Radical reactions on polypropylene in the solid state

Visualization of Recrystallization Induced by Ultraviolet Degradation of a Polypropylene Film Using Raman Imaging

Raman images were constructed for polypropylene (PP) films before and after ultraviolet (UV) irradiation (100 mW, 248-436 nm) for 10 h using several intensity ratios of Raman bands that are sensitive to crystallization of PP. In the images of PP films before the irradiation the intensity ratios are nearly uniform for the films but for those of the PP films after the irradiation, the ratios become large with a mottled pattern, indicating that recrystallization occurs in the PP films upon the irradiation of the UV light. The UV-irradiated PP films show worm-like shaped structures in few micrometer order representing the recrystallization of PP. The temperature gradient of PP is low (273 K), and thus, it is very likely that due to UV energy and polymer fragmentation, PP molecules become more mobile and some parts of molecular chains in amorphous parts of PP molecules lead to their rearrangement and recrystallization. In this study, we demonstrate that Raman imaging clearly detects subtle changes in the crystallinity with a micrometer order structure which morphological images cannot observe.

Efficient Approach for Direct Robust Surface Grafting of Polyethyleneimine onto a Polyester Surface during Moulding

This paper uses a very effective way for surface modification of thermoplastic polymers during moulding. It is based on a grafting reaction between a thin layer of a functional polymer, deposited on a substrate in advance, and a polymer melt. In this paper, a glycol-modified polyethylene terephthalate (PETG) that was brought in contact with a polyethyleneimine layer during fused filament fabrication is investigated. The focus of this paper is the investigation of the reaction product. Grafting was realised by the formation of stable amide bonds by amidation of ester groups in the main chain of a PETG. XPS investigations revealed that the conversion of amino groups was very high, the distribution was even, and the quantity of amino groups per polyester surface area was still very high. The surface properties of the produced polyester part were mainly characterised by polyethyleneimine. The grafting was able to resist several cycles of extraction in alkaline solutions. The stability was only limited by saponification of the polyester. The degree of surface modification was dependent on the molar mass of polyethyleneimine. This could be rationalised, because grafting only occurred with the one polyethyleneimine molecule that is in close vicinity to the polyester surface when both components come in contact. Fused deposition modelling was chosen as the model process with control over each processing step. However, any other moulding process may be applied, particularly injection moulding for mass production.

Mechanochemical Degradation of Biopolymers

Mechanochemical treatment of various organic molecules is an emerging technology of green processes in biofuel, fine chemicals, or food production. Many biopolymers are involved in isolating, derivating, or modifying molecules of natural origin. Mechanochemistry provides a powerful tool to achieve these goals, but the unintentional modification of biopolymers by mechanochemical manipulation is not always obvious or even detectable. Although modeling molecular changes caused by mechanical stresses in cavitation and grinding processes is feasible in small model compounds, simulation of extrusion processes primarily relies on phenomenological approaches that allow only tool- and material-specific conclusions. The development of analytical and computational techniques allows for the inline and real-time control of parameters in various mechanochemical processes. Using artificial intelligence to analyze process parameters and product characteristics can significantly improve production optimization. We aim to review the processes and consequences of possible chemical, physicochemical, and structural changes.

Characterization Techniques of Polymer Aging: From Beginning to End

Polymers have been widely applied in various fields in the daily routines and the manufacturing. Despite the awareness of the aggressive and inevitable aging for the polymers, it still remains a challenge to choose an appropriate characterization strategy for evaluating the aging behaviors. The difficulties lie in the fact that the polymer features from the different aging stages require different characterization methods. In this review, we present an overview of the characterization strategies preferable for the initial, accelerated, and late stages during polymer aging. The optimum strategies have been discussed to characterize the generation of radicals, variation of functional groups, substantial chain scission, formation of low-molecular products, and deterioration in the polymers' macro-performances. In view of the advantages and the limitations of these characterization techniques, their utilization in a strategic approach is considered. In addition, we highlight the structure-property relationship for the aged polymers and provide available guidance for lifetime prediction. This review could allow the readers to be knowledgeable of the features for the polymers in the different aging stages and provide access to choose the optimum characterization techniques. We believe that this review will attract the communities dedicated to materials science and chemistry.

Engineering Polypropylene-Calcium Sulfate (Anhydrite II) Composites: The Key Role of Zinc Ionomers via Reactive Extrusion

Polypropylene (PP) is one of the most versatile polymers widely used in packaging, textiles, automotive, and electrical applications. Melt blending of PP with micro- and/or nano-fillers is a common approach for obtaining specific end-use characteristics and major enhancements of properties. The study aims to develop high-performance composites by filling PP with CaSO₄ β-anhydrite II (AII) issued from natural gypsum. The effects of the addition of up to 40 wt.% AII into PP matrix have been deeply evaluated in terms of morphology, mechanical and thermal properties. The PP-AII composites (without any modifier) as produced with internal mixers showed enhanced thermal stability and stiffness. At high filler loadings (40% AII), there was a significant decrease in tensile strength and impact resistance; therefore, custom formulations with special reactive modifiers/compatibilizers (PP functionalized/grafted with maleic anhydride (PP-g-MA) and zinc diacrylate (ZnDA)) were developed. The study revealed that the addition of only 2% ZnDA (able to induce ionomeric character) leads to PP-AII composites characterized by improved kinetics of crystallization, remarkable thermal stability, and enhanced mechanical properties, i.e., high tensile strength, rigidity, and even rise in impact resistance. The formation of Zn ionomers and dynamic ionic crosslinks, finer dispersion of AII microparticles, and better compatibility within the polyolefinic matrix allow us to explain the recorded increase in properties. Interestingly, the PP-AII composites also exhibited significant improvements in the elastic behavior under dynamic mechanical stress and of the heat deflection temperature (HDT), thus paving the way for engineering applications. Larger experimental trials have been conducted to produce the most promising composite materials by reactive extrusion (REx) on twin-screw extruders, while evaluating their performances through various methods of analysis and processing.

Towards a lumped approach for solid plastic waste gasification: Polyethylene and polypropylene pyrolysis

In a circular economy perspective, solid plastic wastes (SPW) can become a valuable source of chemicals, energy vectors and fuels through pyrolysis, gasification, and partial oxidation technologies, but their modelling requires first the definition of suitable condensed phase pyrolysis mechanisms for each constituent. This work proposes a semi-detailed kinetic model for polyethylene (PE) and polypropylene (PP) pyrolysis based on the functional group approach implemented for polyvinylchloride (PVC) and biomass pyrolysis to consistently address mixture modelling. This approach distinguishes polymeric chains in High Molecular Weight species, represented through their chemical functionalities, and Low Molecular Weight species, described with accuracy comparable to literature detailed models, employing the reaction classes proposed in the scientific literature. Several validated lumping techniques are introduced to reduce the model computational cost, and the resulting liquid-phase model accounts for 74 species for PE and 126 species for PP. Model validation is carried out by an extensive comparison with experimental data proving the soundness of the approach and the model capability of predicting mass-loss and product distribution profiles with similar accuracy to more expensive detailed models from the literature. The proposed condensed phase approach can be extended to other polymers and coupled with other existing subsets in the CRECK kinetic framework (e.g., biomass, PVC) paving the way for unravelling mixture interactions and secondary cracking and/or gasification reactions. The model here proposed is a powerful tool to support design and optimization of SPW thermochemical recycling technologies.

Recycling of metallocene isotactic polypropylene: importance of antioxidants

Recycling of plastics is absolutely essential in a circular economy, especially in the case of commodity polymers from fossil resources, like isotactic polypropylene (iPP). Therefore, evaluation of the factors that are decisive for an optimum performance of the recycled based materials becomes mandatory for the obtainment of new products with optimal properties. One of the most important aspects is the protection of the plastics materials not only against the external degradation agents, but also from the radicals generated during their previous service life. Accordingly, several materials have been prepared by extrusion based on virgin iPP with different amounts of the same polypropylene severely degraded, which has been used as model component to be recycled. Previous to the extrusion, a mixture of antioxidants was added to all the samples, and special attention has been paid to consumption of those additives during the extrusion. The results show an increasing reduction of antioxidants with rising content of the degraded material. But, importantly, a rather analogous mechanical response has been found for all the recycled materials in relation to the virgin iPP, pointing out a satisfactory dilution effect of the existing degradation points within the virgin polymeric chains, and indicating the very relevant action of the antioxidants used.

Thermoelectric Performance of Polypropylene/Carbon Nanotube/Ionic Liquid Composites and Its Dependence on Electron Beam Irradiation

The thermoelectric behavior of polypropylene (PP) based nanocomposites containing single walled carbon nanotubes (SWCNTs) and five kinds of ionic liquids (Ils) dependent on composite composition and electron beam irradiation (EB) was studied. Therefore, several samples were melt-mixed in a micro compounder, while five Ils with sufficiently different anions and/or cations were incorporated into the PP/SWCNT composites followed by an EB treatment for selected composites. Extensive investigations were carried out considering the electrical, thermal, mechanical, rheological, morphological and, most significantly, thermoelectric properties. It was found that it is possible to prepare n-type melt-mixed polymer composites from p-type commercial SWCNTs with relatively high Seebeck coefficients when adding four of the selected Ils. The highest Seebeck coefficients achieved in this study were +49.3 µV/K (PP/2 wt.% SWCNT) for p-type composites and −27.6 µV/K (PP/2 wt.% SWCNT/4 wt.% IL type AMIM Cl) for n-type composites. Generally, the type of IL is decisive whether p- or n-type thermoelectric behavior is achieved. After IL addition higher volume conductivity could be reached. Electron beam treatment of PP/SWCNT leads to increased values of the Seebeck coefficient, whereas the EB treated sample with IL (AMIM Cl) shows a less negative Seebeck coefficient value.

A novel characterisation approach to reveal the mechano-chemical effects of oxidation and dynamic distension on polypropylene surgical mesh

Polypropylene (PP) surgical mesh, used successfully for the surgical repair of abdominal hernias, is associated with serious clinical complications when used in the pelvic floor for repair of stress urinary incontinence or support of pelvic organ prolapse. While manufacturers claim that the material is inert and non-degradable, there is a growing body of evidence that asserts PP fibres are subject to oxidative damage and indeed explanted material from patients suffering with clinical complications has shown some evidence of fibre cracking and oxidation. It has been proposed that a pathological cellular response to the surgical mesh contributes to the medical complications; however, the mechanisms that trigger the specific host response against the material are not well understood. Specifically, this study was constructed to investigate the mechano-chemical effects of oxidation and dynamic distension on polypropylene surgical mesh. To do this we used a novel advanced spectroscopical characterisation technique, secondary electron hyperspectral imaging (SEHI), which is based on the collection of secondary electron emission spectra in a scanning electron microscope (SEM) to reveal mechanical-chemical reactions within PP meshes.

Preparation of Polypropylene-Composite Particles by Dispersion Polymerization

Polypropylene (PP)/poly(benzyl methacrylate) (PBzMA) composite particles were prepared by dispersion polymerization of benzyl methacrylate (BzMA) in the presence of PP particles without a conventional dispersant. The polymerization process yielded a stable emulsion of composite particles with a "currant bun"-like morphology consisting of a PBzMA core and PP bumps, indicating that the PP particles operate as colloidal stabilizers. Conversely, when BzMA was replaced with styrene as the monomer, dispersion polymerization yielded a large amount of aggregates. Finally, a stable emulsion was formed by copolymerizing a small amount of methyl methacrylate (MMA) with styrene. This result suggested that PP must interact with a second polymer to prepare stable composite particles. The surfaces of the PP particles, which are highly hydrophilic due to their carboxyl groups, were involved in the attachment and stabilization of the polymer precipitated in the medium. A film prepared from the obtained PP/PBzMA composite particles was highly hydrophobic and strongly adhesive to a PP sheet.

Fully biodegradable polylactide foams with ultrahigh expansion ratio and heat resistance for green packaging

Long chain branching (LCB) structures are efficiently introduced into polylactide (PLA) by employing sustainable soybean oil (SO) under the initiation of trace amount of cyclic peroxide, which displays robust foamability and heat resistance. It is discovered that with the introduction of 0.6 wt% SO, the expansion ratio and Vicat softening temperature of LCB PLA are sharply raised to 75.2-fold and 155.8 °C, respectively, which is about 17.9 and 2.6 times those of linear PLA. This is because that the amounts of LCB structures are significantly increased in LCB PLA by the addition of SO with low reactivity of internal CC bonds, which can avoid the oligomerization reaction, resulting in more dramatically improved melting strength and crystallization performance of LCB PLA. Moreover, the hydrolytic degradation of LCB PLA is largely expedited as compared to linear PLA, owing to the more rapid water permeation caused by the loose packing of LCB structures. Finally, the PLA foam tray with light weight and good heat resistance is successfully developed by using LCB PLA with 0.6 wt% SO through extrusion foaming with supercritical carbon oxide and thermoforming techniques. Hence, this research offers a green route to produce eco-friendly light-weight and high-heat-resistance LCB-PLA foam with full biodegradability, which is an ideal alternative to the non-degradable oil-based plastics in the field of disposable packaging products.

Efficient approach to produce functional polypropylene via solvent assisted solid-phase free radical grafting of multi-monomers

Herein an efficient approach to produce functional polypropylene via solvent assisted solid-phase grafting process is reported, in which acrylic acid, methyl methacrylate and maleic anhydride are used as multi-monomers, 2,2′-azobis(2-methylpropionitrile) as initiator and ether as swelling solvent and carrier. The effects of various factors such as the swelling solvent species and dosage, swelling time and temperature, monomer and initiator concentrations, reaction time and temperature, nitrogen flow rate and the stirring speed on the grafting percentage and grafting efficiency were investigated. To verify the polar species was grafted onto polypropylene, the resulted polymers were characterized by Fourier transform infrared spectroscopy, scanning electron microscopy, X-ray diffraction analysis, water contact angle measurement, tensile strength and melt flow rate measurement. All the results showed that using the ether assisted solid-phase free radical grafting process is an efficient and versatile approach to produce functional polypropylene.

The reactive compatibilization of PLA/PP blends and improvement of PLA crystallization properties induced by in situ UV irradiation

The crystallization rate of PLA in PLA/PP blends increased after reactive compatibilization during a reactive extrusion process.

Enhanced Interfacial Shear Strength and Critical Energy Release Rate in Single Glass Fiber-Crosslinked Polypropylene Model Microcomposites

Continuous glass fiber-reinforced polypropylene composites produced by using hybrid yarns show reduced fiber-to-matrix adhesion in comparison to their thermosetting counterparts. Their consolidation involves no curing, and the chemical reactions are limited to the glass fiber surface, the silane coupling agent, and the maleic anhydride-grafted polypropylene. This paper investigates the impact of electron beam crosslinkable toughened polypropylene, alkylene-functionalized single glass fibers, and electron-induced grafting and crosslinking on the local interfacial shear strength and critical energy release rate in single glass fiber polypropylene model microcomposites. A systematic comparison of non-, amino-, alkyl-, and alkylene-functionalized single fibers in virgin, crosslinkable toughened and electron beam crosslinked toughened polypropylene was done in order to study their influence on the local interfacial strength parameters. In comparison to amino-functionalized single glass fibers in polypropylene/maleic anhydride-grafted polypropylene, an enhanced local interfacial shear strength (+20%) and critical energy release rate (+80%) were observed for alkylene-functionalized single glass fibers in electron beam crosslinked toughened polypropylene.

Study of suspension grafting process of polypropylene

Grafting efficiency is an important indicator of polypropylene grafting reaction. A series of studies have been accomplished, including the conditions of free radical presence on PP backbone during peroxide initiation, the effect of preheat treatment and reaction time on PP suspension grafting results, and the effect of peroxide residue on properties of modified PP. An optimized grafting process was proposed by mixing and preheating polypropylene (PP) and the initiator benzoyl peroxide (BPO) before adding the grafting monomer glycidyl methacrylate (GMA),resulting in an increase in grafting efficiency from 50.0% to 78.2%. With initiator residue removed by alternating temperature treatment, the suspension grafting reaction time could be substantially reduced.

In situ ozonolysis of polypropylene during extrusion to produce long-chain branches with the aid of TMPTA

The introduction of long-chain branches (LCBs) in polypropylene (PP) during the extrusion process is normally induced by peroxide chemicals which are known to cause to the formation of secondary products in the resin.

Evaluation of Thermally Induced Degradation of Branched Polypropylene by Using Rheology and Different Constitutive Equations

In this work, virgin as well as thermally degraded branched polypropylenes were investigated by using rotational and Sentmanat extensional rheometers, gel permeation chromatography and different constitutive equations. Based on the obtained experimental data and theoretical analysis, it has been found that even if both chain scission and branching takes place during thermal degradation of the tested polypropylene, the melt strength (quantified via the level of extensional strain hardening) can increase at short degradation times. It was found that constitutive equations such as Generalized Newtonian law, modified White-Metzner model, Yao and Extended Yao models have the capability to describe and interpret the measured steady-state rheological data of the virgin as well as thermally degraded branched polypropylenes. Specific attention has been paid to understanding molecular changes during thermal degradation of branched polypropylene by using physical parameters of utilized constitutive equations.

Anti-Aging Performance of Cardanol Grafted onto Polypropylene by Reactive Extrusion

The cardanol grafted onto polypropylene (CAPP) was prepared by reactive extrusion with polypropylene (PP) and natural renewable cardanol, which could improve the inherent defects of PP such as chemical inertness and hydrophobicity. Moreover, the cardanol grafted onto PP could resolve the degradation of PP during the process of reactive extrusion, storage and application. In this paper, the yield strength, tensile strength, elongation at break of modified and unmodified PPs were tested during the aging process. A possible aging mechanim of PP and anti-aging mechanism of cardanol grafted onto PP were proposed. Results showed that the initiator dicumyl peroxide caused the degradation of PP chains during the aging processing. After being aged for 24 h, the yield strength CAPP0 decreased from 28 MPa to 15 MPa and the elongation at break reduced by 795%. CAPPs possessed outstanding anti-aging performance owing to the cross-linking and entanglement of the side chains of cardanol grafted onto PP. The yield strength, tensile strength and the elongation at break of CAPP5 changed lightly even when it was in long-term irradiation for 480 h. The CAPPs had better anti-aging properties than the mixture of PP and 5% of cardanol. CAPP containing 3% of cardanol could effectively prevent the degradation of the main chain polypropylene.