Spherulite growth rates in binary polymer blends

Crystallization of Poly(ethylene terephthalate): A Review

Poly(ethylene terephthalate) (PET) is a thermoplastic polyester with excellent thermal and mechanical properties, widely used in a variety of industrial fields. It is a semicrystalline polymer, and most of the industrial success of PET derives from its easily tunable crystallization kinetics, which allow users to produce the polymer with a high crystal fraction for applications that demand high thermomechanical resistance and barrier properties, or a fully amorphous polymer when high transparency of the product is needed. The main properties of the polymer are presented and discussed in this contribution, together with the literature data on the crystal structure and morphology of PET. This is followed by an in-depth analysis of its crystallization kinetics, including both primary crystal nucleation and crystal growth, as well as secondary crystallization. The effect of molar mass, catalyst residues, chain composition, and thermo-mechanical treatments on the crystallization kinetics, structure, and morphology of PET are also reviewed in this contribution.

Tuning the Morphology of HDPE/PP/PET Ternary Blends by Nanoparticles: A Simple Way to Improve the Performance of Mixed Recycled Plastics

Due to a very low mixing entropy, most of the polymer pairs are immiscible. As a result, mixing polymers of different natures in a typical mechanical recycling process leads to materials with multiple interfaces and scarce interfacial adhesion and, consequently, with unacceptably low mechanical properties. Adding nanoparticles to multiphase polymeric matrices represents a viable route to mitigate this drawback of recycled plastics. Here, we use low amounts of organo-modified clay (Cloisite® 15A) to improve the performance of a ternary blend made of high-density polyethylene (HDPE), polypropylene (PP), and polyethylene terephtalate (PET). Rather than looking for the inherent reinforcing action of the nanofiller, this goal is pursued by using nanoparticles as a clever means to manipulate the micro-scale arrangement of the polymer phases. Starting from theoretical calculations, we obtained a radical change in the blend microstructure upon the addition of only 2-wt.% of nanoclay, with the obtaining of a finer morphology with an intimate interpenetration of the polymeric phases. Rather than on flexural and impact properties, this microstructure, deliberately promoted by nanoparticles, led to a substantial increase (>50 °C) of a softening temperature conventionally defined from dynamic-mechanical measurements.

Crystallization, Structure and Significantly Improved Mechanical Properties of PLA/PPC Blends Compatibilized with PLA-PPC Copolymers Produced by Reactions Initiated with TBT or TDI

Poly (lactic acid) (PLA)-Poly (propylene carbonate) (PPC) block copolymer compatibilizers are produced in incompatible 70wt%PLA/PPC blend by initiating transesterification with addition of 1% of tetra butyl titanate (TBT) or by chain extension with addition of 2% of 2,4-toluene diisocyanate (TDI). The above blends can have much better mechanical properties than the blend without TBT and TDI. The elongation at break is dramatically larger (114% with 2% of TDI and 60% with 1% of TBT) than the blend without TDI and TBT, with a slightly lower mechanical strength. A small fraction of the copolymer is likely formed in the PLA/PPC blend with addition of TBT, and a significant amount of the copolymer can be made with addition of TDI. The copolymer produced with TDI has PPC as a major content (~70 wt%) and forms a miscible interphase with its own Tg. The crystallinity of the blend with TDI is significantly lower than the blend without TDI, as the PLA blocks of the copolymer in the interphase is hardly to crystallize. The average molecular weight increases significantly with addition of TDI, likely compensating the lower mechanical strength due to lower crystallinity. Material degradation can occur with addition of TBT, but it is very limited with 1% of TBT. However, compared with the blends without TBT, the PLA crystallinity of the blend with 1%TBT increases sharply during the cooling process, which likely compensates the loss of mechanical strength due to the slightly material degradation. The added TDI does not have any significant impact on PLA lamellar packing, but the addition of TBT can make PLA lamellar packing much less ordered, presumably resulted from much smaller PPC domains formed in the blend due to better compatibility.

Polymorphic Phase Formation of Liquid Crystals Distributed in Semicrystalline Polymers: An Indicator of Interlamellar and Interspherulitic Segregation

Amorphous and melted components can segregate into the interlamellar or interspherulitic regions of polymer crystals in their blends/mixtures; this phase behavior strongly influences the physical properties and functions of materials. However, it is experimentally difficult to evaluate the spatial distributions of the other components in polymer crystals. Herein, we use a small-molecule liquid crystal (LC) as a probe and find that it forms different solid phases when mixed with the semicrystalline polymer poly(l-lactic acid) (PLLA). The LC can form the metastable phase at the lower PLLA crystallization temperature but the stable phase at the higher PLLA crystallization temperature in the PLLA/LC mixture. The formation of LC metastable and stable phases is attributed to the segregation of the LC material in the interlamellar and interspherulitic regions of polymer crystals, respectively. This study provides a potential way to evaluate the spatial segregation in the crystallization-induced microphase separation of polymer blends/mixtures.

Martin P, R. Hanna P, P. Kearns M, Mendes LC, Millar B. Use of virgin/recycled polyethylene blends in rotational moulding

Aiming to further plastics recycling via rotational moulding plastics processing, blends of virgin and recycled polyethylene sourced from post-consumer plastics were developed. Three different kinds of recycled high density polyethylene – from bottles, pipes and mixed household waste – were compounded with virgin medium density polyethylene in an extruder. The ideal amount of recyclate was chosen based upon the impact resistance of different contents (25, 50 and 75%) of recycled plastic with the 50/50 blend found to have the best performance. Compression-moulded and rotationally-moulded samples were analysed through falling dart impact test, flexural test, melt flow rate and differential scanning calorimetry analysis. The impact results of the compression-moulded samples showed an increase in the impact resistance of the blends with a higher melt flow index and lower degree of crystallinity. The rotationally-moulded specimens displayed much lower impact resistance than the pure virgin plastic and a 20–30% reduction in the flexural moduli, which were ascribed to the crystalline structure of the part and issues in the blends’ rotomoulding process. It was concluded that blending virgin and recycled polyethylene for rotational moulding can be an effective way to further plastics recycling inside the Circular Economy context.

Cellulose Nanofibrils Endow Phase-Change Polyethylene Glycol with Form Control and Solid-to-gel Transition for Thermal Energy Storage

Green energy-storage materials enable the sustainable use of renewable energy and waste heat. As such, a form-stable phase-change nanohybrid (PCN) is demonstrated to solve the fluidity and leakage issues typical of phase-change materials (PCMs). Here, we introduce the advantage of solid-to-gel transition to overcome the drawbacks of typical solid-to-liquid counterparts in applications related to thermal energy storage and regulation. Polyethylene glycol (PEG) is form-stabilized with cellulose nanofibrils (CNFs) through surface interactions. The cellulosic nanofibrillar matrix is shown to act as an organogelator of highly loaded PEG melt (85 wt %) while ensuring the absence of leakage. CNFs also preserve the physical structure of the PCM and facilitate handling above its fusion temperature. The porous CNF scaffold, its crystalline structure, and the ability to hold PEG in the PCN are characterized by optical and scanning electron imaging, infrared spectroscopy, and X-ray diffraction. By the selection of the PEG molecular mass, the lightweight PCN provides a tailorable fusion temperature in the range between 18 and 65 °C for a latent heat storage of up to 146 J/g. The proposed PCN shows remarkable repeatability in latent heat storage after 100 heating/cooling cycles as assessed by differential scanning calorimetry. The thermal regulation and light-to-heat conversion of the PCN are confirmed via infrared thermal imaging under simulated sunlight and in a thermal chamber, outperforming those of a reference, commercial insulation material. Our PCN is easily processed as a structurally stable design, including three-dimensional, two-dimensional (films), and one-dimensional (filaments) materials; they are, respectively, synthesized by direct ink writing, casting/molding, and wet spinning. We demonstrate the prospects of the lightweight, green nanohybrid for smart-energy buildings and waste heat-generating electronics for thermal energy storage and management.

Isothermal Crystallization and Rheology Properties of Isotactic Polypropylene/Bacterial Cellulose Composite

Bacterial cellulose (BC) is a new kind of cellulose with great potential in enhancing preparation of isotactic Polypropylene (iPP) composites, which have been found with excellent performance. However, the interface compatibility between BC and iPP is poor. In this study, iPP/BC composites were prepared by solution mixing. Esterification modified BC (CO) and Maleic anhydride grafted polypropylene (MAPP) added as a compatibilizer was both used to improve the interfacial compatibility of the iPP/BC composites. The rheology and isothermal crystallization behavior of the composites was tested and discussed. The result shows that the complex viscosity and storage modulus of the composite significantly increase in the rule iPP, iPP/BC2, iPP/CO2, and M-iPP/BC3, which indicates that the compatibility of the composite increases as this rule. According to the isothermal crystallization kinetics result, the crystal growth mode of iPP was not affected by the addition of BC and the interfacial compatibility. The spherulite growth rate of the iPP/BC composite increases with increasing crystallization temperature. Especially, the value decreases as the same rule with the complex viscosity and storage modulus of the composite at the same isothermal crystallization temperature. These results suggest that the interface compatibility of iPP/BC composites is greatly improved and the interface compatibility of the M-iPP/BC3 is better than the iPP/CO2.

Influence of lithium salt-induced phase separation on thermal behaviors of poly(vinylidene fluoride)/ionic liquid gels and pore/void formation by competition with crystallization

The thermal behavior of poly(vinylidene fluoride)/1-ethyl-3-methylimidazolium bis(trifluoromethylsulfonyl)amide/lithium bis(trifluoromethylsulfonyl)amide (PVDF/[C₂mim][TFSA]/LiTFSA) gels, prepared by cooling from the hot solution, was investigated with various concentrations of LiTFSA (C_LiTFSA). The peak melting temperature (T_m) of the gels shifted toward higher temperatures with increased C_LiTFSA. However, the thickness of lamellar crystal was found to decrease with the increase in C_LiTFSA, which meant that the increase in T_m was not caused by the thickening of lamellar crystal. Furthermore, we found the appearance of domains above T_m in the high C_LiTFSA region (≥20 wt%), which was a lithium ion-rich phase caused by the phase separation. Therefore, it is considered on the basis of Nishi–Wang equation that an increase in the interaction parameter with increasing C_LiTFSA toward the phase separation increased the T_m. The phase-separated domains competed with the subsequent crystallization, which resulted in the formation of micrometer-sized pores and nanometer-sized voids in the spherulites. Spectral measurements revealed that PVDF was not specifically solvated in the solution state above the crystallization temperature, while [TFSA]⁻ anion formed a complex with lithium ion irrespective of the PVDF content. These results led to the consideration that an increase in the interaction parameter might be caused by the strong interaction between lithium ion and [TFSA]⁻ anion to form the complex, which would also lower the interaction between PVDF and [TFSA]⁻ anion.

Lithium salt-induced phase separation on thermal behaviors of PVDF/ionic liquid gels and pore/void structures formation by competition with crystallization.

Effects of Composition and Melting Time on the Phase Separation of Poly(3-hydroxybutyrate)/Poly(propylene carbonate) Blend Thin Films

In this study, the effect of composition and melting time on the phase separation of poly(3-hydroxybutyrate)/poly(propylene carbonate) (PHB/PPC) blend thin films was investigated. Optical microscopy under phase contrast confirms the occurrence of phase separation of PHB/PPC blends at 190 °C. Polarized optical and scanning electron microscopies (POM and SEM) demonstrate that phase separation takes place along both horizontal and vertical film planes, which should be attributed to the two different interfaces and immiscible blends. A low PPC content (e.g. 30 wt %) results in the formation of compact PHB spherulites filling the whole space, whereas the noncrystallizable PPC spherical microdomains scatter in the PHB region, and their size shows a remarkable melting-time dependence. With the increasing PPC component and melting time, it is observed from POM that the separated PHB domains scattered in the continuous PPC phase, like the island structure. However, it can be revealed by SEM micrographs that the PHB thick domains are actually connected by its thin layer under the PPC layer. The real situation is, therefore, a large amount of PPC aggregates to the surface to form a network uplayer, whereas the PHB thick domains connected by its thin layer form a continuous PHB region, leading to a superimposed bilayer structure. There is also a small amount of PHB small domains scattered in the PHB phase. The PHB thick domains crystallize cooperatively with the PHB- or PHB-rich sublayer in a way just like the growth of pure PHB spherulites. This superimposed bilayer by interplay between phase separation and crystallization may provide availability to tailor the final structure and properties of crystalline/amorphous polymer blends.

Crystallization of Poly(ε-caprolactone) in Poly(vinylidene fluoride)/Poly(ε-caprolactone) Blend

The crystallization behavior of poly(ε-caprolactone) (PCL) in a poly(vinylidene fluoride) (PVDF)/PCL blend as well as on a highly orientated PVDF substrate was studied by means of POM, DSC and TEM. The results show that the miscibility of the PVDF/PCL blend and the spherulitic morphology of PVDF varies with the blend ratio. For all the compositions, the pre-existing PVDF crystals accelerated the crystallization of PCL because the PVDF exhibits very strong nucleation ability toward PCL as reflected by the occurrence of heteroepitaxy and the transcrystallization of PBA on the PVDF substrate. This is associated with the perfect lattice matching between the PBA and PVDF crystals.

The Three-Phase Structure of Random Butene-1/Ethylene Copolymers

The three-phase arrangement of random copolymers of butene-1 with ethylene was investigated and compared with isotactic poly(butene-1) homopolymer (iPB-1). In all the analyzed compositions, isothermal crystallization leads to a three-phase structure, made of one crystal phase and two amorphous fractions that differ in mobility: the mobile amorphous fraction (MAF), made of the polymer chains that relax at the glass transition, and a rigid amorphous fraction (RAF) made of the amorphous segments coupled with the crystal phase. Copolymerization with ethylene leads to a drop in crystal fraction and to a sizable increase of both the RAF, and of the specific RAF, i.e. of the RAF normalized to crystallinity. Analysis of crystal growth rate allowed quantifying the fold surface free energy, which increases of about 50 to 100% in the copolymers, compared to iPB-1 homopolymer. In the butene-1/ethylene random copolymers, ethylene units are mostly excluded from the crystals and accumulate at the crystal/amorphous interphase, thus affecting the rigid amorphous area. The varied composition and higher mobility of the rigid amorphous fraction of the copolymers affects also the Form II to Form I transformation of poly(butene-1) crystals, which occurs with enhanced kinetics in the copolymers, compared to iPB-1 homopolymer.

Polymorphic Crystallization and Crystalline Reorganization of Poly(l-lactic acid)/Poly(d-lactic acid) Racemic Mixture Influenced by Blending with Poly(vinylidene fluoride)

The effects of poly(vinylidene fluoride) (PVDF) on the crystallization kinetics, competing formations of homocrystallites (HCs) and stereocomplexes (SCs), polymorphic crystalline structure, and HC-to-SC crystalline reorganization of the poly(l-lactic acid)/poly(d-lactic acid) (PLLA/PDLA) racemic mixture were investigated. Even though the PLLA/PDLA/PVDF blends are immiscible, blending with PVDF enhances the crystallization rate and SC formation of PLLA/PDLA components at different temperatures that are higher or lower than the melting temperature of the PVDF component; it also facilitates the HC-to-SC melt reorganization upon heating. The crystallization rate and degree of SC crystallinity (Xc,SC) of PLLA/PDLA components in nonisothermal crystallization increase after immiscible blending with PVDF. At different isothermal crystallization temperatures, the crystallization half-time of PLLA/PDLA components decreases; its spherulitic growth rate and Xc,SC increase as the mass fraction of PVDF increases from 0 to 0.5 in the presence of either a solidified or a molten PVDF phase. The HCs formed in primary crystallization of PLLA/PDLA components melt and recrystallize into SCs upon heating; the HC-to-SC melt reorganization is promoted after blending with PVDF. We proposed that the PVDF-promoted crystallization, SC formation, and HC-to-SC melt reorganization of PLLA/PDLA components in PLLA/PDLA/PVDF blends stem from the enhanced diffusion ability of PLLA and PDLA chains.

Crystallization of poly(ε-caprolactone) in its immiscible blend with polylactide: insight into the role of annealing histories

Cold crystallization of PLA can improve its affinity to PCL in their blends, and crystallized PLA domains have better nucleation effect to PCL crystallization relative to amorphous PLA ones.