Modification of fiber-forming polymers by additives

Bioinspired Mechanically Robust and Recyclable Hydrogel Microfibers Based on Hydrogen-Bond Nanoclusters

Mechanically robust hydrogel fibers have demonstrated great potential in energy dissipation and shock-absorbing applications. However, developing such materials that are recyclable, energy-efficient, and environmentally friendly remains an enormous challenge. Herein, inspired by spider silk, a continuous and scalable method is introduced for spinning a polyacrylamide hydrogel microfiber with a hierarchical sheath-core structure under ambient conditions. Applying pre-stretch and twist in the as-spun hydrogel microfibers results in a tensile strength of 525 MPa, a toughness of 385 MJ m-3, and a damping capacity of 99%, which is attributed to the reinforcement of hydrogen-bond nanoclusters within the microfiber matrix. Moreover, it maintains both structural and mechanical stability for several days, and can be directly dissolved in water, providing a sustainable spinning dope for re-spinning into new microfibers. This work provides a new strategy for the spinning of robust and recyclable hydrogel-based fibrous materials.

An Effective Package of Antioxidants for Avoiding Premature Failure in Polypropylene Random Copolymer Plastic Pipes under Hydrostatic Pressure and High Temperature

Pipes of polypropylene random (PP-R) copolymers are the best choice for hot- and cold-water networks. Validation of a severe test, accomplishing the ISO 1167 standard, is mandatory to assess their service lifetime expectancy. This work evaluates the behavior shown by three commercial pipes, either the original ones (new pipes) or after being subjected to a hydrostatic pressure test at elevated temperature (aged pipes). Several features with relevance for the final performance have been examined: crystalline characteristics, phase transitions in crystalline regions, effect of high temperature and pressure on these transitions, and oxidation induction time. Moreover, the presence of inorganic fillers, and the content of different antioxidants together with their depletion, have also been analyzed. Films from the new pipes were also prepared for replication of the different environments in order to achieve a better and complete understanding of the phase transitions in the crystalline regions and of the consumption of antioxidants. Distinct environments surrounded the inner and outer parts of the pipes exposed to the failure aging test at 110 °C: hot water and warm dry air, respectively. These features play a key role in the loss of additives and in the subsequent initiation of degradation. Even if the crystalline characteristics are appropriate in the polymeric matrix, the success of a pipe lies in the homogeneous dispersion of components for avoiding damage at interfacial properties, and in a correct package of antioxidants used in its formulation.

Textile Materials Modified with Stimuli-Responsive Drug Carrier for Skin Topical and Transdermal Delivery

Textile materials, as a suitable matrix for different active substances facilitating their gradual release, can have an important role in skin topical or transdermal therapy. Characterized by compositional and structural variety, those materials readily meet the requirements for applications in specific therapies. Aromatherapy, antimicrobial substances and painkillers, hormone therapy, psoriasis treatment, atopic dermatitis, melanoma, etc., are some of the areas where textiles can be used as carriers. There are versatile optional methods for loading the biologically active substances onto textile materials. The oldest ones are by exhaustion, spraying, and a pad-dry-cure method. Another widespread method is the microencapsulation. The modification of textile materials with stimuli-responsive polymers is a perspective route to obtaining new textiles of improved multifunctional properties and intelligent response. In recent years, research has focused on new structures such as dendrimers, polymer micelles, liposomes, polymer nanoparticles, and hydrogels. Numerous functional groups and the ability to encapsulate different substances define dendrimer molecules as promising carriers for drug delivery. Hydrogels are also high molecular hydrophilic structures that can be used to modify textile material. They absorb a large amount of water or biological fluids and can support the delivery of medicines. These characteristics correspond to one of the current trends in the development of materials used in transdermal therapy, namely production of intelligent materials, i.e., such that allow controlled concentration and time delivery of the active substance and simultaneous visualization of the process, which can only be achieved with appropriate and purposeful modification of the textile material.

Sunlight mediated cadmium release from colored microplastics containing cadmium pigment in aqueous phase

The plastics industry is the biggest consumer of cadmium pigments. Little is known about the leaching of hazardous Cd²⁺ from colored microplastics containing cadmium pigment in aquatic systems. Here, we reported the release of Cd²⁺ from different sized microplastics containing cadmium pigment in aqueous phase under simulated sunlight. The release of Cd²⁺ was caused by the photo-dissolution of cadmium pigment. The release kinetics is highly size-dependent. It was relatively low for microplastics with size larger than 0.85 mm but increased significantly with decreasing size for microplastics smaller than 0.85 mm. The polymer matrix was oxidized during light exposure, leading to lower average molecular weight and the formation of oxygen-containing groups. Part of the polymer matrix was degraded into soluble organic carbon under simulated sunlight, resulting in continuous Cd²⁺ release from the pigment particles embedded in the polymer. The polymer degradation rate is also highly size-dependent. The degradation of the polymer matrix and the release of Cd²⁺ were intertwined. Cadmium leaching from microplastics from a commercial product containing cadmium pigment was confirmed in water under simulated sunlight. This work suggests that the photochemical processes of inorganic pigments will lead to the release of heavy metals from colored plastic debris.

Supramolecular Structure of Polypropylene Fibers Extruded with Addition of Functionalized Reduced Graphene Oxide

An effective β-nucleating agent for polypropylene crystallization was obtained by the functionalization of reduced graphene oxide with calcium pimelate. The nucleating ability of the modified reduced graphene oxide (rGO-CP) was confirmed during non-isothermal crystallization. In further examinations, the rGO-CP was used as an additive to modify polypropylene fibers. The fibers were extruded in laboratory conditions. Gravity spun fibers containing three different concentrations of the rGO-CP and fibers taken at three different velocities were obtained. The supramolecular structure of the fibers was examined by means of calorimetric and X-Ray Scattering methods (DSC, WAXS, and SAXS). The considerable amount of -iPP was obtained only in the gravity spun fibers. In the fibers extruded at higher velocities, the diminishing impact of the additive on the fibers structure was revealed. The changes observed in the fiber structure in connection with the impact of the additive on polypropylene crystallization was discussed.

HDPE/Chitosan Composites Modified with PE-g-MA. Thermal, Morphological and Antibacterial Analysis

In this work, composites of high density polyethylene (HDPE) with chitosan were prepared by melt compounding in a laboratory internal mixer. Maleic anhydride grafted HDPE (PE-g-MA) in a concentration up to 25 phr was used as a compatibilizer to enhance the dispersing effect of chitosan in the HDPE matrix. The degree of crystallinity was investigated by X-ray diffraction (XRD) and the thermal properties were analyzed by differential scanning calorimetry (DSC) and thermogravimetry (TG). The morphology was investigated by optical microscopy (OM) and scanning electron microscopy (SEM). The integrity of composites was evaluated by mechanical properties and antibacterial properties were assessed against Escherichia coli (DH5a). Neither crystallinity nor HDPE's melting parameters changed upon addition of chitosan and PE-g-MA. Chitosan aggregates were observed, which were dispersed upon addition of PE-g-MA, which also provided improved mechanical performance. Chitosan significantly improved the bacteriostatic effect of HDPE compounds preventing bacteria to colonize thus reducing the number of viable colony-forming units (CFU). This study revealed that HDPE/chitosan composites could be obtained by melt compounding, at lower cost and additionally having antibacterial properties, which might provide a new formulation option for developing antimicrobial film for food packaging.

Development of Crystalline Morphology and Its Relationship with Mechanical Properties of PP/PET Microfibrillar Composites Containing POE and POE-g-MA

The main goal of this research is to study the development of crystalline morphology and compare it to various mechanical properties of microfibrillar composites (MFCs) based on polypropylene (PP) and poly(ethylene terephthalate) (PET), by adding a functional compatibilizer and a non-functional rubber in two different steps in the processing sequence. The MFCs were prepared at a weight ratio of 80/20 PP/PET by twin screw extrusion followed by cold drawing and injection moulding. The non-functionalized polyolefin-based elastomer (POE) and the functional compatibilizer (i.e., POE grafted with maleic anhydride (POE-g-MA)) were added in a fixed weight percentage at two stages: during extrusion or during injection moulding. The morphology observations showed differences in crystalline structure, and the PP spherulite size was reduced in all MFCs due to the presence of PET fibrils. Their relationship with the mechanical performances of the composite was studied by tensile and impact tests. Adding the functional compatibilizer during extrusions showed better mechanical properties compared to MFCs. Overall, a clear relationship was identified between processing, structure and properties.

Body-monitoring and health supervision by means of optical fiber-based sensing systems in medical textiles

Long-term monitoring with optical fibers has moved into the focus of attention due to the applicability for medical measurements. Within this Review, setups of flexible, unobtrusive body-monitoring systems based on optical fibers and the respective measured vital parameters are in focus. Optical principles are discussed as well as the interaction of light with tissue. Optical fiber-based sensors that are already used in first trials are primarily selected for the section on possible applications. These medical textiles include the supervision of respiration, cardiac output, blood pressure, blood flow and its saturation with hemoglobin as well as oxygen, pressure, shear stress, mobility, gait, temperature, and electrolyte balance. The implementation of these sensor concepts prompts the development of wearable smart textiles. Thus, current sensing techniques and possibilities within photonic textiles are reviewed leading to multiparameter designs. Evaluation of these designs should show the great potential of optical fibers for the introduction into textiles especially due to the benefit of immunity to electromagnetic radiation. Still, further improvement of the signal-to-noise ratio is often necessary to develop a commercial monitoring system.

Tailoring pigment dispersants with polyisobutylene twin-tail structures for electrowetting display application

We have designed a class of highly hydrophobic dispersants for finely dispersing carbon black and organic pigment nanoparticles in apolar mediums. The synthesis involved the use of polyisobutylene-g-succinic anhydride (PIB-SA) and judiciously selected amines by amidation and imidation. The structures were characterized by infrared spectroscopy for anhydride functionalities in the starting materials and amide/imide linkages in the products. These polymeric forms of dispersants were structurally varied with respects to their PIB molecular weight, twin-tails, and linkages. Their relative performance for dispersing six different pigments in decane was evaluated against solution homogeneity, viscosity, stability, and particle size. The fine dispersion was achieved at particle sizes of ca. 100 nm, with the viscosity as low as 2-3 cP. The measurement of zeta potentials, which varied from -39.8 to -5.1 mV with pigment addition, revealed a strong surface-charge interaction between pigment and PIB dispersant molecules. Examination by TEM (transmission electronic microscope) showed the homogeneous dispersion of the primary structures of pigment particles at ca. 20 nm in diameter. The polymeric dispersants with different PIB tails and imide functionalities could be tailored for pigment stability in the oil phase, which is potentially suitable for the electrowetting devices.

Enhancing the dyeability of polypropylene fibers by melt blending with polyethylene terephthalate

Attempts were made to modify polypropylene fibers by melt blending with polyethylene terephthalate in order to enhance the dyeability of the resultant fiber. Five blends of polypropylene/polyethylene terephthalate/compatibilizer were prepared and subsequently spun into fibers. Three disperse dyes were used to dye such modified fibers at boiling and 130 °C. The dyeing performance of the blend fibers, as well as the morphological, chemical, thermal, and mechanical properties, of the corresponding blends was characterized by means of spectrophotometry, polarized optical microscopy, scanning electron microscopy (SEM), FT-IR spectroscopy, differential scanning calorimetry (DSC), and tensile testing.

Production and Characterization of PP/LDPE Blend Filament Yarns under Industrial Conditions

Manufacturing of blend man-made fibers especially from polyolefins due to their new and expanded applications has attracted the researchers and technologists' attention. In this study, PP/LDPE blend filament yarn samples with various ratios of 100/0, 99/1, 97/3, 95/5, 93/7, 90/10 were melt spun and then drawn under industrial conditions. According to the results of the melt spinning process, convenient spinnability comparing to pure PP for various polyblend samples up to 10 wt.% of LDPE was observed. Results of microstructure measurements in both group i.e. as-spun and drawn samples showed that the presence of LDPE in blend samples did not deteriorate the density and crystallinity of PP. However, increasing the fraction of LDPE in blend gave rise to noticeable increase in the shrinkage values of drawn samples in comparing to pure PP. Although the tenacity of as-spun and drawn yarns displayed a downward trend by increasing the LDPE in blend, the obtained values for tenacity are still at an acceptable level for further processing or textile applications.