA6, Nylon 6). However, the effect of post-polymerization heat (i.e., slow, technically feasible cooling) on the fundamental characteristics of the resulting polymers such as yield and molecular weight distributions (MWDs) have not been revealed thus far. Significant post-polymerization effect was found by us in terms of both monomer conversions and MWDs by carrying out CPL polymerization with industrial components under conditions mimicking thermoplastic reaction transfer molding (T-RTM). Remarkably, higher monomer conversions and molecular weights (MWs) were obtained for Polyamide 6 samples prepared without quenching than that for the quenched polymers at the same reaction times. Independent of quenching or non-quenching, Mn of the resulting polymers as a function of conversion fell in the theoretical line of quasiliving AROP of CPL. At high monomer conversions, significant increase of the MW and broadening of the MWDs occurred, indicating pronounced chain–chain coupling. These findings have fundamental importance for designing processing conditions for in situ polymerization processes of ε-caprolactam by various techniques such as T-RTM, reaction injection molding (RIM), and other processing methods of Polyamide 6.

Dewar Heterocycles as Versatile Monomers for Ring-Opening Metathesis Polymerization

We report the utility of readily available heterocycles as precursors to unique ring-opening metathesis polymerization (ROMP) monomers. Photochemical valence isomerization reactions of pyridones, dihydropyridines, and pyrones dearomatize the parent heterocycles to their highly strained Dewar isomers, which readily engage in controlled ROMP reactions using Grubbs catalysts. This strategy is used to access polymer backbones that contain strained β-lactam and azetidine cores, which can be further derivatized using post-polymerization chemistries. We demonstrate this through the synthesis of water-soluble β-amino acid polymers that have potential applications as biomedical materials, along with the synthesis of highly-soluble poly(acetylene) derivatives, which have potential applications as organic conductive materials derived from bio-feedstock chemicals.

Structural design and antimicrobial properties of polypeptides and saccharide–polypeptide conjugates

The development and progress of antimicrobial polypeptides and saccharide–polypeptide conjugates in regards to their structural design, biological functions and antimicrobial mechanism.

Effect of Diamine Addition on Structural Features and Physical Properties of Polyamide 6 Synthesized by Anionic Ring-Opening Polymerization of ε-Caprolactam

Synthesis of ε-caprolactam in a twin screw extruder by anionic ring-opening polymerization was successfully carried out to prepare a novel nylon 6 (polyamide 6 (PA6)) containing a small amount of diamine moiety. The produced PA6 shows a remarkable improvement of the physical properties (mechanical properties as well as rheological properties). Added diamine molecules led to some structural changes in the synthesized PA6. The molar ratio of the additive (diamine) to the initiator appeared to be optimum at ca. 0.1. Although the molar mass of the PA6 has not changed significantly, less than twice the PA6 molar mass, the physical properties of the polymers produced have been markedly improved. The zero shear rate viscosity of the PA6 at the optimum diamine concentration appeared to be increased by almost 30 times that of the pure PA6. We have attributed this remarkable increase in viscosity to structural changes (branching formation during synthesis) and increased molar mass. The storage modulus at a low shear rate increased more than 100 times that of the pure PA6, but the loss modulus increased only 10-fold. This indicates that the elastic properties dominated due to the enhanced chain entanglements. In addition, the mechanical properties were significantly improved at the optimal amount of diamine reagent concentration. The elongation at break for the sample with optimum diamine addition was increased to twice that of neat PA6, whereby the tensile toughness was also doubled. Produced PA6 has a merit of processibility in the extrusion process such as a blow molding process in which stability against sagging under gravity is required and other processes in which elongational properties dominate.

Aziridine-based polyaddition, post-modification, and crosslinking: can aziridine rival epoxide in polymer chemistry?

Aziridine may help to solve the problems encountered in epoxide-based polymer technologies. This review focuses on recent achievements in aziridine-based polyaddition, post-modification, and cross-linking.

Organocatalytic Ring-opening Polymerization Towards Poly(cyclopropane)s, Poly(lactame)s, Poly(aziridine)s, Poly(siloxane)s, Poly(carbosiloxane)s, Poly(phosphate)s, Poly(phosphonate)s, Poly(thiolactone)s, Poly(thionolactone)s and Poly(thiirane)s

The following chapter is a collection of monomers that undergo organocatalyzed ring-opening polymerizations and have not been covered in a separate chapter of this book. This includes polymers widely used in industrial applications, but also solely academically relevant and more “exotic” polymer classes. As most of these polymers contain heteroatoms in their backbone, the chapter is divided according to the respective heteroatoms. Each sub-section first gives a short introduction to the respective polymer or monomer properties and industrial applications (if available), followed by a brief summary of the traditional synthetic pathways. Afterwards, important milestones for the organocatalytic ROP are presented in chronological order. Special emphasis is put on the advantages and disadvantages of organocatalysis over traditional (ROP) methods on the basis of appropriate literature examples.

Inhibition of Ice Recrystallization by Nylon-3 Polymers

Nontoxic cryoprotectants are needed for storage of tissues and food preservation. Frozen tissue is particularly susceptible to damage caused by formation of large ice crystals during the thawing process. The current practice of using 5 wt % DMSO for cryopreservation does not produce 100% cell viability post-thaw, at least in part because of DMSO toxicity that is manifested during the freezing and thawing stages of the process. Recently, poly(vinyl alcohol) (PVA) has shown promise in inhibiting ice recrystallization, an activity that is critical for cryoprotection. Inspired by this discovery, we have evaluated nylon-3 polymers for ice recrystallization inhibition activity and for toxicity toward mammalian cells. A survey of homo- and heteropolymers, with side chains bearing variable functionality, has identified new nylon-3 materials that display excellent ice recrystallization inhibition activity and low toxicity.

Polymers from sugars: cyclic monomer synthesis, ring-opening polymerisation, material properties and applications

This feature article gives an overview of sugar-based polymers that can be made by ring-opening-polymerisation and their applications.

Polyester-based (bio)degradable polymers as environmentally friendly materials for sustainable development

This review focuses on the polyesters such as polylactide and polyhydroxyalkonoates, as well as polyamides produced from renewable resources, which are currently among the most promising (bio)degradable polymers. Synthetic pathways, favourable properties and utilisation (most important applications) of these attractive polymer families are outlined. Environmental impact and in particular (bio)degradation of aliphatic polyesters, polyamides and related copolymer structures are described in view of the potential applications in various fields.